Honeywell 6200 Series Instruction manual

Revision: 1.1
Series 6200
Cylinder Actuator
70-17-41-06-EN
INSTALLATION, OPERATION, MAINTENANCE MANUAL

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Contents
1. General....................................................................................................... 3
1.1 Introduction to Actuator ...................................................................................................... 3
1.2 Actuator Structure................................................................................................................ 3
2. Storage....................................................................................................... 4
3. Operation ................................................................................................... 5
3.1 Inspections before Operation ............................................................................................. 5
4. Maintenance and Repair........................................................................... 6
4.1 Valve Disassembly ............................................................................................................... 6
4.2 Disassembly and Assembly of Actuator ............................................................................ 7
4.2.1 Disassembly (See Fig 4.1) ................................................................................................7
4.2.2 Assembly (See Fig 4.1) ....................................................................................................7
5. Preventive Maintenance and Troubleshooting....................................... 9
5.1 Troubleshooting ................................................................................................................... 9
6. Dimension Table...................................................................................... 10
6.1 Double Acting Type ............................................................................................................ 10
6.2 Spring Return Acting Type ................................................................................................ 12

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1. General
1.1 Introduction to Actuator
A) The Honeywell pneumatic cylinder actuator has been designed to meet the requirements of valve
operation.
B) The Honeywell pneumatic cylinder actuator has been designed for easy maintenance.
C) The Honeywell pneumatic cylinder actuator boasts a long life span and has few faults. To use the
product to its full life span, you should install it correctly according to the manual and maintain it
according to the prescribed procedures while using it.
♣RECOMMENDATIONS
Engineers who have professional assembly capabilities are required to maintain Cylinder Actuator.
Therefore, it is more economical to request repairs of the valves to Honeywell. As the valves repaired
by Honeywell are thoroughly tested and warranted, you are recommended to entrust Honeywell with
repairs.
1.2 Actuator Structure
A) The Honeywell pneumatic cylinder actuator is Canted Scotch Yoke type. (See Fig 1)
Fig1ScotchYokeType
To avoid possible injury to personnel or damage to valve parts, WARNING
and CAUTION notes must be strictly followed. Modifying this product,
substituting non-factory parts or using maintenance procedures other than
outlined could drastically affect performance, be hazardous to personnel and
equipment and may void existing warranties.

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2. Storage
A) Do not throw, drop or drag the actuator when transporting it.
B) Keep all parts of the actuator in a well-ventilated place protected from fire, rain and wind.
Store the valve at a temperature between - 29℃(-20℉) and 48℃(120℉).
The storage area must be protected from flooding.
C) Operate the elastomer (O-ring type) of air pressure-type actuator at least once every six months to
prevent their functional degeneration. Operate it to the full stroke even under general operation
conditions at least three times a month.
♣Valve Handling Method (During Transportation)
- WARNING -
Do not hold it up or drag it using the stopper part when moving it.
(The stopper part may leak by air pressure.)

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3. Operation
3.1 Inspections before Operation
A) Check whether there is any leak from all connections including the air pipe connections.
B) Check whether the attached manual hand wheel is at the Neutral position.
C) Check whether the air pressure required for valve operation is accurately set.
(Cylinder Actuator: 5.0 kgf/cm2, Special specification: 6.0 kgf/cm2)
- WARINING -
①Remove air pressure from the actuator before using the manual hand wheel. If you use
the hand wheel without removing air pressure, it may not work normally and its weak
part may get damaged by overstrain.
②If the manual hand wheel is not at the neutral position during control operation, it may
not work normally and its weak part may get damaged.
③If you use a pressure higher than the specified pressure on the name plate, the rubber
and O-rings of the actuator may be damaged and cause operation problems.

