Honeywell Pro-Watch 6000 User manual

July 2010 © 2010 Honeywell International, Inc. All rights reserved. 800-01951, Revision C
Pro-Watch 6000
Two-Reader Module
(PW6K1R2)
Installation Guide

Copyright© 2010 Honeywell. All rights reserved.
All product and brand names are the service marks, trademarks, registered trademarks, or registered
service marks of their respective owners. Printed in the United States of America. Honeywell reserves the
right to change any information in this document at any time without prior notice.
Pro-Watch® is a trademark of Honeywell, Inc.
Ordering Information
Please contact your local Honeywell representative or visit us on the web at
www.honeywellintegrated.com for information about ordering.
Feedback
Honeywell appreciates your comments about this manual. Please visit us on the web at
www.honeywellintegrated.com to post your comments.

PW-6000 Two-Reader Module Installation Guide, Document 800-01951, Revision C iii
CONTENTS
Notices
Warnings and Cautions ......................................................................................... v
Disclaimer ............................................................................................................ vi
Limited Warranty ............................................................................................... vii
Confidentiality .................................................................................................... vii
Compliance ........................................................................................................ viii
Unpacking Procedure ......................................................................................... viii
Shipping Instructions ........................................................................................... ix
Installing the PW-6000 Two-Reader Module
Description ............................................................................................................ 1
Specifications ........................................................................................................ 2
Setup...................................................................................................................... 3
Setting Jumpers............................................................................................... 3
Setting DIP Switches ...................................................................................... 4
LED Operation ...................................................................................................... 6
Power..................................................................................................................... 8
Communications ................................................................................................... 8
Wiring ................................................................................................................... 9
Reader Wiring............................................................................................... 11
Input Wiring ................................................................................................. 12
Control Output Wiring.................................................................................. 12
Mounting Options ............................................................................................... 13
Installing the Module .......................................................................................... 14
PW-6000 2-Reader Input Module
Programming Sheet

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PW-6000 Two-Reader Module Installation Guide, Document 800-01951, Revision C v
Notices
Warnings and Cautions
Warning:
Be Before connecting the device to the power supply, verify that the output voltage is
within specifications of the power supply.
Do not apply power to the system until after the installation has been completed.
Personal injury or death could occur, and the equipment could be damaged beyond
repair, if this precaution is not observed!
Warning: Fire Safety and Liability Notice
Never connect card readers to any critical entry, exit door, barrier, elevator, or gate
without providing an alternative exit in accordance with all fire and life safety codes
pertinent to the installation. These fire and safety codes vary from city to city and you
must get approval from local fire officials whenever using an electronic product to
control a door or other barrier. Use of egress buttons, for example, may be illegal in
some cities. In most applications, single action exit without prior knowledge of what
to do is a life safety requirement. Always make certain that any required approvals are
obtained in writing. DO NOT ACCEPT VERBAL APPROVALS, BECAUSE THEY
ARE NOT VALID.
Honeywell never recommends using the PW-6000 or related products for use as a
primary warning or monitoring system. Primary warning or monitoring systems
should always meet local fire and safety code requirements. The installer must also
test the system on a regular basis by instructing the end user in appropriate daily
testing procedures. Failure to test a system regularly could make the installer liable for
damages to the end user if a problem occurs.
Note: See the Remote Enclosure Installation manuals for
PW5K2ENC1/PW5K2ENC2 or PW5K1ENC3 for installation instructions.
Warning:
EARTH GROUND all enclosures for proper installation.
Warning:
Use suppressors on all door strikes. Use S-4 suppressors for installation. Honeywell
recommends only DC strikes.

