Honeywell 900U02-0100 Operating manual

ControlEdge HC900
Process & Safety Controller
User and Installation Manual
Doc. No.: 51-52-25-154
Revision: 10
Date: May 2019

ii ControlEdge HC900 Process & Safety Controller User and Installation Manual Revision 10
May 2019
Notices and Trademarks
Copyright 2019 by Honeywell
Revision 10, May 2019
Warranty/Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact
your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of
coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole
remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and
fitness for a particular purpose. Specifications may change without notice. The information we supply is believed
to be accurate and reliable as of this printing. However, we assume no responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the
customer to determine the suitability of the product in the application.
Honeywell Process Solutions
1250 W Sam Houston Pkwy S
Houston, TX 77042
Honeywell is a U.S. registered trademark of Honeywell
Other brand or product names are trademarks of their respective owners.

Revision 10 ControlEdge HC900 Process & Safety Controller User and Installation Manual iii
May 2019
About This Document
Abstract
This document provides descriptions and procedures for the installation, operation and maintenance of the
ControlEdge HC900 Controller hardware.
References
The following list identifies all documents that may be sources of reference for material discussed in this
publication.
Document Title
ID #
ControlEdge HC900 Controller Technical Overview Specification
51-52-03-31
ControlEdge HC900 Module Specification
51-52-03-41
ControlEdge HC900 Controlware Specification
51-52-03-42
Designer Software Specification
51-52-03-43
Legacy ControlEdge HC900 Controller Installation and User Guide
51-52-25-107
ControlEdge HC900 Controller Operator Interface User Guide
51-52-25-108
ControlEdge HC900 Designer Software User Guide
51-52-25-110
ControlEdge HC900 Utilities User Guide
51-52-25-126
ControlEdge HC900 Controller Function Block Reference Guide
51-52-25-109
ControlEdge HC900 Designer Software User Guide
51-52-25-110
ControlEdge HC900 Controller Communications User Guide
51-52-25-111
ControlEdge HC900 Controller Redundancy Overview & System Operation
51-52-25-133
900 Control Station For use with ControlEdge HC900 Controller
51-52-25-148
Station Designer Software manual
51-52-25-149
ControlEdge HC900 Process & Safety Controller Safety Manual
51-52-25-153

Revision 10 ControlEdge HC900 Process & Safety Controller User and Installation Manual v
May 2019
Revision Information
Document Name
51-52-25-154 ControlEdge HC900 Process & Safety
Controller User & Installation Manual
Revision Number
Publication Date
First release
2.1
January 2014
Redundancy updates
2.2
June 2014
Cyber Security updates
3.0
July 2014
Safety Write updates
4.0
June 2015
Speed Improvement, 12 racks and Safety Peer
communication support updates
5.0
Mar 2017
Updated with fiber optic specification
6
21 Apr 2017
Added Network and Security Planning, RoHS compliance.
Updated with UIO & SOE support (R640/R650)
7
April 2018
Mandarin Language, HCD performance Improvement and
capacity expansion (R660)
8
September 2018
Inclusion of Ring topology architecture
9
December 2018
Analog Input Module Key-Tabs figure update.
Vertical Spacing of Racks figure update.
Updated AC/DC Isolated Input Module figure.
Updated UIO AI 3-Wire Figure
Added “Installation in Hazardous location” section.
10
May 2019
Support and Contact Information
For Europe, Asia Pacific, North and South America contact details, refer to the back page of this manual
or the appropriate Honeywell Solution Support web site:
Honeywell Organization
WWW Address (URL)
Corporate
http://www.honeywell.com
Honeywell Process Solutions
www.honeywellprocess.com
HPS Technical tips
https://www.honeywellprocess.com/en-
US/explore/products/control-monitoring-and-safety-
systems/scalable-control-solutions/hc900-control-
system/Pages/hc900-controller.aspx
Telephone and Email Contacts
Area
Organization
Phone Number
United States and
Canada
Honeywell Inc.
1-800-343-0228 Customer Service
1-800-423-9883Global Technical Support
Global Email
Support
Honeywell Process
Solutions
Email: (Sales)
FP[email protected]
or (TAC)
[e-mail]