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4. Maintenance and Repair
REGULAR INSPECTION
Repair and inspect as described below. If any malfunction occurs, take appropriate measures according to
the preventive maintenance procedures and troubleshooting in Chapter 6. Also, disassemble and inspect the
system during the regular overhaul period, and replace parts if necessary.
♣RECOMMENDATIONS
The life span of the valve can increase if you replace parts according to their replacement cycles. Refer to
the Part Replacement Cycle sheet shown below.
Part Replacement Cycle Sheet
Item Name Replacement Cycle Others
Piston O-ring 3 years
Piston Wearing 5 years
IRREGULAR INSPECTIONS
A) Are there abnormal noise, vibration or hunting?
B) Does air pressure escape from actuator?
C) Are there any loose bolts and nuts?
4.1 Valve Disassembly
- WARNING -
To prevent human injuries and damages to control system, remove instrument air and
signals from the valve, close the block valve and open the bypass valve to switch over
the pressure from the line to the bypass. Then slowly unfasten the bolts from the pipe
until the internal pressure of the body is completely released and remove the valve
before disassembling the actuator.

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4.2 Disassembly and Assembly of Actuator
GENERAL INFORMATION
The Honeywell pneumatic cylinder actuator moves the piston in the cylinder pipe, which is transformed
into rotation and moves the valve. This procedure is to adjust the valve position to the required position
by responding to control signals using air pressure.
4.2.1 Disassembly (See Fig 4.1)
①Remove actuator from the valve.
②Release the air pressure from inside the actuator and disconnect the air piping.
③Replace 2 tension bolts and remove the others.
④Slowly remove the remaining 2 bolts while keeping the actuator spring without load.
⑤Remove the cylinder cover.
⑥Remove the pipe, and then remove the piston from the spindle.
⑦Remove the spindle from the arm while taking care not to damage the surface of the spindle,
and then pull out the arm from the housing.
⑧Check the O-ring and wearing, and replace them if necessary.
4.2.2 Assembly (See Fig 4.1)
Assemble in the reverse sequence of the disassembly.
- WARNING -
The components of a spring return type actuator are pressed down by a spring. Take
general safety measures and disassemble correctly. Otherwise, injuries and damages
may result.

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Fig 4.1 Actuator Assembly Diagram (Scotch yoke type)

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5. Preventive Maintenance and Troubleshooting
♣NOTE
Check and replace actuator wearing and O-ring once every 3 years depending on the frequency of use. For
other parts, replace them to prevent damages to other devices when they show a wearing sign.
5.1 Troubleshooting
Table 5-1 shows some remedies to general problems that may occur at the site while using cylinder actuator.
For more serious problems, transport the system to the factory.
Table 5-1
Problem Solution
When actuator does
not operate
1. Check the air pressure supplied to the actuator.
2. Remove the actuator and check spring and piston.
Leak from actuator
components
1. Fasten the bolts on the cylinder frame.
2. Disassemble the actuator. Check the O-ring and wearing, and replace them with
new ones if they are damaged.
The stroke time is
delayed.
1. Check the air pressure supplied to the actuator.
2. Check the air pressure of the filter regulator.
3. Check the adjustment of accessories such as solenoid.

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6. Dimension Table
6.1 Double Acting Type
SIZE ISO. BASE LTT1 T2 HH1 H2 K
AC06D F05/F07 234 83 46 37 108 86 22 13
AC08D F07 286 98 56 42 123 103 20 17
AC10D F07/F10 344 114 62 52 143 123 20 22
AC12D F07/F10 443 136 68 68 164 144 20 22
AC14D F10/F12 486 158 79 79 180 160 20 22
AC16D F10/F12 560 178 86 92 210 190 20 26
F14
SIZE ISO. BASE PCDØ CH Dp N-M
AC06D F05/F07 Ø50 / Ø70 □14x14 17 4-M6, M8
AC08D F07 Ø70 □17x17 19 4-M8
AC10D F07/F10 Ø70 / Ø102 □22x22 26 4-M8, M10
AC12D F07/F10 Ø70 / Ø102 □22x22 26 4-M8, M10
AC14D F10/F12 Ø102/ Ø125 □27x27 30 4-M10/M12
AC16D F10/F12 Ø102/ Ø125 □27x27 30 4-M10/M12
F14 Ø140 □36x36 4-M16
Unit: mm

