Honeywell Experion C300 User manual

Honeywell Process Solutions
Series 8
C300 Controller
User's Guide
EXDOC-XX11-en-500A
R500
April 2017
Release 500
Honeywell

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Notices and Trademarks
Copyright 2017 by Honeywell International Sárl.
Release 500 April 2017
While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion LX™, and TotalPlant are registered trademarks of Honeywell
International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell Process Solutions
1860 W. Rose Garden Lane
Phoenix, AZ 85027 USA
1-800 822-7673

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About This Document
Provides information that assists you in planning and designing activities, as well as the
installation, operation, and troubleshooting of C300 Process Controllers in Experion LX
system.
Intendedaudience
This document is intended for the following users:
 Persons responsible for system planning, initial hardware installation, and control
strategy configuration.
 Operators who help to maintain control system operations on a day-by-day basis.
 Service personis responsible for routine maintenance of control hardware and who
also diagnose and repair faults.
Prerequisite skills
It is assumed that you should have some knowledge of Experion LX control systems
and experience of working in a Microsoft Windows environment.
ReleaseInformation
Document Name
Document ID
Release
Number
Publication
Date
C300 Controller User's Guide - ccig
CVDOC-
XX11-en-
500A
500
April 2017

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References
References
The following list identifies all documents that may be sources of reference for material discussed
in this publication.
Document Title
Details
Control Hardware Planning Guide
Provides general information to assist
you in planning and design of control
hardware in Experion LX system.
Control hardware includes all I/O
families, (except Series 8 I/O). It
includes some supervisory network
considerations for general reference.
Series 8 I/O Module User's Guide
The guide contains planning and
implementation information for Series 8
I/O modules. Module types include: AI-
HART, AI-HL, AI-LLMUX, AO, AO-HART,
DI-24, DI-SOE, DO-24B.
Fault Tolerant Ethernet Overview and
Implementation Guide
Provides basic installation instructions
and configuration requirements for a
Fault Tolerant Ethernet (FTE) network
and its components.

Support and Other Contacts
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Support and Other Contacts
People’s Republic of China
Contact:
Phone:
Mail:
Email:
Honeywell Global TAC –China
[phone]
800-820-0237
400-820-0386
Honeywell (China) Co., Ltd
33/F, Tower A, City Center, 100 Zunyi Rd.
Shanghai 200051, People’s Republic of China
[e-mail]

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Symbol Definitions
SymbolDefinitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol
Definition
ATTENTION: Identifies information that requires special
consideration.
TIP: Identifies advice or hints for the user, often in terms of
performing a task.
REFERENCE -EXTERNAL: Identifies an additional source of
information outside of the bookset.
REFERENCE - INTERNAL: Identifies an additional source of
information within the bookset.
CAUTION
Indicates a situation which, if not avoided, may result in equipment
or work (data) on the system being damaged or lost, or may result in
the inability to properly operate the process.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be used
to alert against unsafe practices.
CAUTION symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.
WARNING: Indicates a potentially hazardous situation, which, if not
avoided, could result in serious injury or death.
WARNING symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.

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Symbol Definitions
Symbol
Definition
WARNING, Risk of electrical shock: Potential shock hazard where
HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or
60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which
equipment may be sensitive. Observe precautions for handling
electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the
protective earth (green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as
noise immunity improvement. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance
with national local electrical code requirements.
Earth Ground: Functional earth connection. NOTE: This
connection shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.
Chassis Ground: Identifies a connection to the chassis or frame of
the equipment shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.

