Honeywell V5004TF User manual

® U.S. Registered Trademark
Copyright © 2019 Honeywell Inc. ▪ All Rights Reserved MU1B-0655GE51 R1019A
V5004TF
KOMBI-QM VALVES
INSTALLATION INSTRUCTIONS
GENERAL
M5004-24V electromotive actuators are used in many kinds of
control systems employed in HVAC applications, including
ON/OFF, floating, proportional managed by thermostat or
BMS handling analog signals.
The V5004TF valve is designed to maintain a constant set
flow in spite of fluctuations in the pressure-drop.
Always protect the pressure regulator by using strainers
upstream of the valve and, in any case, make sure water
quality complies with VDI 2035 standards (Fe < 0.5 mg/kg
and Cu < 0.1 mg/kg).
Furthermore, the concentration of iron oxide in the water
passing through control valve (PICV) should not exceed 25
mg/kg (25 ppm).
To ensure the main pipework is cleaned appropriately,
flushing bypasses should be used without flushing through
the valve's pressure regulator, thereby preventing clogging.
Honeywell accepts no liability for improper use of this product.
FEATURES
• Commissioned actuator
• Proportional flow control
• Analog (voltage and current), floating, and ON/OFF
• Position feedback
• 4-digit display
• 3 buttons to set parameters
• Position control method to set the flow rate
INSTALLATION INSTRUCTIONS
1. Mount the valve with the arrow in the direction of
the flow
CAUTION
Mounting the valve in the wrong direction may
damage the system and the valve itself.
If flow reversal is possible, a non-return valve should be
mounted.
2. Observe Proper Orientation of the Valve!
The stem must be above the horizontal.
3. Avoid Mechanical Stress!
When mounting the valve, do not subject it to any undue
mechanical stress or strain! It is especially important that no
torque be applied to the actuator during mounting.
4. Operating Control
To ensure that the valve is working in its operating differential
pressure range, measure the differential pressure across the
valve.
Provided that the differential pressure is higher than the start-
up pressure, the valve keeps flow constant at the set value.
4a. Manual Override of the M5004
If it is necessary to manually open the valve, proceed as
follows:
1. Remove the power supply from the motor.
2. Open the rubber cover on the top of the actuator and
insert the 6 mm Allen key.

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS
MU1B-0655GE51 R1019A 2
3. Turn the key while continuing to push down the
"release" button located on the bottom of the actuator.
1 2
Fig. 1. Manual override M5004
4b. Valve-Actuator Assembly
Fig. 2. Valve-actuator assembly

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS
MU1B-0655GE51 R1019A
3
Table 1. Differential pressure at which valve exercises its regulating effect
OS-No. Flow [I/h] Pressure
Min. Max. Close-off
V5004TF1050 2000 - 20000 40 400 600
V5004TF1065 3000 - 30000 30 400 600
V5004TF1080 3000 - 30000 30 400 600
V5004TF1100 5500 - 55000 30 400 600
V5004TF1125 9000 - 90000 35 400 600
V5004TF1150 15000 - 150000 50 400 600
V5004TF1200LF 20000 - 200000 40 400 400
V5004TF1200HF 30000 - 300000 40 400 400
V5004TF1250LF 30000 - 300000 40 400 400
V5004TF1250HF 50000 - 500000 65 400 400
5. Wiring
COMMON
24 VAC/DC
CONTROL SIGNAL 1, OPEN / Y*
*SELECTABLE RANGES
CONTROL SIGNAL 2, CLOSE*
FEEDBACK SIGNAL
1
2
3
4
5
BK
RD
WH
GN
BU
FACTORY DEFAULT
0...10 VDC
---
0...10 VDC
Fig. 3. Wiring
Table 2. Wire guidelines
Input Number 1 2 3 4 5 Remarks
Color Black (BK) Red (RD) White (WH) Green (GN) Blue (BU)
Internal control(A Common 24 AC/DC
Feedback:
0(2)…10 V
0(4)…20 mA
Power: cable 1-2
Voltage signal Common 24 AC/DC 0…10 VDC,
2…10 VDC
Feedback:
0(2)…10 V
0(4)…20 mA
Power: cable 1-2
Voltage signal: cable 1-3
Current signal Common 24 AC/DC 0…20 mA,
4…20 mA
Feedback:
0(2)…10 V
0(4)…20 mA
Power: cable 1-2
Current signal: cable 1-3
ON/OFF signal Common 24 AC/DC
24 VDC (open) Feedback:
0(2)…10 V
0(4)…20 mA
Power: cable 1-2
0 V (close) ON/OFF signal: cable 1-3
Floating Common 24 AC/DC Opening
24 VAC/DC
Closing
24 VAC/DC
Feedback:
0(2)…10 V
0(4)…20 mA
Power: cable 1-2
Floating: cable 3-4
PWM control(B Common 24 AC/DC PWM signal
Feedback:
0(2)…10 V
0(4)…20 mA
Power: cable 1-2
PWM control: cable 1-3
(A Flow rate can be set by buttons on the actuator and read on the 4-digit display.
(B PWM type 1: 0.1…5 sec / step 20 ms; PWM type 2: 0.1…25 sec / step 100 ms