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Notices
Disclaimer
Caution:
IF ANY DAMAGE TO THE SHIPMENT IS NOTICED, A CLAIM MUST BE
FILED WITH THE COMMERCIAL CARRIER RESPONSIBLE.
Caution:
Electrostatic discharge can damage CMOS integrated circuits and modules. To
prevent damage, always follow these procedures:
• Use static shield packaging and containers to transport all electronic
components, including completed reader assemblies.
• Handle all ESD sensitive components at an approved static controlled
workstation. These workstations consist of a desk mat, a floor mat, and an ESD
wrist strap. Workstations are available from various vendors.
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference
in which case the user will be required to correct the interference at his own expense.
Note: This document and the data in it shall not be duplicated, used, or disclosed to
others for procurement or manufacture, except as authorized by and with the written
permission of, Honeywell, Inc. The information contained in this document or in the
product itself is considered the exclusive property and trade secrets of Honeywell, Inc.
Copyright laws of the United States protect all information in this document or in the
software product itself.
Note: Any use of this product is subject to the terms and acceptance of the Honeywell,
Inc. Software Agreement. Please request a copy from Honeywell, Inc., and review the
agreement carefully.
Disclaimer
Product Liability; Mutual Indemnification
In the event that a Customer receives a claim that a Product or any component thereof
has caused personal injury or damage to property of others, Customer shall
immediately notify Honeywell in writing of all such claims. Honeywell shall defend
or settle such claims and shall indemnify and hold Customer harmless for any costs or
damages including reasonable attorneys' fees which Customer may be required to pay
as a result of the defective Product or the negligence of Honeywell, its agents, or its
employees.
Customer shall hold harmless and indemnify Honeywell from and against all claims,
demands, losses, and liability arising out of damage to property or injury to persons
occasioned by or in connection with the acts or omissions of Customer and its agents
and employees, and from and against all claims, demands, losses, and liability for
costs of fees, including reasonable attorneys' fees, in connection therewith.

Notices
Limited Warranty
PW-6000 Two-Reader Module Installation Guide, Document 800-01951, Revision C vii
Limited Warranty
All Products sold or licensed by Honeywell include a warranty registration card which
must be completed and returned to Honeywell by or on behalf of the end user in order
for Honeywell to provide warranty service, repair, credit or exchange. All warranty
work shall be handled through Customer which shall notify Honeywell and apply for a
Return Merchandise Authorization (RMA) number prior to returning any Product for
service, repair, credit or exchange. NewWatch warrants that its Products shall be free
from defects in materials and workmanship for a period of two years from date of
shipment of the Product to Customer. The warranty on Terminals, Printers,
Communications Products and Upgrade kits is 90 days from date of shipment.
Satisfaction of this warranty shall be limited to repair or replacement of Products
which are defective or defective under normal use. Honeywell’s warranty shall not
extend to any Product which, upon examination, is determined to be defective as a
result of misuse, improper storage, incorrect installation, operation or maintenance,
alteration, modification, accident or unusual deterioration of the Product due to
physical environments in excess of the limits set forth in Product manuals. THERE
ARE NO WARRANTIES WHICH EXTEND BEYOND THIS PROVISION. THIS
WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS,
IMPLIED OR STATUTORY, INCLUDING IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. NO
REPRESENTATION OR WARRANTY OF THE DISTRIBUTOR SHALL EXTEND
THE LIABILITY OR RESPONSIBILITY OF THE MANUFACTURER BEYOND
THE TERMS OF THIS PROVISION. IN NO EVENT SHALL HONEYWELL BE
LIABLE FOR ANY RE-PROCUREMENT COSTS, LOSS OF PROFITS, LOSS OF
USE, INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES TO ANY
PERSON RESULTING FROM THE USE OF NEWWATCH’S PRODUCTS.
Confidentiality
All software, drawings, diagrams, specifications, catalogs, literature, manuals and
other materials furnished by Honeywell relating to the design, use and service of the
Products shall remain confidential and shall constitute proprietary rights of Honeywell
and Customer agrees to treat such information as confidential. Customer shall acquire
no rights in the design of the Products or the related materials except to use such
information solely for the purpose of and only during the time it sells the Products.
Customer shall not copy the design of any of the Products or use or cause to be used
any Product design or related materials for its own benefit or for the benefit of any
other party. The covenants contained in this section shall remain effective throughout
the term of this Agreement and thereafter unless specifically waived by Honeywell in
writing.