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Contents
1. C300 CONTROLLER PURPOSE............................................19
1.1 C300 Controller Features......................................................................19
1.1 Getting started ................................................................................................... 20
What task do you want to perform?.......................................................................................... 20
2. C300 CONTROLLER PLANNING AND DESIGN ..................23
2.1 Review Experion LX system capabilities............................................... 23
2.2 Control Hardware Planning Guide ....................................................... 24
2.3 Series 8 control hardware........................................................................ 24
Series C form factor................................................................................................................... 24
2.4 C300 Controller......................................................................................26
C300 Controller execution environments.................................................................................. 27
I/O modules supported by the C300 Controller......................................................................... 28
2.5 Identify C300 Controller components .................................................... 28
2.6 Control network considerations ............................................................. 29
C300 Peer communication with Experion LX nodes................................................................. 29
3. C300 CONTROLLER INSTALLATION AND UPGRADES...........31
3.1 Pre-installation considerations............................................................... 31
Installation declarations............................................................................................................. 31
Series 8 control hardware installation requirements................................................................. 32
3.2 C300 Controller installation.................................................................. 32
C300 Controller assembly......................................................................................................... 32
C300 Secondary Controller Installation .................................................................................... 37
3.4 Series 8 I/O modules installation............................................................ 41
3.5 Series 8 FIM Installation ........................................................................... 41
3.6 Upgrading C300 Controller Firmware..................................................... 41
C300 Controller behavior during firmware upgrade and timeout............................................. 41

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4. C300 CONTROLLER CONFIGURATION..............................43
4.1 Configuration overview............................................................................ 44
Configuration Studio ............................................................................................................ 44
Define and add assets in your enterprise model.......................................................................44
FTE system configuration..........................................................................................................44
Specifying a Time Server................................................................................................................ 45
C300 Controller Device Index....................................................................................................45
4.2 Create C300 Controller and CEE function blocks ............................... 46
4.3 Configure CEEC300 block........................................................................53
4.4 Configure a Secondary C300 Controller block .....................................58
4.5 Convert a non-redundant C300 Controller to a redundant controller....... 60
4.6 Convert a redundant C300 Controller to a non-redundant controller....... 63
4.7 Configure IOLINK function blocks.......................................................64
4.8 Import/export C300 Controller configuration ....................................... 67
4.9 Reset Device Index and IP address of a controller...................................... 67
4.10 Create a Control Module....................................................................69
4.11 Assign Control Modules and IOMs to a CEEC300 block......................... 72
4.12 Copy Control Modules..........................................................................78
4.13 Assign I/O Modules to C300 IOLINK blocks.......................................80
4.14 Add an I/O Channel to a Control Module.........................................84
5. C300 CONFIGURATION FORM REFERENCE ...........................87
5.1 C300 Controller Block...............................................................................87
Main tab............................................................................................................................... 87
Redundancy tab................................................................................................................... 91
System Time tab........................................................................................................................95
Statistics tab........................................................................................................................ 96
Peer Connections tab .......................................................................................................... 98
Hardware Information tab..................................................................................................... 99
FTE tab.....................................................................................................................................100
UTP/TCP tab ......................................................................................................................104
IP/ICMP tab........................................................................................................................106
Soft Failures tab..................................................................................................................110
Server History tab...............................................................................................................112

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Server Displays tab.............................................................................................................114
Control Confirmation tab..........................................................................................................116
Identification tab..................................................................................................................116
5.2 Secondary C300 Block........................................................................118
Main Tab.................................................................................................................................. 118
Redundancy Tab..................................................................................................................... 118
5.3 CEEC300 Function Block.......................................................................119
Main Tab.................................................................................................................................. 119
Peer Configuration tab........................................................................................................122
Statistics tab.......................................................................................................................123
CPU Loading Tab.................................................................................................................... 128
CPU Overruns tab................................................................................................................... 129
Memory tab ........................................................................................................................130
Peer Communications tab....................................................................................................... 132
Exchange Communications tab...........................................................................................133
Display Communications tab...............................................................................................134
Block Types Info tab...........................................................................................................135
CAB Types Info tab.............................................................................................................136
Custom Types Info tab........................................................................................................137
Server History tab...............................................................................................................138
Server Displays tab.............................................................................................................138
Control Confirmation tab.......................................................................................................... 138
Identification tab..................................................................................................................138
5.4 IOLINK Block............................................................................................ 139
Main Tab.................................................................................................................................. 139
Memory Stats tab................................................................................................................141
Statistics tab.......................................................................................................................143
I/O Link Status tab................................................................................................................... 150
I/O Status Summary tab......................................................................................................153
IOTA Summary tabs ...........................................................................................................155
Server History tab...............................................................................................................156
Server Displays tab.............................................................................................................157
Control Confirmation tab.......................................................................................................... 157
Identification tab..................................................................................................................157
6. LOAD C300 CONTROLLER CONFIGURATION.................159
6.1 About load operations ........................................................................159
Loaded versus project database versions.............................................................................. 159
Load initiation and load dialog box......................................................................................160
Load action with compare parameters function...................................................................161
Load options for server history and server displays configuration......................................... 161
6.2 Initial load order guidelines...................................................................162
Component deletion considerations........................................................................................ 162