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS
MU1B-0655GE51 R1019A 4
6. Exercising and Cleaning
6a. Weekly Exercising
To ensure continued smooth valve movement, the valve
should be operated (exercised) once a week over its entire
operating range.
6b. Cleaning
Use a damp cloth to clean the actuator.
Do not use any detergent or chemical product that may
seriously damage or compromise the function of the valve.
6c. "Error" in Actuator's Display
If the actuator's shaft encounters excessively high torque, the
digital display of the V5004TF actuator will show:
Fig. 4. "Error" in actuator display
This can be caused by:
• The valve (which may be worn-out or defective);
• Manual operation while the actuator is powered.
After correcting the cause of the error, reset the ERROR
display by pressing the UP and DOWN buttons simul-
taneously for 3 seconds.
6d. Cleaning the Valve's Adjustment Screw
The adjustment screw of the V5004T Kombi-QM should be
cleaned regularly – usually, once annually or after every 5,000
cycles. Under certain environmental and operational con-
ditions, it may be necessary to perform this task more
frequently.
6e. Dismounting the Actuator
To dismount the actuator, proceed as follows:
Turn the connection ring between the valve and the actuator
and remove the actuator.

12
Fig. 5. Dismounting the actuator
NOTE: To avoid damage due to condensation from the
valve stem, be sure that the actuator is not
mounted upside down. Please note that care must
be taken when installing the actuator: Even only
minor angular deviations can compromise proper
actuator operation.
7. Initial Setting
Upon powering up the device, the display indicates "Go-0"
and the initial setting to the valve zero point is automatically
adjusted.
Do not press any buttons during this adjustment process as
this might interfere with the automatic adjustment of the initial
setting of the valve zero point and thus result in incorrect flow
control.
How to set: To enter the setting mode, press the MODE
button several times until the required setting is displayed
(e.g., S-01). After 2 s, the value of the selected setting is
displayed and can now be changed, if desired, using the UP
and DOWN buttons. After changing the value, you must press
the MODE button within 5 s in order to save the changed
value – otherwise, the change will not be saved and the
display will return to its basic value.

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS
MU1B-0655GE51 R1019A
5
Table 3. Display indications and meanings
Indication
(after 2 s) Meaning Description
Input internal control
in % (S-02 = int) Select type of input internal control using UP / DOWN buttons and
then press MODE button to confirm.
Input internal control
in flow rate (S-02 = int)
Voltage control signal Control with voltage signal
Voltage control signal Control with voltage signal
Current control signal Control with current signal
Current control signal Control with current signal
ON / OFF 24 V: open. 0 V: close
Floating input 24 V open if white wire (3) connected;
24 V close if green wire (4) connected
Remote control Not available
PWM 5 sec PWM (0.1…5 sec)
PWM 25 sec PWM (0.1…25 sec)
Internal input
Flow rate set by onboard display and buttons. Push MODE button,
wait until "SET" is replaced by flow rate indication (or flow rate %,
depending upon S-01), set the flow rate using the UP / DOWN
buttons, and then press the MODE button to confirm.
Flow rate on
display
Min. flow rate selection
(default: 0)
Set min. flow rate using the UP / DOWN buttons and then press
the MODE button to confirm.
Flow rate on
display
Max. flow rate selection
(default: model-dependent)
Set max. flow rate using the UP / DOWN buttons and then press
the MODE button to confirm.