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Notices
Compliance
Compliance
To obtain applicable EU compliance Declaration of Conformities for this product,
please refer to our website,
http://www.security.honeywell.com/hsce/international/index.html. For any additional
information regarding the compliance of this product to any EU-specific
requirements, please contact:
Honeywell Security & Communications
Honeywell Security - Quality Assurance Dept., Newhouse Industrial Estate
Motherwell
Lanarkshire ML1 5SB
Scotland
United Kingdom
Tel: [phone]
Email: [email protected]
Unpacking Procedure
Caution:
If any damage to the shipment is noticed before unpacking, a claim must be filed with
the commercial carrier.
All containers should be opened and unpacked carefully in order to prevent damage to
the contents.
The following steps are used to unpack equipment in preparation for installation:
1. Open the container and remove the unit(s) and all packing material. Retain the
container and all packing materials. They may be used again for reshipment of
the equipment, if needed.
2. Inspect the contents for shortage. If items are missing items, contact the order
entry department at 800-323-4576.
3. Visually check contents. If damage is discovered, perform the following:
If shipping caused damage to the unit, a claim must be filed with the commercial
carrier.
If any other defect is apparent, call for a return authorization.

Notices
Shipping Instructions
PW-6000 Two-Reader Module Installation Guide, Document 800-01951, Revision C ix
Shipping Instructions
To ship equipment back to Honeywell, Inc.:
1. Contact the customer service department at 800-323-4576 before returning
equipment. When you call please have available:
• A description of the problem or reason you are returning the equipment.
• Your original purchase order number, invoice number and if the unit is
still under warranty.
• A new purchase order number if the unit is not under warranty
2. From the customer service department, obtain the Return Authorization
Number (RMA).
3. Show the RMA number on all packages shipped. Packages which are not
marked with an RMA number will be refused at the factory and returned to
you COD.
4. Carefully pack the equipment for shipment. Use the original packing material
whenever possible.

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Notices
Shipping Instructions

PW-6000 Two-Reader Module Installation Guide, Document 800-01951, Revision C 1
Installing the PW-6000 Two-Reader
Module
Description
The PW-6000Two-Reader Module provides support for up to two access control doors
by providing connections for Wiegand or Clock/Data type readers, supervised inputs,
and relay outputs. You can either mount the board in a rack or open and flat. If you
rack-mount the board, only one edge is accessible for wiring; however, a flat mount
increases the amount of available I/O slightly but significantly decreases the number
of boards that can be mounted in one enclosure.
The I/O terminals are organized to support two doors. Starting at the bottom of the
rack-mount side of the board, the first connector provides power to the board. The
next connector provides communication with the Intelligent Controller (PW6K1IC or
PW5K1IC). The next set of terminals connects reader 1. The next set of terminals
connects the I/O typically associated with reader 1, namely the Door Status and REX
status inputs and the Door Lock and Lock Status relay outputs. Continuing up this
edge the next two connectors provide the reader and associated I/O terminals for
reader 0. The last connector on the rack-mount edge provides terminals for two
additional general-purpose inputs.
When the board is mounted flat, two additional relay outputs and two additional
general-purpose inputs are available along with two dedicated inputs for cabinet
tamper and power fault detection on the opposite edge of the board.
The reader interface accepts a Wiegand signal of Data 1 and Data 0 or a Clock and
Data signal and provides 5VDC or 12VDC reader power, a tri-stated LED control and
buzzer control. Two of the six form-C relay outputs are sized for the inductive load of
door locks and the other four are designed to handle dry-circuit signals. All of the
inputs are capable of four-state supervision except the two dedicated inputs.
Communication to the control panel is accomplished via an RS-485 interface. This
board requires 12VDC input power.
When communication to the control panel is lost, this board can grant access based on
facility code only. General purpose outputs will retain the setting at the time
communication was lost. Up to eight facility codes may be active in each PW6K1R2
or PW5K1R2. Keypad input must follow the reader input format and is in place of or
multiplexed with the reader data.