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6.3 Load components from Project.......................................................... 163
Loading C300 Controller.......................................................................................................... 163
Loading IOLINK..................................................................................................................165
Loading CEEC300................................................................................................................... 167
Loading IOMs and CMs........................................................................................................... 169
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6.4 Load With Contents command............................................................. 170
6.5 Reloading components from project................................................... 170
6.6 Upload to the Monitoring database....................................................172
7. C300 CONTROLLER OPERATION........................................... 173
7.1 C300 Controller start up......................................................................174
C300 Controller states in boot mode...................................................................................176
C300 Controller states in application mode.........................................................................177
7.2 C300 faceplate indicators/displays...................................................... 179
Power and Status LEDs...........................................................................................................180
Faceplate display information..............................................................................................181
FTE activity LEDs.....................................................................................................................183
7.3 C300 faceplate display indications...................................................... 184
Controller display during normal operation..............................................................................184
Controller display in BOOT mode........................................................................................185
7.4 Control Builder block icon descriptions............................................186
7.5 Activate C300 Controller's CEE..........................................................190
Initial activation order guidelines..............................................................................................190
Activating the CEE...................................................................................................................190
Setting the CEE inactive..........................................................................................................191
CEE Icon states in the Monitoring tab.................................................................................192
7.6 Initiating C300 Controller Shutdown ................................................... 193
7.7 Initiating Synchronization command................................................... 194
Prerequisites ............................................................................................................................194
Commanding synchronization .................................................................................................194
7.8 Disable Synchronization command..................................................... 195
Prerequisites ............................................................................................................................195
7.9 Initiating Become Primary command.................................................. 196
Prerequisites ............................................................................................................................196
Commanding Become Primary................................................................................................196
7.10 Initiating Switchover command........................................................ 197

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Prerequisites ............................................................................................................................197
Commanding a switchover.......................................................................................................197
7.11 Using Station displays........................................................................198
C300 Controller Point Detail displays......................................................................................198
System Status Display.............................................................................................................198
Event and Alarm summary displays........................................................................................198
Controller Detail displays.........................................................................................................198
FTE Status display .................................................................................................................. 198
7.12 Viewing controller operation and status in Control Builder.................199
7.13 C300 operating behaviors..................................................................201
Time management in the C300 Controller.............................................................................. 201
HardwareWatchdog Timer ..................................................................................................... 202
Critical Task Monitor................................................................................................................ 202
7.14 C300 Controller processing overload behavior............................. 203
Causes of controller overloading............................................................................................. 204
How to avoid controller overloading........................................................................................ 204
Recovery from an overload..................................................................................................... 205
8. C300 REDUNDANCY OPERATION ....................................207
8.1 Description...........................................................................................207
8.2 Redundancy configuration restrictions.............................................208
C300 Controller Device Index.................................................................................................. 208
IOLINK interface considerations.............................................................................................. 208
8.3 Partner (controller) compatibility..........................................................208
Redundancy compatibility parameter - RDNCMPT................................................................ 209
8.4 Synchronization states...........................................................................210
Standby state........................................................................................................................... 211
8.5 Redundancy parameters........................................................................212
Enable Synchronization - ENBLSYNCCMD ........................................................................... 213
Disable Synchronization - DSBLSYNCCMD........................................................................... 213
Enable Standby - ENBLSTBYCMD......................................................................................... 213
Auto-Synchronization State - RDNAUTOSYNC..................................................................... 213
Inhibit Sync Reason - RDNINHIBITSYNC.............................................................................. 214
Initial Sync Progress - RDNSYNCPROG................................................................................ 215
Maximum Initial Synchronization Time - RDNISTIMEMAX.................................................... 215
Last Synchronization Time - SYNCTIMEBEG........................................................................ 216
Last Lost of Sync Time - SYNCTIMEEND.............................................................................. 216
Redundancy Traffic ................................................................................................................. 216
Redundancy Delay.................................................................................................................. 216
Conditions that result in loss of sync....................................................................................... 216
Conditions that do not result in loss of sync.........................................................................217