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS
MU1B-0655GE51 R1019A 6
Continuation of table (Display indications and meanings)
Set flow rate in % Select using the UP / DOWN buttons and then press the MODE
button to confirm.
Display option during operation:
St permits the display of the flow rate value the controller requires.
Fd permits the display of the flow rate value currently given by the
valve (the progressive change of flow rate values is displayed
during valve stem motion).
Set flow rate in "flow rate"
Current flow rate in %
Current flow rate in "flow
rate"
Value on
display
Compensating the max.
pulse
Display is for information purposes, only; it is not possible to alter
any values as long as this display is shown.
Value on
display
% flow rate offset
(default: 0)
Select using the UP / DOWN buttons and then press the MODE
button to confirm.
--
Power failure mode (not available).
--
Unit of SI (m3/h) Select using the UP / DOWN buttons and then press the MODE
button to confirm.
Unit of GPM (gal/min)
Linear control curve Select using the UP / DOWN buttons and then press the MODE
button to confirm.
Equal percentage control
curve
Value on
display Modulating range Control range (40).
Value on
display Modulating range Control range (818).
Actuator rotation
speed 1.5 RPM
Select actuator rotation speed using the UP / DOWN buttons and
then press the MODE button to confirm.
Actuator rotation
speed 1 RPM
Actuator rotation
speed automatic
Voltage feedback signal
Select feedback signal type using the UP / DOWN buttons and
then press the MODE button to confirm.
Voltage feedback signal
Current feedback signal
Current feedback signal

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS
MU1B-0655GE51 R1019A
7
Setting Parameter S-04: PRESETTING
Table 4. Setting parameter S-04: Presetting
Valve V5004TF
1050
V5004TF
1065
V5004TF
1080
V5004TF
1100
V5004TF
1125
V5004TF
1150
V5004TF
1200LF
V5004TF
1200HF
V5004TF
1250LF
V5004TF
1250HF
Max. pre-
setting flow
rate (m3/h)
20 30 30 55 90 150 200 300 300 500
Min. pre-
setting flow
rate (m3/h)
2 3 3 5.5 9 15 20 30 30 50
The presetting flow rate of valve V5004TF can be set through parameter S-04 of the M5004 actuator: The parameter should be
set to a value between the valve's max. and the min. presetting flow rates. S-03 should be left at 0.
RATIO OF VALUE OF FLOW ACCORDING TO FLOW CURVE
Table 5. Ratio of value of flow according to flow curve
POSITION of VALVE LIFT (unit: %) 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
LINEAR CURVE (unit: %) 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
EQUAL PERCENT CURVE (unit: %) 0 2 3 4 4 5 6 8 10 12 14 17 21 25 31 38 46 56 68 82 100
100
90
80
70
60
50
40
30
20
10
10 20 30 40 50 60 70 80 90 100
LINEAR CURVE
EQUAL % CURVE
%
%
Fig. 6. Linear curve vs. equal-percent curve
20
V
OLTAGE
FLOW
(cu. m/h)
0V
0
10
9
18
10V
81840
= 0
0 - 10
E.g.: DN50,
max. flow =
20 m3/h
= 20
= 18
Fig. 7. Example settings

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS

Manufactured for and on behalf of the Connected Building Division of Honeywell Products and Solutions SARL, Z.A. La Pièce, 16, 1180 Rolle, Switzerland by its Authorized Representative:
Home and Building Technologies
Honeywell GmbH
Böblinger Strasse 17
71101 Schönaich, Germany
Phone [phone]
Fax [phone]
http://ecc.emea.honeywell.com
MU1B-0655GE51 R1019A Subject to change without notice
Approvals
• CE
Technical Data
Table 6. Technical data M5004 – 24V electromotive
actuator
Operating temperature
Ambient temp. range -20…+60 °C (non-condensing)
Storage temp. range -20…+80 °C (non-condensing)
Specifications
Weight 0.975 kg
Power supply 24 VAC/DC, 50/60 Hz
Power consumption 5 W, 2.5 W stand-by
Connecting cable length: 0.25 m
Connection to valve 8 mm square. Easy-fitting gear.
Operating life 50,000 cycles
Control signal
0(2)…10 V 250 kΩ burden
0(4)…20 mA 500 Ω burden
ON/OFF 24 VAC/DC, 30 mA AC, 6 mA DC
3-point floating 24 VAC/DC, 30 mA AC, 6 mA DC
PWM 24 VAC/DC, 30 mA AC, 6 mA DC
Nominal torque 10 Nm max., self-limited at 7 Nm
Current consumption 80 mA, load max. 380 mA
Feedback 0(4)…20 mA and 0(2)…10 V
Manual override Through release button and 6 mm
Allen key
Prot. class / IP rating II / IP54
Motor Brushless DC motor
Running speed Selectable: 1 RPM or 1.5 RPM
Dimensions
17
160
84 67
142
26
78
Fig. 8. M5004, dimensions (in mm)

