Honeywell S8600A User manual

2 I511
:
b
2: [671 b
Lh ONLY ON MODELS WITH VENT DAMPER PLUG.
M1123 ._ ____ --.._--.__-__-_-~.- ___. _ _
FIG. l-APPROXIMATE IGNITION MODULE DIMENSIONS IN In. [mm].
ELECTRICAL RATINGS:
Voltage and frequency: 20.5 to 28.5 V (24 V nom.), 60
HZ.
CANADIAN GAS ASSOCIATION CERTIFIED: 1029-ABI-
6269.
Current rating: 0.2 A. AMERICAN GAS ASSOCIATION DESIGN CERTIFIED:
20-l 4D3.
Valve contact ratings (at 24 Vat):
S8600, S8660 S8610, S8670
Run 1 Inrush Run 1 Inrush
Pilot l.OA 1 lO.OA 1.0 A 1 lO.OA
Main 1 l.OA 1 lOoA I 2.0A t 20.0A
SPARKGENERATOROUTPUT: 13 kVpeakat25 pf load.
THERMOSTAT ANTICIPATOR SETTING: 0.2 A plus pilot
valve rating plus main valve rating.
AMBIENT TEMPERATURE RATING:
S8600,58660: -40” F to +175” F [-40° C to +79O C].
S8610, S8670: -40” F to +175” F [-40° C to +79” C] with
main valve rated 1.OA or less; -40” F to +165’ F [-40°
C to +74” C] with main valve rated over 1.OA to 2.0 A.
RELATIVE HUMIDITY RATING: 5 to 90 percent RH at
95” F.
FLAME FAILURE RESPONSE TIME: 0.8 sec. at 1.OuA
flame current.
CONTINUOUS RETRY TIMING (SSSOOMonly): 5 minute
min., 6 minute nom. off time between trials for ignition.
TERMINALS:
SENSE (S8600A,B; S8610A,B only): 3/16 in. male
quick connect.
All otherterminals, including ignition: l/4 in. male quick
connects. Models available with Molex plug forconnec-
tion to Honeywell D80D Vent Damper.
FLAME CURRENT: 1 ).LA,min.
MOUNTING: Mounts in any position except with terminals
up. However, recommended mounting position is with
terminals down to provide maximum protection from
dripping water or dust accumulation. Fasten with No. 6-
32 machine or No. 8 sheetmetal screws of appropriate
length.
UNDERWRITERS LABORATORIES INC. COMPONENT
RECOGNIZED: File No. MH15564, Guide No. MCCZ2.
OTHER SYSTEM COMPONENTS
These modules provide operating control of an intermit-
tent pilot system. Additional components required to
complete the system must be ordered separately. They
include:
Dual valve combination gas control designed for
intermittent pilot
Combination pilot burner/igniter-sensor
(S8600F,H,M; S8610F,H; and S8670D)
Separate igniter and sensor on pilot burner bracket
(S8600A,B)
Ignition cable
Transformer
24V thermostat
High limit and other auxiliary controls as required
DUAL VALVE COMBINATION GAS CONTROL: Any that
meets current ratings listed below. VR8204, VR8440 or
VR8520 recommended.
S8600, S8660: 1.OA pilot, 1.O A main valve.
S8610, S8670: 1.OA pilot, 2.0 A main valve.
PILOT BURNER/IGNITER-SENSOR: See Table 2.
TABLE 2-PILOT BURNER/IGNITER-SENSORS.
PILOT BURNEW FLOW RATE*
MODULE IGNITER-SENSOR cfh 1 m3/hr
S8600F.H.M: Q345 0.8 1 0.02
S8610F;H; Q346 1.0 0.03
S8660D; Q348 1.5 0.04
S8670D Q362 0.5 0.014
Q381 0.5 0.014
S8600A,B Q179C ) 1.8 1 0.05
Q354 with Q345. Q346. Q348. Q362 or
‘With natural gas at 7.0 in. WC[1.7 kPa].
3 68-0085-2