vi ControlEdge HC900 Process & Safety Controller User and Installation Manual Revision 10
May 2019
Symbol Definitions
The following table lists those symbols that may be used in this document and on the product to denote
certain conditions.
Symbol
Definition
This DANGER symbol indicates an imminently hazardous situation, which,
if not avoided, will result in death or serious injury.
This WARNING symbol indicates a potentially hazardous situation, which, if
not avoided, could result in death or serious injury.
This CAUTION symbol may be present on Control Product instrumentation
and literature. If present on a product, the user must consult the
appropriate part of the accompanying product literature for more
information.
This CAUTION symbol indicates a potentially hazardous situation, which, if
not avoided, may result in property damage.
WARNING
PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a
potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms,
42.4 Vpeak, or 60 Vdc may be accessible. Failure to comply with these
instructions could result in death or serious injury.
ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for
handling electrostatic sensitive devices
CAUTION, HOT SURFACE: This symbol warns the user of potential hot surfaces
which should be handled with appropriate caution.
Protective Earth (PE) terminal. Provided for connection of the protective earth
(green or green/yellow) supply system conductor.
Functional earth terminal. Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to protective earth at the
source of supply in accordance with national and local electrical code requirements.
Earth Ground. Functional earth connection. NOTE: This connection shall be bonded
to Protective earth at the source of supply in accordance with national and local
electrical code requirements.
Chassis Ground. Identifies a connection to the chassis or frame of the equipment
shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.

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viii ControlEdge HC900 Process & Safety Controller User and Installation Manual Revision 10
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Contents
Notices and Trademarks..................................................................................................ii
Symbol Definitions .................................................................................................................................. vi
1. Introduction .....................................................................................................1
1.1. Purpose .....................................................................................................................................1
1.2. Model Selection Guide ..............................................................................................................2
1.3. Functional Description...............................................................................................................8
1.4. Feature Summary....................................................................................................................12
2. Components and Architecture.......................................................................15
2.1. Overview..................................................................................................................................15
2.2. Components ............................................................................................................................15
2.3. Redundant components ..........................................................................................................18
2.4. Hardware Components............................................................................................................21
2.5. I/O Network..............................................................................................................................31
2.6. I/O implementation requirements include:...............................................................................32
2.7. Ethernet Open Connectivity Network ......................................................................................32
2.8. Serial Ports..............................................................................................................................38
3. Network and Security Planning.....................................................................40
3.1. Overview..................................................................................................................................40
3.2. Security Checklists ..................................................................................................................40
3.3. Backup and Restore................................................................................................................42
3.4. Physical and Environmental Considerations...........................................................................43
3.5. Security Updates .....................................................................................................................44
3.6. Network Security .....................................................................................................................44
3.7. ControlEdge HC900 Security Features...................................................................................48
3.8. Notices.....................................................................................................................................49
4. Pre-Installation Planning ...............................................................................50
4.1. Overview..................................................................................................................................50
4.2. AC Power Supply Selection for racks with I/O ........................................................................50
4.3. DC Power Supply ....................................................................................................................52
4.4. Rack Orientation and Mounting...............................................................................................52
4.5. Remote Termination Panels....................................................................................................55

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4.6. Environment.............................................................................................................................55
4.7. Heat Rise De-ratingpage.........................................................................................................55
4.8. Installation in Hazardous Location ..........................................................................................55
4.9. Cable/Wiring Distance Planning..............................................................................................58
4.10. Electrical Considerations.........................................................................................................59
4.11. Hardware and wiring requirements for safety configuration....................................................66
4.12. System Monitor Function Blocks.............................................................................................68
5. Rack Installation............................................................................................69
5.1. Overview..................................................................................................................................69
5.2. Mount Racks............................................................................................................................72
5.3. Assemble Controller Rack.......................................................................................................74
5.4. Assemble I/O Expansion Racks..............................................................................................78
6. I/O Module Installation and Wiring ................................................................80
6.1. Overview..................................................................................................................................80
6.2. Module Placement in Racks....................................................................................................80
6.3. Remote Termination Panel (RTP)...........................................................................................82
6.4. Terminal Block-to-Field (Signal) Wiring...................................................................................82
6.5. Removal and Insertion Under Power (RIUP) ..........................................................................85
6.6. I/O Module Installation Procedures .........................................................................................86
6.7. I/O Terminal Block Wiring Diagrams .......................................................................................93
7.1. Overview................................................................................................................................137
7.2. Wiring and cabling.................................................................................................................137
7.3. Connecting the Operator Interface to the Controller .............................................................140
7.4. Connecting the ControlEdge HC900 Controller to a PC with the Designer Software...........141
7.5. Connecting the ControlEdge HC900 Controller to Modbus device(s)....................160
8. Operating Characteristics............................................................................163
8.1. Introduction............................................................................................................................163
8.2. Overview................................................................................................................................163
8.3. Power Down / Power Up .......................................................................................................163
8.4. Controller Modes ...................................................................................................................166
8.5. File Download/Upload Functions...........................................................................................171