® U.S. Registered Trademark
Copyright © 2019 Honeywell Inc. ▪ All Rights Reserved MU1B-0655GE51 R1019A
V5004TF
STELLANTRIEB FÜR KOMBI-QM DRUCKAUSGLEICHSVENTILE
INSTALLATIONSANWEISUNG
ALLGEMEINES
Elektromotorische Stellantreibe der Reihe M5004-24V werden
mit vielen Arten von Steuerungssystemen für HVAC-
Anwendungen verwendet. Es stehen vielfältige An-
steuerungsmöglichkeiten zur Verfügung wie AUF/ZU, 3-
Punkt, proportional gesteuert durch ein Thermostat oder eine
BMS-Ansteuerung mit analogen Signalen.
Wenn der Differenzdruck höher als der Mindestdifferenzdruck
ist, hält das V5004TF-Ventil den Volumenstrom konstant auf
dem eingestellten Wert, unabhängig von Druck-
schwankungen.
Vor dem Ventil ist in der Versorgungsleitung ein Schmutz-
fänger vorzusehen, und es muß immer sichergestellt werden,
daß die Wasserqualität dem VDI 2035 Standard entspricht
(Fe < 0,5 mg/kg und Cu < 0,1 mg/kg).
Darüber hinaus sollte der Maximalwert für Eisenoxid im
Wasser, das durch das Regelventil strömt, 25 mg/kg (25
ppm) nicht überschreiten.
Um die ordnungsgemäße Reinigung der Hauptleitungen zu
gewährleisten, muß ein Bypass verwendet werden. Auf diese
Weise wird verhindert, daß Ablagerungen das Ventil
beschädigen.
Honeywell lehnt jegliche Haftung für die unsachgemäße oder
fehlerhafte Nutzung dieses Produktes ab.
MERKMALE
• Betriebsbereiter Stellantrieb
• Proportionale Steuerung
• Analoge (Spannung und Strom), 3-Punkt- und AUF/ZU-
Stellsignaleingang
• Positionsrückmeldung
• 4-stelliges Display
• 3 Tasten zur Parametereinstellung
• Positionssteuerungsmethode zum Einstellen des
Durchflusses
INSTALLATIONSANWEISUNG
1. Montieren Sie das Ventil mit dem Pfeil in
Durchflußrichtung
VORSICHT
Durch eine falsche Montage können das System und
das Ventil selbst beschädigt werden.
Wenn eine Volumenstromumkehr möglich ist, sollte ein Rück-
schlagventil montiert werden.
2. Richtige Orientierung des Ventils beachten!
Der Schaft muß oberhalb des Horizontalen stehen.
3. Mechanische Belastung vermeiden!
Das Ventil darf während der Montage keiner übermäßigen
mechanischen Belastung ausgesetzt werden! Der Stellantrieb
darf insbesondere keinem Drehmoment während der
Montage ausgesetzt werden.
4. Betriebssteuerung
Um sicherzustellen, daß sich das Ventil im Arbeitsbereich
befindet, müssen Sie den Differenzdruck am Ventil messen.
Solange der Differenzdruck höher als der Mindestdruck ist,
hält das Ventil den Volumenstrom konstant auf dem Sollwert.
4a. Manuelle Übersteuerung M5004
Falls das Ventil von Hand geöffnet werden muß, gehen Sie
folgendermaßen vor:
1. Motor von der Spannungsversorgung nehmen.

V5004TF STELLANTRIEB – INSTALLATIONSANWEISUNG
MU1B-0655GE51 R1019A 10
2. Öffnen Sie den Gummideckel auf der Oberseite
des Stallantriebs und stecken Sie den
6-mm-Inbussschlüssel ein.
3. Drehen Sie den Schlüssel und halten Sie dabei den
entsicherten Knopf unter dem Stellantrieb gedrückt.
1 2
Abb. 1. Manuelle Übersteuerung M5004
4b. Ventil-Stellantrieb-Baugruppe
Abb. 2. Ventil-Stellantrieb-Baugruppe