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Installing the PW-6000 Two-Reader Module
Specifications
Specifications
The Two-Reader Module is for use in low voltage, class 2 circuits only.
Primary power:
10 to 14VDC 650mA maximum
12VDC @ 200mA nominal (plus reader current)
Relay contacts:
Relays 0 and 2 outputs, Form-C, 5A @ 28VDC, resistive
Relays 0, 2, 3, 4, and 5 outputs, Form-C, 2A @ 28VDC, resistive
Inputs:
• 8 supervised, End of Line resistors 1k ohm ± 1% tolerance
• 2 unsupervised dedicated inputs
Reader interface:
Communication:
Wire requirements:
Mechanical:
Environment:
Reader power 5VDC(5 - 6.2) 150mA max. each or 12VDC (pass-through), 175mA
max. each
Reader LED output TTL compatible, high > 3V, low < 0.5V, 5mA source/sink max.
Reader buzzer output Open collector, 5VDC open circuit max. 10mA sink max.
Reader data inputs TTL compatible inputs
RS-485 9,600 to 38,400 bps
Power 1 twisted pair, 18AWG
RS-485 24AWG, 4,000 feet (1,200 m) max., 2-twisted pair with shield (120Ω,
23pf) (Belden 9842 or equiv.)
Inputs 1 twisted pair per input, 30 ohms max.
Outputs As required for the load
Readers 6 conductors, 18AWG, 500 feet (150m) max. shield and drain
Dimension 5.5" (140mm) W x 9" (229mm) L x 1" (25mm) H
Weight 12 oz. (340g) nominal
Temperature 0°C to +49°C, operating, -55°C to +85°C, storage
Humidity 0% to 85% RHNC

Installing the PW-6000 Two-Reader Module
Setup
PW-6000 Two-Reader Module Installation Guide, Document 800-01951, Revision C 3
Setup
Setting Jumpers
Table 1: Jumper Settings
Jumper Setting Default Selected
J1 OFF * Port 1 RS-485 EOL
terminator is not active
ON Port 1 RS-485 EOL
terminator is active
J2 OFF * Reader 0 Power Terminal
provides 5 VDC
ON Reader 0 Power Terminal
provides 12 VDC
J3 OFF * Reader 1 Power Terminal
provides 5 VDC
ON Reader 1 Power Terminal
provides 12 VDC

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Installing the PW-6000 Two-Reader Module
Setup
Setting DIP Switches
Table 2: DIP Switch Settings
S8 S7 S6 S5 S4 S3 S2 S1 Selection
OFF OFF OFF OFF OFF ADDRESS 0
OFF OFF OFF OFF ON ADDRESS 1*
OFF OFF OFF ON OFF ADDRESS 2
OFF OFF OFF ON ON ADDRESS 3
OFF OFF ON OFF OFF ADDRESS 4
OFF OFF ON OFF ON ADDRESS 5
OFF OFF ON ON OFF ADDRESS 6
OFF OFF ON ON ON ADDRESS 7
OFF ON OFF OFF OFF ADDRESS 8
OFF ON OFF OFF ON ADDRESS 9
OFF ON OFF ON OFF ADDRESS 10
OFF ON OFF ON ON ADDRESS 11
OFFONONOFFOFFADDRESS12
OFF ON ON OFF ON ADDRESS 13
OFFONONONOFFADDRESS14
OFFONONONONADDRESS15
ON OFF OFF OFF OFF ADDRESS 16
ON OFF OFF OFF ON ADDRESS 17
ON OFF OFF ON OFF ADDRESS 18
ON OFF OFF ON ON ADDRESS 19
ON OFF ON OFF OFF ADDRESS 20
ON OFF ON OFF ON ADDRESS 21
ON OFF ON ON OFF ADDRESS 22