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9. Redundant Operating Characteristics .........................................................173
9.1. Overview................................................................................................................................173
9.2. Start-Up .................................................................................................................................173
9.3. Modes of operation (Figure 100)...........................................................................................173
9.4. Steady State Operations .......................................................................................................175
9.5. Failover..................................................................................................................................177
9.6. File Download/Upload Functions...........................................................................................177
10. Diagnostics and Troubleshooting................................................................179
10.1. Overview................................................................................................................................179
10.2. External Indications of Diagnostic Information......................................................................179
10.3. Controller CPU indicators......................................................................................................180
10.4. Scanner indicators.................................................................................................................190
10.5. I/O Module Indicators ............................................................................................................195
11. Analog Calibration.......................................................................................200
11.1. Overview................................................................................................................................200
12. Removal and Replacement Procedures......................................................204
12.1. Overview................................................................................................................................204
12.2. Safety Considerations - PLAN AHEAD! ................................................................................204
13. Specifications..............................................................................................214
13.1. General Specifications (Refer to Specification manual)........................................................214
13.2. System Sizing and Availability Summary..............................................................................217
13.3. Extended distance configuration with Fiber Optics ...............................................................218
14. Appendix - InstallationofRemoteTermination Panels(RTPs) ..........................221
14.1. Overview................................................................................................................................221
14.2. Analog Input...........................................................................................................................222
14.3. Relay Output..........................................................................................................................229
14.4. Analog Input/Digital Input/Digital Output/Analog Output .......................................................232
15. Declaration of Conformity............................................................................ 259
16. ATEX Certification.......................................................................................260

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Tables
Table 1 –Descriptions of Major Components (Figure 4)........................................................................17
Table 2 –Descriptions of Major Redundancy Components....................................................................20
Table 3 –Serial port DIP switch settings.................................................................................................39
Table 4 –Power Applied, by Module Type.............................................................................................56
Table 5 –Guidelines for Grouping Wires................................................................................................63
Table 6 –Installation Tools .....................................................................................................................69
Table 7 –Site and Equipment Preparation...............................................................................................70
Table 8 –Mount Racks............................................................................................................................72
Table 9 –Assemble C30/C50/C70 Controller Rack................................................................................74
Table 10 –Assemble C75 Controller Rack .............................................................................................77
Table 11 –Assemble I/O Expansion Racks.............................................................................................78
Table 12 –Minimum Recommended Wire Sizes....................................................................................82
Table 13 –RIUP: Potential Hazards and Recommended Actions...........................................................85
Table 14 –Connect Input/Output Wiring ................................................................................................86
Table 15 –Typical Thermocouple resistance in Ohms per Double Foot @ 68 degrees F ......................93
Table 16 –AI Channel...........................................................................................................................127
Table 17 - Field wiring for analog output..............................................................................................131
Table 18 –Connect Communications Wiring and Cabling...................................................................137
Table 19 –Links to Controller Communication Ports...........................................................................138
Table 20 –Parts needed to make RS-485 Cable....................................................................................141
Table 21 –Null Modem Cable Connections..........................................................................................143
Table 22 –Dual Network connections in Figure 91 ..............................................................................154
Table 23 –Dual network connections....................................................................................................155
Table 24 –Controller Operating Modes ................................................................................................167
Table 25 –Mode Switch Functions .......................................................................................................169
Table 26 –Controller Behavior in Mode Transition..............................................................................170
Table 27 –Configuration file downloading...........................................................................................172
Figure 102 –LED Indicators on Controller CPUs (See Table 28)Table 28 –LED Indications on
Controller CPUs .............................................................................................................................180
Table 29 –Controller Status LED Diagnostics......................................................................................182
Table 30 –LED Indications on Scanner Module...................................................................................191
Table 31 –Scanner LED Diagnostics....................................................................................................191
Table 32 –LED Indications on I/O Module ..........................................................................................195
Table 33 –I/O Module LED Diagnostics..............................................................................................196
Table 34 –Bad I/O Channel Diagnostics...............................................................................................197
Table 35 –LED Indications on Ethernet Switch ...................................................................................199
Table 36 –Power Supply Replacement (all except C75) ......................................................................205
Table 37 –Controller Module Replacement..........................................................................................206
Table 38 –Scanner Module Replacement .............................................................................................207
Table 39 –RIUP: Potential Hazards and Recommended Actions.........................................................208
Table 40 –I/O Module Replacement.....................................................................................................209
Table 41 –Installing Backup Battery (CPU not initialized)..................................................................212
Table 42 –Replacing a Backup Battery (CPU Powered)).....................................................................213
Table 43 - ControlEdge HC900 PV Input Types and Ranges ...............................................................214
Table 44 –System Size and Availability Summary...............................................................................217

