Honeywell LMB HYPER 120-03 Setup guide

COMPONENT MAINTENANCE MANUAL
COMPONENT MAINTENANCE MANUAL
WITH
ILLUSTRATED PARTS LIST
FAN HYPER 120-03
Part Number
00001059 Amdt B
00001059 Amdt C
LMB-Honeywell Aerospace
(F0649)
36, Avenue Marie & Pierre Curie
19360 MALEMORT - FRANCE
Phone: [phone]
Fax: [phone]
Initial Issue: Dec 15/06 21-22-91 TP1
Revision No. 0
Dec 15/06
The document reference is online, please check the correspondence between the online documentation and the printed version.

COMPONENT MAINTENANCE MANUAL
(Document Reference DP CMM 078 PF 0005 )
Copyright ©2006 L.M.B SA
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of L.M.B SA.
Unless L.M.B SA (the company) has accepted a contractual obligation in respect of the information and
data contained herein, such information and data is provided without responsibility and the company
disclaim all liability arising from its use.
Initial Issue: Dec 15/06 21-22-91 TP2
Revision No. 0
Dec 15/06
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COMPONENT MAINTENANCE MANUAL
00001059
LMB-Honeywell Aerospace
(F0649)
36, Avenue Marie & Pierre Curie
19360 MALEMORT - FRANCE
Phone: [phone]
Fax: [phone]
TRANSMITTAL LETTER
The basic issue, dated Dec 15/06 is attached. It gives a description of and the instructions for all components
held by each operator.
FILING INSTRUCTIONS:
– affected pages are given in a “LIST OF EFFECTIVE PAGES” ,
– make sure that the manual agrees with the LIST OF EFFECTIVE PAGES,
– do not file the TRANSMITTAL LETTER together with the manual.
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COMPONENT MAINTENANCE MANUAL
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HIGHLIGHTS
Revision No.0 - Dec 15/06
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
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COMPONENT MAINTENANCE MANUAL
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RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
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COMPONENT MAINTENANCE MANUAL
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RECORD OF TEMPORARY REVISIONS
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
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COMPONENT MAINTENANCE MANUAL
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SERVICE BULLETIN
SERVICE BULLETIN INCORPORATION INTO CMM TITLE
Number Rev Date Rev
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COMPONENT MAINTENANCE MANUAL
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LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE 1 Dec 15/06
2 Dec 15/06
RECORD OF REVISIONS 1 Dec 15/06
2 Blank Dec 15/06
RECORD OF TEMPORARY REVISIONS
1 Dec 15/06
2 Blank Dec 15/06
SERVICE BULLETIN LIST 1 Dec 15/06
2 Blank Dec 15/06
LIST OF EFFECTIVE PAGES
1 Dec 15/06
2 Dec 15/06
3 Dec 15/06
4 Dec 15/06
TABLE OF CONTENTS 1 Dec 15/06
2 Dec 15/06
3 Dec 15/06
4 Dec 15/06
LIST OF ILLUSTRATIONS 1 Dec 15/06
2 Blank Dec 15/06
INTRODUCTION 1 Dec 15/06
2 Dec 15/06
3 Dec 15/06
4 Dec 15/06
5 Dec 15/06
6 Dec 15/06
7 Dec 15/06
8 Dec 15/06
9 Dec 15/06
10 Dec 15/06
DESCRIPTION AND OPERATION
1 Dec 15/06
2 Dec 15/06
3 Dec 15/06
4Dec15/06
5Dec15/06
6Dec15/06
7Dec15/06
8Dec15/06
TESTING AND FAULT ISOLATION
1001 Dec 15/06
1002 Dec 15/06
1003 Dec 15/06
1004 Dec 15/06
1005 Dec 15/06
1006 Dec 15/06
1007 Dec 15/06
1008 Dec 15/06
1009 Dec 15/06
1010 Dec 15/06
1011 Dec 15/06
1012 Blank Dec 15/06
1013 Dec 15/06
1014 Dec 15/06
1015 Dec 15/06
1016 Dec 15/06
1017 Dec 15/06
1018 Dec 15/06
1019 Dec 15/06
1020 Dec 15/06
SCHEMATIC AND WIRING DIAGRAMS
2001 Dec 15/06
2002 Dec 15/06
DISASSEMBLY 3001 Dec 15/06
3002 Dec 15/06
3003 Dec 15/06
3004 Dec 15/06
3005 Dec 15/06
3006 Dec 15/06
CLEANING 4001 Dec 15/06
4002 Dec 15/06
4003 Dec 15/06
4004 Dec 15/06
4005 Dec 15/06
4006 Dec 15/06
4007 Dec 15/06
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COMPONENT MAINTENANCE MANUAL
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LIST OF EFFECTIVE PAGES (Continued)
SUBJECT PAGE DATE SUBJECT PAGE DATE
4008 Dec 15/06
4009 Dec 15/06
4010 Dec 15/06
4011 Dec 15/06
4012 Blank Dec 15/06
INSPECTION/CHECK 5001 Dec 15/06
5002 Dec 15/06
5003 Dec 15/06
5004 Dec 15/06
5005 Dec 15/06
5006 Blank Dec 15/06
ASSEMBLY 7001 Dec 15/06
7002 Dec 15/06
7003 Dec 15/06
7004 Dec 15/06
7005 Dec 15/06
7006 Dec 15/06
7007 Dec 15/06
7008 Dec 15/06
7009 Dec 15/06
7010 Dec 15/06
7011 Dec 15/06
7012 Dec 15/06
7013 Dec 15/06
7014 Dec 15/06
7015 Dec 15/06
7016 Dec 15/06
7017 Dec 15/06
7018 Dec 15/06
7019 Dec 15/06
7020 Dec 15/06
FITS AND CLEARANCES
8001 Dec 15/06
8002 Dec 15/06
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
CONSUMABLES 9001 Dec 15/06
9002 Dec 15/06
9003 Dec 15/06
9004 Dec 15/06
9005 Dec 15/06
9006 Blank Dec 15/06
STORAGE (INCLUDING TRANSPORTATION)
15001 Dec 15/06
15002 Dec 15/06
APPENDIX A A-1 Dec 15/06
A-2 Dec 15/06
A-3 Dec 15/06
A-4 Blank Dec 15/06
APPENDIX B B-1 Dec 15/06
B-2 Blank Dec 15/06
ILLUSTRATED PARTS LIST
10001 Dec 15/06
10002 Blank Dec 15/06
INTRO IPL 10003 Dec 15/06
10004 Dec 15/06
10005 Dec 15/06
10006 Dec 15/06
10007 Dec 15/06
10008 Dec 15/06
ALPHA/NUMERIC INDEX
10009 Dec 15/06
10010 Dec 15/06
10011 Dec 15/06
10012 Dec 15/06
10013 Dec 15/06
10014 Dec 15/06
10015 Dec 15/06
10016 Blank Dec 15/06
OPTIONAL VENDOR INDEX
10017 Dec 15/06
10018 Dec 15/06
DETAILED PARTS LIST
10019 Dec 15/06
10020 Dec 15/06
10021 Dec 15/06
10022 Dec 15/06
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COMPONENT MAINTENANCE MANUAL
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LIST OF EFFECTIVE PAGES (Continued)
SUBJECT PAGE DATE SUBJECT PAGE DATE
10023 Dec 15/06
10024 Dec 15/06
10025 Dec 15/06
10026 Dec 15/06
10027 Dec 15/06
10028 Blank Dec 15/06
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COMPONENT MAINTENANCE MANUAL
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TABLE OF CONTENTS PAGE
INTRODUCTION .............................................................................................................................. INTRO 1
1. Introduction ............................................................................................................................... INTRO 1
A. General .............................................................................................................................. INTRO 1
B. How to Use the Manual ...................................................................................................... INTRO 1