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8.6 Switchover ...........................................................................................217
Initiate Switchover - SWITCHCMD ......................................................................................... 217
Max Switchover Time - RDNSOTIMEMAX............................................................................. 217
Conditions that result in switchover......................................................................................... 218
Conditions that do not result in a switchover .......................................................................... 218
Become Primary command - BECMPRICMD......................................................................... 219
8.7 Redundancy history................................................................................219
8.8 C300 Redundancy-related notifications............................................220
Redundancy Link Status - RDNLINKFAILED..........................................................................223
8.9 Controller redundancy specifications...............................................223
9. C300 CONTROLLER MAINTENANCE...................................... 225
9.1 Periodic Checks.......................................................................................225
9.2 Recommended Spare Parts................................................................225
9.3 C300 Controller module and IOTA replacement...............................226
10. C300 CONTROLLER TROUBLESHOOTING............................ 231
10.1 Overview................................................................................................231
10.2 What to do when faults occur.........................................................232
10.3 Initial checks.........................................................................................232
Checking Control Builder error code reference.......................................................................232
Checking faceplate display and LEDs.....................................................................................232
Using CTools to capture diagnostic data.................................................................................233
Viewing flash log......................................................................................................................234
Viewing release information log...........................................................................................234
Checking server point build log...........................................................................................234
Checking server point build error log...................................................................................234
Checking error log....................................................................................................................234
10.4 Fixing common problems ...............................................................235
Loss of power...........................................................................................................................235
Power-On Self Test (POST) does not complete.....................................................................235
Controller display shows -bp- or -ts.....................................................................................236
Controller display shows -SF- alternating with OK/BKUP.......................................................236
One or both FTE LEDs are RED.............................................................................................237
FTE receive fault diagnostic.....................................................................................................237
Controller does not synchronize with backup..........................................................................238
Fatal ECC error..............................................................................................................................239
Display shows FAIL.................................................................................................................240
Isolated (lonely) Node..............................................................................................................240

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Duplicate Device Index setting............................................................................................241
Device Index value is zero upon power up..........................................................................242
10.5 C300 Controller soft failures............................................................. 243
10.6 IOLINK block soft failures.................................................................. 248
10.7 Additional status and fault messages............................................. 251
Redundancy-related notifications............................................................................................ 251
10.8 Online diagnostics ..............................................................................251
10.9 Fault classifications......................................................................... 252
Hard/Severe Failures............................................................................................................... 253
Soft Failures............................................................................................................................. 254
Installation-Startup Failures..................................................................................................... 255
HardwareWatchdog Timer Expired........................................................................................ 255
Communications Failure.......................................................................................................... 256
10.10 Communication and system time faults during startup .......................256
Non-redundant C300 Controller with no Memory Retention.................................................. 257
Non-redundant C300 Controller with Memory Retention........................................................ 258
Redundant Primary C300 Controller with no Memory Retention........................................... 261
Redundant Primary C300 Controller with Memory Retention................................................ 262
Secondary C300 Controller with no Memory Retention......................................................... 264
Secondary C300 Controller with Memory Retention .............................................................. 265
10.11 Gathering information for reporting problems to Honeywell................ 268
10.12 Getting further assistance.................................................................. 270
Other troubleshooting sources................................................................................................ 270
Guidelines for requesting support........................................................................................... 270