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Figures
Figure 1 –Small ControlEdge HC900 Controller Configuration..............................................................8
Figure 2 –Expanded ControlEdge HC900 Controller Configuration (C50/C70 CPU only).....................9
Figure 3 –Single process with redundancies...........................................................................................10
Figure 4 –Configuration with Multiple Controllers................................................................................16
Figure 5 –Redundant Configuration with multiple I/O racks (Star topology)........................................18
Figure 6 Redundant Configuration with multiple I/O racks (Ring topology)..........................................19
Figure 7 –Controller Rack Components .................................................................................................21
Figure 8 –Redundant Controller Rack Components...............................................................................22
Figure 9 –I/O Expansion Rack Components...........................................................................................23
Figure 10 –Rack Options........................................................................................................................24
Figure 11 –Power Supply........................................................................................................................25
Figure 12 –Power Status Module (PSM)................................................................................................26
Figure 13 –Controller Module................................................................................................................27
Figure 14 –Redundancy Switch Module.................................................................................................28
Figure 15 –Scanner 1 Module.................................................................................................................28
Figure 16 –Scanner 2 Module.................................................................................................................29
Figure 17 - I/O Module Terminal Block..................................................................................................29
Figure 18 –RS-232 Modem Devices.......................................................................................................30
Figure 19 –ControlEdge HC900 Controller Configurations...................................................................31
Figure 20 –Modular Network Structure..................................................................................................34
Figure 21 –Modbus/TCP Framing..........................................................................................................35
Figure 22 –Typical installation using a Cable Modem...........................................................................37
Figure 23 –Controller Serial Ports..........................................................................................................38
Figure 24 –Serial Ports DIP Switch default settings...............................................................................39
Figure 25: System architecture ................................................................................................................45
Figure 26: System with safety peer communication................................................................................47
Figure 27: Communication from Remote location ..................................................................................48
Figure 28 –Rack Dimensions..................................................................................................................52
Figure 29 –Rack Dimensions with reserve power supply.......................................................................53
Figure 30 –Vertical Spacing of Racks (all models)................................................................................54
Figure 31 –AC Input Module de-Rating.................................................................................................57
Figure 32 –Power Supply de-Rating.......................................................................................................57
Figure 33 –Cabinet Wiring, Single Chassis............................................................................................60
Figure 34 –Cabinet Wiring, Multiple Chassis ........................................................................................61
Figure 35 –Redundant power supplies each with external fuse and switch............................................62
Figure 36 –Master Control Relay Wiring Example................................................................................65
Figure 37 - IO-V function block connections..........................................................................................66
Figure 38 –Individual Series DO connections........................................................................................67
Figure 39 –Common Series DO connections..........................................................................................67
Figure 40 –Series Relay for Analog Outputs..........................................................................................68
Figure 41 –I/O Module Installation ........................................................................................................80
Figure 42 –Terminal Block Styles..........................................................................................................81
Figure 43 –Signal-Wire Grounding ........................................................................................................83
Figure 44 –Wire-Shield Grounding ........................................................................................................83
Figure 45 –Terminal Block Jumper Installation .....................................................................................84
Figure 46 –RTD Inputs...........................................................................................................................94
Figure 47 –Universal Analog Input Wiring Diagram.............................................................................95
Figure 48 –Examples of RTD Input Wiring ...........................................................................................96