C. Related Publications .......................................................................................................... INTRO 1
D. CMM Page Blocks ............................................................................................................. INTRO 2
E. Measurements ................................................................................................................... INTRO 5
F. Units of Measure ................................................................................................................ INTRO 6
G. Measurement Conversion Table ........................................................................................ INTRO 7
H. Temperature Conversion Table .......................................................................................... INTRO 9
I. Abbreviations ..................................................................................................................... INTRO 9
J. Geometric Tolerances Symbols ......................................................................................... INTRO
10
K. Verifications ........................................................................................................................ INTRO
10
DESCRIPTION AND OPERATION .................................................................................................. 1
1. Description ................................................................................................................................ 1
A. General Description ........................................................................................................... 1
B. Characteristics ................................................................................................................... 1
C. Detailed Description .......................................................................................................... 4
2. Operation .................................................................................................................................. 8
A. General Operation ............................................................................................................. 8
B. Detailed Operation .............................................................................................................8
TESTING AND FAULT ISOLATION ................................................................................................. 1001
1. Testing Procedure ..................................................................................................................... 1001
A. Reason for the Job ............................................................................................................. 1001
B. Job Set-up Information ....................................................................................................... 1001
C. Job Set-up .......................................................................................................................... 1002
D. Procedure .......................................................................................................................... 1002
E. Close-up ............................................................................................................................. 1006
2. Fault Isolation ............................................................................................................................ 1013
A. Reason for the Job ............................................................................................................. 1013
B. Job Set-up Information ....................................................................................................... 1013
C. Job Set-up .......................................................................................................................... 1014
D. Fault Isolation Procedure ................................................................................................... 1015
E. Close-up ............................................................................................................................. 1020
SCHEMATIC AND WIRING DIAGRAMS ......................................................................................... 2001
1. Electrical block diagram ............................................................................................................ 2001
A. Reason for the Job ............................................................................................................. 2001
B. Job Set-up Information ....................................................................................................... 2001
C. Job Set-up .......................................................................................................................... 2001
D. Procedure .......................................................................................................................... 2001
E. Close-up ............................................................................................................................. 2001
DISASSEMBLY ................................................................................................................................ 3001
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COMPONENT MAINTENANCE MANUAL
00001059
TABLE OF CONTENTS (Continued) PAGE
1. Disassembly of the Fan Hyper 120-03 ...................................................................................... 3001
A. Reason for the Job ............................................................................................................. 3001
B. Job Set-up Information ....................................................................................................... 3001
C. Job Set-up .......................................................................................................................... 3001
D. Procedure .......................................................................................................................... 3001
E. Close-up ............................................................................................................................. 3006
CLEANING ....................................................................................................................................... 4001