and the 24V terminal on the module. To change out a
module with TH-R, TH-W terminals:
1. Remove the wires from the 25V(2) and TH-R termi-
nals on the old module. Connect these two wires with a
solderless connector.
2.Tag and remove the remaining wires from the old
module.
3. Remove the old module and mount the new one in the
same location.
4. Reconnect the remaining wires as shown in Table 5.
5. Increase the thermostat anticipator setting by 0.2 A.
TABLE 5-TERMINAL CROSS REFERENCE.
TERMINAL ON TERMINAL ON
OLD MODULE: NEW MODULE:
25V(l) 24V(GND)
TH-W 24V
MV MV
MVIPV MVIPV
PV PV
GND(Burner) GND(Burner)
r S66CvX.H.M; S8610F.H; S866OD; Sffi70D
1
GND 24V TH-W A VENT
DAMPER
1 - MAIN
DUAL VALVE COMBINATION
GAS CONTROL
FIG. 2-S8600F,H,M; S661 OF,H; S6666D; S8670DCONNECTlONS INA HEATING SYSTEM WITHAN ATMOSPHERIC
BURNER.
0345. 0346,
0346. Q3is. a361
PILOT BURNER/
IGNITER-SENSOR
PILOT BURNER
A POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
PROTECTION AS REQUIRED.
& ALTERNATE LIMIT CONTROLLER LOCATION.
A MAXIMUM CABLE LENGTH 3 fi [0.9 m],
)& CONTROLS IN 24VClRCUlT MUST NOT BE IN GROUND LEG TO
TRANSFORMER.
h FOR MODULE WITH TH-W TERMINAL AND VENT DAMPER PLUG, CONNECT
THERMOSTAT TO TH-W. LEAVE 24V OPEN. DD NOT REMOVE VENT
DAMPER PLUG. Ml175A
7 68-0085-2

S8600F.H.M: S6610F.H
I A VENT
GND 24V DAMPER
MV MWPV PV (BURNER) GND 24V TH-W PLUG SPARK
I I I I I
DUAL VALVE COMBINATION
GASCONTROL
I
A POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
PROTECTION AS REQUIRED.
A ALTERNATE LIMIT CONTROLLER LOCATION.
A MAXIMUM CABLE LENGTH 3 ft lo.9 ml.
A CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO
TRANSFORMER.
& REMOVE PLUG ONLY IF USING VENT DAMPER. FUSE BLOWS
ON STARTUP WHEN PLUG IS REMOVED; THEN MODULE
WILL OPERATE ONLY WHEN VENT DAMPER IS CONNECTED.
l-lA”NLDD
,b
D60D VENl
DAMPER
Q345. Q346.
D346. Q362. Q361
BURNER
GROUND
FIG. 3--S8600F,H,M; S8610F,H WITH VENT DAMPER PLUG IN A HEATING SYSTEM WITH AN ATMOSPHERIC
BURNER AND A D80D VENT DAMPER.
S86WA.B; S66104B
A VENT
GND 24V TH-W DAMPER
MV MV/PV PV (BURNER) GND 24V (OPT) PLUG (OPT) SENSE SPARK
--1 l---1
I I I
I L__,!
THERMOSTAT
A POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
PROTECTION AS REOUIRED.
A ALTERNATE LIMIT CONTROLLER LOCATION.
A MAXIMUM CABLE LENGTH 311[0.9 ml.
A CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO
TRANSFORMER.
A FOR MODULE WITH TH-W TERMINAL AND VENT DAMPER PLUG,
CONNECT THERMOSTAT TO TH-W. LEAVE 24V OPEN. DO NOT
REMOVE VENT DAMPER PLUG.
.^. ..___uw
u PILOTGAS
- SUPPLY
FIG. 4--S8600A,B; S861OA,B CONNECTIONS IN A HEATING SYSTEM.
8

S66OOA.B:S6610AB
DUAL VALVE COMBINATION
GAS CONTROL
A POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
A ALTERNATE LIMIT CONTROLLER LOCATION. LIMIT
GND
Mb’ MV/PV PV (BURNER) 24V DAMPER
GND 24V TH-W PLUG kh SENSE SPARK
/!?J MAXIMUM CABLE LENGTH 3 ft IO.9 m].
A CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND
LEG TO TRANSFORMER. I
A REMOVE PLUG ONLY IF USING VENT DAMPER. (HOT) --
A DEOD.ViNT DAbiPER.
POWER SUPPLY. PROVIDE DISCONNECT MEANS
AND OVERLOAD PROTECTION AS REQUIRED.
ALTERNATE LIMIT CONTROLLER LOCATION.
MAXIMUM CABLE LENGTH 3 11(0.9 m].
CONTROLS IN 24V CIRCUIT MUST NOT BE IN
GROUND LEG TO TRANSFORMER.
FOR MODULE WITH TH-W TERMINAL AND VENT
DAMPER PLUG, CONNECT THERMOSTAT TO TH-W.
LEAVE 24V OPEN. DO NOT REMOVE VENT DAMPER
PLUG.
OPERATOR OPERATOR
DUAL VALVE COMBINATION
GASCONTROL
FIG. 6-S8600F,H,M; S8610F,H; S8660D OR S8670D CONNECTIONS IN A HEATING SYSTEM WITH A FAN-
ASSISTED COMBUSTION BURNER.
0345.0346,
0346, Q362. Q361
PILOT BURNER/
IGNITER-SENSOR
S6600F,H.M; S6610F.H; S6660D; S6670D
GND
MV MVlPV PV (BURNER)
A VENT
24V TH-W DAMPER
GND 24V (OPT) PLUG (OPT) SPARK
IT BURNER L2 Ll
.LER
9 68-0085-2