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Figure 49 –Analog Input Wiring - Eight TCs.........................................................................................97
Figure 50 –Analog Input Wiring - Eight Resistance Inputs....................................................................98
Figure 51 –Analog Input Wiring - Eight RTDs......................................................................................99
Figure 52 –Analog Input Wiring –Slidewire (Position Proportion Block)..........................................100
Figure 53 –16 point High Level Analog Input Wiring .........................................................................101
Figure 54 –4 channel Analog Output Wiring Diagram.........................................................................102
Figure 55 –8 channel Analog Output Wiring Diagram.........................................................................103
Figure 56 –16 channel Analog Output Wiring Diagram.......................................................................104
Figure 57 –DC Input Module Wiring Diagram.....................................................................................105
Figure 58 –DC Input Module Jumper...................................................................................................106
Figure 59 –32 point DC Input Module Wiring.....................................................................................107
Figure 60 –AC Input Module Wiring Diagram.....................................................................................108
Figure 61 –AC Input Module Jumper...................................................................................................109
Figure 62 - AC/DC Isolated Input Module............................................................................................110
Figure 63 –AC/DC Isolated Input Module Wiring...............................................................................111
Figure 64 –Contact Input Wiring Diagram...........................................................................................112
Figure 65 –DC Output Module Wiring Diagram..................................................................................114
Figure 66 –DC Output Jumpers............................................................................................................114
Figure 67 –32 point DC Output Module Wiring...................................................................................115
Figure 68 –AC Output Module Wiring Diagram..................................................................................117
Figure 69 –AC Output Module Jumper ................................................................................................117
Figure 70 –Schematic Example: Relay Output and External Wiring ...................................................118
Figure 71 –Relay Output Module Wiring Diagram..............................................................................119
Figure 72 –Relay Output Module Jumpers...........................................................................................120
Figure 73 –Pulse Counting Wiring .......................................................................................................121
Figure 74 –Pulse Output Wiring...........................................................................................................122
Figure 75 –Frequency Wiring...............................................................................................................122
Figure 76 –Quadrature, Differential, External Power Wiring...............................................................123
Figure 77 –Quadrature, Single Ended, External Power Wiring............................................................123
Figure 78 –Quadrature, Differential, ControlEdge HC900 Power Wiring...........................................124
Figure 79 –Quadrature, Single Ended, ControlEdge HC900 Power Wiring ........................................124
Figure 80: Safety UIO with Power Wiring............................................................................................125
Figure 81 - Standard 2 Wire Transmitter with UIO...............................................................................128
Figure 82 - Self-powered 3-wire transmitter with system ground.........................................................129
Figure 84 - Self-powered 4-wire sinking type transmitter with UIO.....................................................130
Figure 85 - Field wiring for analog output.............................................................................................132
Figure 86 - UIO channel configuration..................................................................................................133
Figure 87: Safety UIO_DO channel configuration................................................................................135
Figure 88 –A Direct Serial RS-232 Connection ...................................................................................142
Figure 89 –RS-232 Remote Access via Modems .................................................................................144
Figure 90 - Modem Connection.............................................................................................................144
Figure 91 –Dual Networks....................................................................................................................153
Figure 92 –Two redundant systems with PC supervision.....................................................................156
Figure 93 - RS-485 Modbus slave wiring..............................................................................................160
Figure 94 - RS-485 Modbus slave wiring with isolation.......................................................................161
Figure 95 - XYR 5000 RS-485 Modbus connections with isolator.......................................................162
Figure 96 –Warm Start Operation.........................................................................................................164
Figure 97 –Cold Start Operation...........................................................................................................165
Figure 98 –Mode Switches: Controller (left), RSM (right) ..................................................................168
Figure 99 –Pathways for Upload/Download Transactions ...................................................................171

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Figure 100 –Modes of operation on RSM ............................................................................................174
Figure 101 –Lead/Controller synchronization......................................................................................176
Figure 102 –LED Indicators on Controller CPUs (See Table 28)Table 28 –LED Indications on
Controller CPUs .............................................................................................................................180
Figure 103 –LED Indicators on Scanners—1 port (left), 2 port (right)................................................190
Figure 104 –I/O Module LED indicators..............................................................................................195
Figure 105 –Terminal Board Connections for AI Calibration..............................................................202
Figure 106 –Terminal board Connections for AO Calibration.............................................................203
Figure 106 –Battery Life in Months .....................................................................................................211
Figure 107 –Extended Distance Example #1........................................................................................218
Figure 108 –Extended Distance Example #2........................................................................................219
Figure 109 –Example installation (not shown: 2nd RTP & cable for high capacity AI/DI/DO) ...........221
Figure 110 –Analog input terminals .....................................................................................................224
Figure 111 –Two–wire transmitter connections with common 24 VDC supply ..................................224
Figure 112 –Milliamp input connections with 250 ohm shunt resistance.............................................225
Figure 113 –Volt, millivolt input connections......................................................................................225
Figure 114 –Three-wire RTD input connections..................................................................................226
Figure 115 –Two-wire RTD or ohm input connections........................................................................226
Figure 116 –Slidewire feedback connections for actuators ..................................................................226
Figure 117 - Voltage input connections.................................................................................................250
Figure 118 - Current connections with 2-wire transmitter.....................................................................251