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Unit: mm
SIZEISO.BASEL DD1D2 HH1H2H3H4ØR
AC20D F16 793 334 180 154 308 150 138 20 81 Ø130
AC25D F25 928 411 225 186 373 188 165 20 100 Ø200
AC30D F25 1098 472 260 212 422 212 190 20 110 Ø200
SIZE ISO. BASE RH PCDØ N-M Ød x Dp Key CH x Dp A RCT
AC20D F16 3 Ø165 4-M20 - - □46x65 80 1/4
AC25D F25 4 Ø254 8-M16 Ø75x85 20x12 - 130 3/8
AC30D F25 4 Ø254 8-M16 Ø90x85 25x14 - 130 3/8

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6.2 Spring Return Acting Type
Unit: mm
SIZE ISO. BASE L T T1 T2 H H1 H2 K
AC06S F05/F07 320 83 46 37 108 86 22 13
AC08S F07 418 98 56 42 123 103 20 17
AC10S F07/F10 506 114 62 52 143 123 20 22
AC12S F07/F10 640 136 68 68 164 144 20 22
AC14S F10/F12 716 158 79 79 180 160 20 22
F10/F12
F14 20 26AC16S 850 178 86 92 210 190
SIZE ISO. BASE PCDØ CH Dp N-M
AC06S F05/F07 Ø50 / Ø70 □14x14 17 4-M6, M8
AC08S F07 Ø70 □17x17 19 4-M8
AC10S F07/F10 Ø70 / Ø102 □22x22 26 4-M8, M10
AC12S F07/F10 Ø70 / Ø102 □22x22 26 4-M8, M10
AC14S F10/F12 Ø102/ Ø125 □27x27 30 4-M10,M12
F10/F12 □27x27 4-M10,M12
F14 □36x36 4-M16
AC16S Ø102/ Ø125 30

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Unit: mm
SIZEISO.BASEL D D1D2 H H1H2H3H4ØRRH
AC20S F16 1172 334 180 154 308 150 138 20 81 Ø130 3
AC25S F25 1424 411 225 186 373 188 165 20 100 Ø200 4
AC30S F25 1664 472 260 212 422 212 190 20 110 Ø200 4
SIZE ISO. BASE PCDØ N-M Ød x Dp Key CH x Dp A Rc T
AC20S F16 Ø165 4-M20 - - □46x65 80 1/4
AC25S F25 Ø254 8-M16 Ø75x85 20x12 - 130 3/8
AC30S F25 Ø254 8-M16 Ø90x85 25x14 - 130 3/8

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Sales and Service
For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor,
contact one of the offices below.
ASIA PACIFIC
Honeywell Process Solutions,
(TAC)hfs-tac-
[email protected]
Australia
Honeywell Limited
Phone: +(61) 7-3846 1255
FAX: +(61) 7-3840 6481
Toll Free 1300-36-39-36
Toll Free Fax:
1300-36-04-70
China – PRC - Shanghai
Honeywell China Inc.
Phone: [phone]
Fax: [phone]
Singapore
Honeywell Pte Ltd.
Phone: +(65) 6580 3278
Fax: +(65) 6445-3033
South Korea
Honeywell Korea Co., Ltd.
Phone: +[phone]
Fax: +[phone]

70-17-41-06-EN
September 2014
ⓒ2014 Honeywell International Inc.
For more information
To learn more about Honeywell Control valves,
Visit www.honeywellprocess.com
Or contact your HoneywellAccount Manager
Process Solutions
Honeywell
1250 W Sam Houston Pkwy S
Houston, TX 77042
Honeywell Control Systems Ltd
Honeywell House, Skimped Hill Lane
Bracknell, England, RG12 1EB
Shanghai City Center, 100 Jungi Road
Shanghai, China 20061
www.honeywellprocess.com
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