Installing the PW-6000 Two-Reader Module
Setup
PW-6000 Two-Reader Module Installation Guide, Document 800-01951, Revision C 5
* = Default
ONOFFONONONADDRESS23
ON ON OFF OFF OFF ADDRESS 24
ON ON OFF OFF ON ADDRESS 25
ON ON OFF ON OFF ADDRESS 26
ON ON OFF ON ON ADDRESS 27
ON ON ON OFF OFF ADDRESS 28
ON ON ON OFF ON ADDRESS 29
ON ON ON ON OFF ADDRESS 30
ON ON ON ON ON ADDRESS 31
OFF OFF Reserved
OFF ON 9,600 BPS
ON OFF 19,200 BPS
ON ON 38,400 BPS*
OFF Not Used*
Table 2: DIP Switch Settings (continued)
S8 S7 S6 S5 S4 S3 S2 S1 Selection

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Installing the PW-6000 Two-Reader Module
LED Operation
LED Operation
The Two-Reader Module uses two onboard LEDs (D1 and D2) to provide status information during
the power-up sequence as well as during normal operation. The Two-Reader Module also uses two
onboard LEDs (D3 and D4) to indicate reader activity.
In addition to the status LEDs, there are six additional relay status LEDs and eight input status LEDs
on board. The input LEDs flash when there is a fault associated with the input. When any relay or input
is energized or ON, its corresponding status LED becomes ON also. The LED remains ON for as long
as the relay is energized.
Table 3: Onboard LEDs
Mode LED D1 LED D2 Description
Power-up
sequence
ON OFF Start power-up, hardware setup
OFF ON Testing RAM
ON ON Testing ROM and completing
initialization
FLASH ON LED D1 flashes four times after
power-up is completed
Normal
Operation
FLASH This is the processor heartbeat LED. It
flashes once every second. A short ON
time (~20% duty cycle) indicates the
board is offline or has lost serial
communication with the Controller
board. A long ON time (~80% duty
cycle) indicates the board is online and
communicating with the Controller
board.
FLASH Flash when there is activity on its Serial
Port.

Installing the PW-6000 Two-Reader Module
LED Operation
PW-6000 Two-Reader Module Installation Guide, Document 800-01951, Revision C 7
The assignment for each relay status LED is shown in the following table.
Table 4: Additional PW6000 Two-Reader Module LEDs
LED number Description
D3 Reader 0 activity
D4 Reader 1 activity
D5 Input 0
D6 Input 1
D7 Input 2
D8 Input 3
D9 Input 4
D10 Input 5
D11 Input 6
D12 Input 7
D13 Tamper
D14 Power
D15 Relay 0 status
D16 Relay 3 status
D17 Relay 2 status
D18 Relay 4 status
D19 Relay 1 status
D20 Relay 5 status