Introduction - Purpose
Revision 10 ControlEdge HC900 Process & Safety Controller User and Installation Manual 1
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1. Introduction
1.1. Purpose
This publication describes the installation, operation, and maintenance of the Honeywell ControlEdge
HC900 Controller. This publication includes the following sections.
Chapter Title
Page
Content
Introduction
1
Model numbers, how to verify component compatibility, function description of
components, feature summary.
Components and
Architecture
15
Functional features and physical characteristics of the system and of each major
component of the ControlEdge HC900 Controller. Networking components and
methods of interconnection.
Pre-Installation
Planning
40
Pre-planning considerations and procedural guidelines for planning an installation.
Rack Installation
69
Procedures for installing the major components of the system: controller rack, I/O
expansion racks, and communication interconnections.
I/O Module
Installation and
Wiring
80
Procedures for installing I/O modules in the controller rack and I/O expansion
racks, and for wiring field devices to the terminal block associated with each
I/O module.
Communications
Installation
137
Guidelines for installing RS-232, RS-485 to USB cable, RS-485, and Ethernet
cabling and associated components.
Operating
Characteristics
163
Characteristics of the ControlEdge HC900 Controller as they relate to
configuration of a control strategy, and to operation of an installed and running
system.
Redundant
Operating
Characteristics
173
Characteristics of redundant operation.
Diagnostics and
Troubleshooting
179
Mechanisms that detect and react to faults in the operation of ControlEdge HC900
Controller hardware and/or software components.
Analog Calibration
200
Hardware configuration required for calibrating AI and AO modules from the
configuration software.
Removal and
Replacement
Procedures
204
Guidelines for replacing system components; includes Cautions and Warnings as
applicable.
Specifications
214
Details of ControlEdge HC900 Controller design and functioning.
Appendix -
Installation of
Remote
Termination Panels
(RTPs)
221
The Remote Termination Panel (RTP) provides an easy way to connect the
ControlEdge HC900 controller to the field wiring. The RTP integrates some of the
typical externally connected components, reducing wiring and setup time. It also
minimizes the need for multiple wires under a single screw connection by
expanding the connectivity of the shared terminals of the I/O modules.

Introduction
2 ControlEdge HC900 Process & Safety Controller User and Installation Manual Revision 10
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1.2. Model Selection Guide
Legacy System
Description
Model number
SIL Compatible*
Racks
4 I/O Slot Rack
900R04 –0001
No
8 I/O Slot Rack
900R08 –0101
No
12 I/O Slot Rack
900R12 –0101
No
8 Slot Rack -Red. Power
900R08R –0101
No
12 Slot Rack - Red. Power
900R12R –0101
No
Redundant CPU Rack
900RR0 –0001
No
Controllers
Controller C50 CPU
900C52 –02XX-00
No
Controller C30 CPU
900C32 –02XX-00
No
Controller C70 CPU
900C72 –01XX-00
No
Controller C70R CPU
900C72R –01XX-44
No
Redundancy switch module
900RSM –0001
No
I/O Scanner - 2 Port (1 per I/O rack)
900C73R –01XX-44
No
I/O Scanner (for remote rack)
900C53 –02XX-00
No
Redundant Power Status Module
900PSM –0001
No
Power Supplies
120/240VAC, 60W
900P01 –0001
No
120/240VAC, 28W
900P02 –0001
No
+24VDC
900P24 –0001
NA
I/O Modules
Analog Input (8 channel)
900A01 –0102
No
High Level Analog Input (16 channel)
900A16 –0001
No
Analog Output, 0 to 20mA, (4 channel)
900B01 –0201
No
Analog Output, 0 to 20mA, (8 channel)
900B08 –0001
No
Analog Output, 0 to 20mA, (16 channel)
900B16 –0001
No
Digital Input, Contact type, (16 channel)
900G01 –0102
No
Digital Input, 24VDC (16 channel)
900G02 –0102
No
Digital Input, 24VDC (32 channel)
900G32 –0001
No
Digital Input, 120/240 VAC, (16 channel)
900G03 –0102
No
Digital Input, 120/240VAC, 125VDC (16ch-Iso)
900G04 –0001
No
Digital Output, Relays (8 channel)
900H01 –0102
No
Digital Output, 24VDC (16 channel)
900H02 –0102
No
Digital Output, 24VDC (32 channel)
900H32 –0001
No
Digital Output, 120/240 VAC (8 channel)
900H03 –0102
No
Pulse/Frequency/Quadrature
900K01 –0101
NA
*Reference only –For the latest Hardware and firmware revision numbers can be found at:
https://www.honeywellprocess.com/library/support/Public/Downloads/ControlEdge HC900-
SafetyControllerModulesRevisions.zip