S66CQF.H.M; S661ff.H; S866QD; S6670D
GND 24V A VENT TH-W DAMPER
COMBINATION GAS CONTROL
MV MVlPV PV (BURNER] GND 24V (OPT) PLUG (OPT) SPARK
CONTROLLER
A POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
PROTECTION AS REQUIRED.
A ALTERNATE LIMIT CONTROLLER LOCATION
A MAXIMUM CABLE LENGTH 3 fi [0.9 m]
0 CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO
TRANSFORMER.
A FOR MODULE WITH TH-W TERMINAL AND VENT DAMPER PLUG, CONNECT
THERMOSTAT TO TH-W. LEAVE 24V OPEN. W NOT REMOVE VENT
DAMPER PLUG.
FIG. 7-S8600F,H,M; S8610F,H; S8660D OR S8670D CONNECTIONS IN A HEATING SYSTEM WITH ATWO STAGI
GAS CONTROL AND A FAN-ASSISTED COMBUSTION BURNER.
10

S66CQF.H.M; S861w.~; ~6660~; ~8670~
GND /& VENT 24V M-W DAMPER
MV MV/PV PV (BURNER) GND 24V (OPT) PLUG (OPT) SPARK
“1 r--i
i I I
, !-_A
I I I I l__la D80B
END SWITCH
N.O. N.C.
r-t-t--
I - MAIN
DUAL VALVE COMBINATION
GAS CONTROL
FIG. &S8600F,H,M; S8610F,H; S8660D OR S8670D IN A HEATING SYSTEM WITH A D80B VENT DAMPER.
1THERii?iSTAT 1
0345.0346,
0346.0362.0361
PILOT BURNER/
IGNITER-SENSOR
ER
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS
REQUIRED.
ALTERNATE LIMIT CONTROLLER LOCATION.
MAXIMUM CABLE LENGTH 3 Ii [O.Q m].
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
FOR MODULE WITH TH-W TERMINAL AND VENT DAMPER PLUG, CONNECT
THERMOSTAT TO TH-W. LEAVE 24V OPEN. 00 NOT REMOVE VENT DAMPER PLUG.
COLORS REFER TO WIRE HARNESS, IF USED.
11 68-0085-2

LIMIT
CON- 1
TROLLEF
S96QOF.H.M; S9610F.H; S966OD; S8670D
A VENT
GND 24V TH-W DAMPER
MV MViPV PV IBURNER) GND 24V (OPT) PLUG (OPT) SPARK
DUAL VALVE COMBINATION
GAS CONTROL
THERMOSTAT (HOT)
dOT) L2
t
R9239
FAN
CENTER
FAN
CONTROL
COMBUSTION
MOTOR
COMBUSTION
AIR BLOWER
RELAY
AIR
PROVING
SWITCH
CONTROLLER
G. 9-S8600F,H,M; S8610F,H; S8660D; OR S8670D CONNECTIONS IN A HEATING-COOLING SYSTEM WITH A
FAN-ASSISTED COMBUSTION BURNER.
SENSOR
A POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS
REOUIRED.
8 ALTERNATE LIMIT CONTROLLER LOCATION.
A MAXIMUM CABLE LENGTH 3 fl[O.9 m].
A CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER
A FOR MODULE WITH TH-W TERMINAL AND VENT DAMPER PLUG, CONNECT
Ml1824 THERMOSTAT TO TH-W. LEAVE 24V OPEN. DO NOT REMOVE VENT DAMPER PLUG.
12

CABLE :
P
SS6CQF.H.M; SS610F.H; S966OD; S9670D
GND 24V TH-W /& VENT
DAMPER
MV MWPV PV (BURNER) GND 24V (OPT) PLUG (OPT) SPARK
ll-ri-l --i
F-T!f r--i
I I
! .
I-H-I I
DUAL VALVE COMBINATION
GAS CONTROL
FIG. lO-S86OOF,H,M; S861OF,H; S8660D; OR S8670D CONNECTIONS IN A HYDRONIC HEATING SYSTEM WITI
A D80D VENT DAMPER.
ER
ND
ISLACK 1
ORANGE LB148J
THERMOSTAT
A POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS
REQUIRED.
A CUT PLUG OFF MODULE END OF DSOD WIRE HARNESS, CONNECT LEADWIRE
COLORS AS SHOWN.
A MAXIMUM CABLE LENGTH 3 It IO.9 m].
A FOR MODULE WITH TH-W TERMINAL AND VENT DAMPER PLUG, CONNECT
THERMOSTAT TO TH-W. LEAVE 24V OPEN. DO NOT REMOVE VENT DAMPER PLUG
/& LEAVE TP-Z AND Z-W JUMPERS IN PLACE M118lA
13 68-0085-2