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Installing the PW-6000 Two-Reader Module
Power
Power
The Two-Reader Module accepts 12VDC with an operating range of 10 to 16VDC and consumes
250mA of current without readers. Locate power source as close to this board as possible. Connect
power with minimum of 18AWG wire.The input voltage is regulated to 5VDC.The regulated voltage
or the 12VDC (pass through) is available for powering the readers. The selection is made via jumpers
and is available at both reader connectors.
Note: POLARITY for 12VDC power is important. Make sure the +12 VDC is connected to the terminal
labeled +12V and the return is connected to the terminal labeled GND.
Communications
The Two-Reader Module communicates to the host controller via an RS-485 interface.The interface
allows for multi-drop communication of up to 4,000 feet (1,200 m) total per port. Use two twisted pair
(minimum 24AWG) with shield for communication. The default speed of this port is 38.4Kbps but it
can be downgraded to 19.2Kbps or 9.6Kbps if the line conditions or receiving equipment require it
(see Table 1 on page 3 for jumper settings and Table 2 on page 4 for DIP switch settings).
For wiring to an RS-485 port:
1. TR+ is the plus side of the transmit and receive differential signal.
2. TR- is the negative side of the transmit and receive differential signal.
3. GND is the signal ground.The wiring for this signal is required and NOT optional. This signal
must NOT be connected to chassis GND.
4. Use 24 AWG low capacitance, two twisted-pair, shielded cable (Belden 9842 or equivalent).
Note: For RS-485 Communication Connections, twist the blue pair together and use as the
common; use the orange pair as your data pair, observing polarity. Connect the external drain
shield to the appropriate earth ground on one end.
5. When daisy-chaining RS-485 ports together, connect the TR+ wires from the upstream and
downstream boards to the TR+ terminal. Likewise, connect the TR- wires from the upstream
and downstream boards to the TR- terminal.
By factory default J1 is set open. If this board is the last board on the RS-485 bus, install jumper J1
across both pins (closed). Closing J1 provides the bus termination required.

Installing the PW-6000 Two-Reader Module
Wiring
PW-6000 Two-Reader Module Installation Guide, Document 800-01951, Revision C 9
Wiring
This section presents information on reader wiring, input wiring, and control output wiring. The
following figure shows the PW-6000 board and identifies its terminal block pin assignments.
Figure 1: PW-6000 Two-Reader Module Wiring: Connectors 1-7
DIP SWITCHES
ON
OFF
TWO READER BOARD Short
together*
Power
RS-485
EOL
EOL
Door Status
Switch
Typical Connection
Egress
Push-Button
Switch
RED
BLACK
BLACK
RED
WHITE
GREEN
S-4
Suppressor
S-4
Suppressor
Door Lock
Door Lock
Separate
Power
Supply
Separate
Power
Supply
-
VDC
+
-
VDC
+
KP-13
Weigand
Keypad
Proximity
Reader
Chassis GND
Inside Panel
Chassis GND
Inside Panel
Voltage is selected by
Jumper J2 On Board
Voltage is selected by
Jumper J3 On Board
RED
BROWN
YELLOW
WHITE
GREEN
BLACK
DRAIN
RED
BROWN
YELLOW
WHITE
GREEN
BLACK
DRAIN
BLACK
RED
D1
D2
D3
D4
D15
D16
D17
D20
D18
D19
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
RS-485 TR+
RS-485 TR-
RS-485 GND
+ 12V
GND
READER1 V+
READER1 LED
READER1 BZR
READER1 D1
READER1 D0
READER1 GND
IN3
IN3 COMMON
IN2
IN2 COMMON
RELAY2 NO
RELAY2 C
RELAY2 NC
RELAY3 NO
RELAY3 C
RELAY3 NC
READER0 V+
READER0 LED
READER0 BZR
READER0 D1
READER0 D0
READER0 GND
IN4
IN4 COMMON
IN5
IN5 COMMON
IN0
IN0 COMMON
IN1
IN1 COMMON
RELAY0 NO
RELAY0 C
RELAY0 NC
RELAY1 NO
RELAY1 C
RELAY1 NC
K 1
K 3 K 4
K 2
K 5 K 6
J 1 - RS-485
Termination
J 3
J 2
J 4
* Rack Mount Conguration
CardRack PWR
&
Com Harness* (Rack
Mount Only)
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
1
2
3
1
2
3
4
5
6
1
2
3
4
1
2
3
4
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10

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Installing the PW-6000 Two-Reader Module
Wiring
Note: See LED Operation on page 6 for descriptions of LEDs D1-D20.
Figure 2: PW-6000 Two-Reader Module Wiring: Connectors 1, 7-9
Note: For RS-485 Communication Connections, twist the blue pair together and use as the common;
use the orange pair as your data pair, observing polarity. Connect the external drain shield to the
appropriate earth ground on one end.