Introduction
Revision 10 ControlEdge HC900 Process & Safety Controller User and Installation Manual 3
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Description
Model number
SIL Compatible*
I/O Components
Low VoltageTerminal Block (Euro style)
900TEK –0001
No
Low VoltageTerminal Block (Barrier Style)
900TBK –0001
No
High VoltageTerminal Block (Euro style)
900TER –0001
No
High Voltage Terminal Block (Barrier Style)
900TBR –0001
No
High Density Terminal Block
900TCK –0001
No
I/O Components
Analog Input Remote Terminal Panel (RTP)
900RTA –L001
NA
Relay Output Remote Terminal Panel (RTP)
900RTR –H001
NA
DI, DO, AO Remote Terminal Panel (RTP)
900RTS –0001
NA
Analog Output (8 channel) RTP Cable (1.0M-L3)
900RTC-BA10
NA
Analog Output (8 channel) RTP Cable (2.5M-L3)
900RTC-BA25
NA
Analog Output (8 channel) RTP Cable (5.0M-L3)
900RTC-BA50
NA
Low Voltage RTP Cable (1.0M, 3.28ft.)
900RTC –L010
NA
Low Voltage RTP Cable (2.5M, 8.2ft.)
900RTC –L025
NA
Low Voltage RTP Cable (5.0M, 16.4ft.)
900RTC –L050
NA
High Voltage RTP Cable (1.0M, 3.28ft.)
900RTC –H010
NA
High Voltage RTP Cable (2.5M, 8.2ft.)
900RTC –H025
NA
High Voltage RTP Cable (5.0M, 16.4ft.)
900RTC –H050
NA
High Density RTP Cable (1.0M, 3.28ft.)
900RTC –3210
NA
High Density RTP Cable (2.5M, 8.2ft.)
900RTC –3225
NA
High Density RTP Cable (5M, 16.4ft.)
900RTC-3250
NA
Filler Block Terminal Cover
900TNF –0001
NA
Shield Terminal Strip (package of 2)
900TSS –0001
NA
Terminal board jumpers (10, two pos.jumpers)
900J02 –0001
No
Terminal board jumpers (10, ten pos.jumpers)
900J10 –0001
No
Manuals
Full Document set on CD
900ME1 –00XX-XX
NA
Software
HC Designer Config. Software CD
900W01 –00XX-XX
NA
HC Utilities Software/Documentation CD
900W02 –00XX-XX
NA
Kits & Accessories
Redundant Power, Rack Extension Kit
900RPE –0001
NA
Spare I/O Label Kit
51452262 –501
NA
Replacement Battery Kit
51500638 –501
NA
Ethernet Cable (10 feet)
51451432 –010
NA
Ethernet Cable (20 feet)
51451432 –020
NA
Ethernet Cross-over Cable (20 feet)
51451996 –020
NA
Null Modem Cable
51404755 –501
NA
Null Modem Cable used with 900C70R
50004820 –501
NA
250 ohm Shunt Resistor Kit (8/pkg.)
51205995 –501
NA
Ethernet Switching Hub (8 Ports)
50008930 –001
NA
24 VDC Power Supply
50047098 –001
NA

Introduction
4 ControlEdge HC900 Process & Safety Controller User and Installation Manual Revision 10
May 2019
*Reference only –For the latest Hardware and firmware revision numbers can be found at:
https://www.honeywellprocess.com/library/support/Public/Downloads/ControlEdge HC900-
SafetyControllerModulesRevisions.zip
Operator Interface
Description
Model number
900 Control Station 10” Screen
900CS10 –xx
900 Control Station 15” screen
900CS15 –xx
Station Designer Software
900SDS –12-44-00
OI Accessories & Kits
CompactFlash Memory Module
50040636 –002
USB Programming Cable
50038817 –001
10” Screen Protective Films (10)
50038816 –501
10” Replacement Backlight
50038818 –501
10” Replacement Touch Screen Assy.
50038820 –501
10” Mounting plate adapter for 1042 replacement
50039118 –501
24 VDC Power Supply for 10”
50047098 –001
900 Control Station User Manual (paper)
51-52-25-148
15” Screen Protective Films (10)
50038816 –502
24VDC Power Supply for 15”
50047098 –001
GSM/GPRS Cellular Modem Kit
50047099 –501
New Non-SIL System
Description
Model number
SIL Compatible*
Controllers
Controller C30 CPU
900C30 –0460
No
Controller C50 CPU
900C50 –0460
No
Controller C70 CPU
900C70 –0460
No
Controller C75 CPU
900C75 –0460
No
I/O Scanner –2 Port (1 per I/O rack)
900S75 –0460
No
I/O Scanner –1 Port (1 per I/O rack)
900S50 –0460
No
Power Supplies
120/240 VAC. 60W
900P01-0301
No
24 VDC, 60 W
900P24-0301
No
*Reference only –For the latest Hardware and firmware revision numbers can be found at:
https://www.honeywellprocess.com/library/support/Public/Downloads/ControlEdge HC900-
SafetyControllerModulesRevisions.zip