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Tables
Table 1 Series 8 Hardware components .......................................................................28
Table 2 C300 Controller IOTA Board Connector Summary............................................ 33
Table 3 Initial Load Order Guidelines............................................................................. 162
Table 4 C300 Controller Startup and Power On Self Test routine...............................174
Table 5 Controller in Boot mode...................................................................................177
Table 6 C300 Controller in Application mode..............................................................177
Table 7 C300 Controller LED indications.....................................................................180
Table 8 C300 Controller faceplate display indications.................................................181
Table 9 FTE Activity LED Indications............................................................................. 183
Table 10 Display indications when controller is in application mode ...........................184
Table 11 Display indications when controller is in boot mode......................................185
Table 12 C300 Controller icon indications in Control Builder.......................................186
Table 13 Redundancy-Related Notifications.................................................................. 220
Table 14 C300 Controller Soft Failures.......................................................................... 245
Table 15 IOLINK Block Soft Failures...........................................................................248
Table 16 C300 Fault Classifications and Possible Causes........................................... 252

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Figures
Figure 1 Series C form factor example.............................................................................25
Figure 2 Redundant C300 Controller block in the Project tree........................................ 27
Figure 3 C300 Controller IOTA Board Features............................................................33
Figure 4 Sample Load Dialog..........................................................................................161
Figure 5 C300 Controller Startup and Boot Mode indications........................................176
Figure 6 C300 Controller faceplate features ...............................................................179
Figure 7 Control Builder Monitoring tab.......................................................................199
Figure 8 C300 Controller configuration form ...............................................................200
Figure 9 C300 Controller synchronization states...........................................................211
Figure 10 C300 Controller Block Redundancy tab.......................................................212
Figure 11 Soft Failures tab in Control Builder................................................................244

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1. C300 Controller Purpose
This chapter provides the tasks that are related to using the C300 Controller with the
Experion LX system.
The following table provides the sections covered in this chapter. Click the topic to view
it.
1.1 C300 Controller Features
The following table provides the design features and operational improvements of C300
Controller.
Controller Feature
Description
Form Factor
A single control module that plugs into an Input Output
Terminal Assembly (IOTA). Control module functions include
a Control processor, two I/O Link interfaces, Redundancy
functions, and FTE interfaces.
Memory (RAM)
16MB User Memory.
Redundancy
Controller redundancy function is built in. A second C300
Controller and redundancy cable is all that is required for
redundant controller operation.
I/O Link Interface
Two I/O Link interfaces are built in to the controller. Each I/O
Link can connect with Series 8 I/O modules.
Communications
Interface to supervisory
network
Ethernet interface is built into the controller and supports both
Ethernet and redundant FTE communications.
Peer-to-Peer
Connections
Ethernet interface is built into the controller to support both
Ethernet and redundant FTE communications.
Function Blocks
The standard Experion LX function block types for control
strategy execution are used.
For more information refer to Series 8 Control Hardware.
Engineering Tools
The same engineering tools utilities and applications for
Topic
Getting started task list

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1. C300 Controller Purpose
1.1. Getting started
Controller Feature
Description
maintenance tasks are used. The CTools engineering utility is
used to upgrade C300 firmware and extract files containing
diagnostic data when troubleshooting problems.
1.1 Getting started
The following table lists some of the tasks covered in this document that are related to
implementing a C300 Controller in your Experion LX R500 system.
What task do you want to perform?
If You Want to . . .
Then, see this Topic . . .
Plan and design a C300 Controller installation
C300 Controller Planning and Design
Know more about C300 hardware
Series 8 Control Hardware
Identify C300 Controller components
Install and wire C300 Controller hardware
C300 Controller installation
Upgrade Controller firmware
Upgrading C300 Controller firmware
Create C300 Controller and CEE function
blocks
C300 Controller Configuration
Configure CEE function blocks
Configure CEEC300 block
Configure IOLINK function blocks
Configure IOLINK function blocks
Configure a Secondary C300 Controller
Configure a Secondary C300 Controller block
Convert a Non-redundant C300 Controller to a
redundant controller
Convert a non-redundant C300 Controller to a
redundant controller
Convert a redundant C300 Controller to a Non-
redundant controller
Convert a redundant C300 Controller to a Non-
redundant controller
Reset Controller Device Index
Reset Device Index and IP address of a
controller
View configuration parameter descriptions
C300 Configuration Form Reference
Load function blocks to C300 components
Load C300 Controller Configuration
Reload components from Project
Reloading components from Project