Introduction
Revision 10 ControlEdge HC900 Process & Safety Controller User and Installation Manual 5
May 2019
SIL System
Description
Model Number
SIL Compatible*
Racks
4 I/O Slot Rack
900R04 –0200
Yes
8 I/O Slot Rack
900R08 –0200
Yes
12 I/O Slot Rack
900R12 –0200
Yes
8 Slot Rack -Red. Power
900R08R –0200
Yes
12 Slot Rack - Red. Power
900R12R –0200
Yes
Redundant CPU Rack
900RR0 –0101
Yes
Controllers
Controller C30 CPU –SIL
900C30S –0460
Yes
Controller C50 CPU –SIL
900C50S –0460
Yes
Controller C70 CPU –SIL
900C70S –0460
Yes
Controller C75 CPU –SIL
900C75S –0460
Yes
I/O Scanner –1 Port (1 per I/O rack) - SIL
900S50S –0460
Yes
I/O Scanner –2 Port (1 per I/O rack) - SIL
900S75S –0460
Yes
Documentation
Full Document set on CD –SIL
900ME1S –0060-00
Yes
Full document set, SIL hard copy –
English
900ME2S –0060-00
Yes
I/O Modules
Analog Input
(8 channel)
900A01-0202
Yes
Analog Input Hi level (16channel)
900A16-0101
Yes
Analog Input Hi level (16 channel
@100ms)
900A16-0103
Yes
Analog Output, 0 to 20mA, (4 channel)
900B01-0301
Yes
Analog Output, 0 to 20mA, (8 channel)
900B08-0202
Yes
Analog Output, 0 to 20mA, (16 channel)
900B16-0202
Yes
Digital Input, Contact type, (16 channel)
900G01-0202
Yes
Digital Input, 24VDC
(16 channel)
900G02-0202
Yes
Digital Input, 120/240 VAC, (16 channel)
900G03-0202
Yes
Digital In, 120/240 VAC, 125VDC
(16 channel-Isolated)
900G04-0101
Yes
Digital Input, 24VDC
(32 channel)
900G32-0101
Yes
Digital Output, Relays
(8 channel)
900H01-0202
Yes
Digital Output, 24VDC
(16 channel)
900H02-0202
Yes
Digital Output, 120/240 VAC (8 channel)
900H03-0202
Yes
Digital Output, 24VDC (32 channel)
900H32-0102
Yes

Introduction
6 ControlEdge HC900 Process & Safety Controller User and Installation Manual Revision 10
May 2019
Pulse/Freq/Quad (4chan, 1Quad)
900K01-0201
Can be used in Safety systems
on the Process Worksheet ONLY.
Safety Universal Input/ Output
900U02-0100
Yes
Low VoltageTerminal Block (Euro style)
900TEK-0200
Yes
Low VoltageTerminal Block (Barrier style)
900TBK-0200
Yes
High VoltageTerminal Block (Euro style)
900TER-0200
Yes
High VoltageTerminal Block (Barrier style)
900TBR-0200
Yes
High Density Terminal Block (Euro style)
900TCK-0200
Yes
Filler Block Terminal Cover
900TNF-0200
Yes
Analog Input Remote Terminal Panel
(RTP)
900RTA-L001
No
Relay Output Remote Terminal Panel
(RTP)
900RTR-H001
No
DI, DO, AO Remote Terminal Panel
(RTP)
900RTS-0001
No
Power Supplies
120/240 VAC. 60W
900P01-0401
Yes
Redundant Power status module
900PSM-0200
Yes
Redundant Switch module
900RSM-0200
Yes
*Reference only –For the latest Hardware and firmware revision numbers can be found at:
https://www.honeywellprocess.com/library/support/Public/Downloads/ControlEdge HC900-
SafetyControllerModulesRevisions.zip
Conventions
Throughout this guide, where the text “Legacy systems” is used, the following model numbers are
applicable.
Legacy systems Model Numbers
900C51 –00XX-00
900C52 –00XX-00
900C31 –00XX-00
900C32 –00XX-00
900C71 –00XX-00
900C72 –00XX-00
900C71R –0000-XX
900C72R –0000-XX
900RSM –0001
900C73R –0000-XX
900C53 –00XX-00
Throughout this guide, where the text “New systems” is used, the following model numbers are
applicable.
Note: Model number change: 900*xx where if *= C designates Controller module and *=S designates