1. External Cleaning of a Unit .......................................................................................................4001
A. Reason for the Job ............................................................................................................. 4001
B. Job Set-up Information ....................................................................................................... 4001
C. Job Set-up .......................................................................................................................... 4001
D. Procedure .......................................................................................................................... 4001
E. Close-up ............................................................................................................................. 4001
2. Cleaning of a Sub-Assembly ..................................................................................................... 4002
A. Reason for the Job ............................................................................................................. 4002
B. Job Set-up Information ....................................................................................................... 4002
C. Job Set-up .......................................................................................................................... 4002
D. Procedure .......................................................................................................................... 4002
E. Close-up ............................................................................................................................. 4002
3. Cleaning of Component Parts ................................................................................................... 4003
A. Reason for the Job ............................................................................................................. 4003
B. Job Set-up Information ....................................................................................................... 4003
C. Job Set-up .......................................................................................................................... 4003
D. Procedure .......................................................................................................................... 4003
E. Close-up ............................................................................................................................. 4003
4. Cleaning Method ...................................................................................................................... 4004
A. Cleaning Method Table ...................................................................................................... 4004
5. Procedure 1: Heavy Alkaline Cleaning ..................................................................................... 4005
A. Reason for the Job ............................................................................................................. 4005
B. Job Set-up Information ....................................................................................................... 4005
C. Job Set-up .......................................................................................................................... 4005
D. Procedure .......................................................................................................................... 4005
E. Close-up ............................................................................................................................. 4006
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Method .......................... 4007
A. Reason for the Job ............................................................................................................. 4007
B. Job Set-up Information ....................................................................................................... 4007
C. Job Set-up .......................................................................................................................... 4007
D. Procedure .......................................................................................................................... 4008
E. Close-up ............................................................................................................................. 4008
7. Procedure 3: Light Alkaline Cleaning ........................................................................................ 4009
A. Reason for the Job ............................................................................................................. 4009
B. Job Set-up Information ....................................................................................................... 4009
C. Job Set-up .......................................................................................................................... 4009
D. Procedure .......................................................................................................................... 4009
E. Close-up ............................................................................................................................. 4010
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COMPONENT MAINTENANCE MANUAL
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TABLE OF CONTENTS (Continued) PAGE
8. Procedure 4: Cleaning of Parts with Alcohol-Based Cleaning Agent ........................................ 4011
A. Reason for the Job ............................................................................................................. 4011
B. Job Set-up Information ....................................................................................................... 4011
C. Job Set-up .......................................................................................................................... 4011
D. Procedure .......................................................................................................................... 4011
E. Close-up ............................................................................................................................. 4011
INSPECTION/CHECK ...................................................................................................................... 5001
1. Checking Procedure .................................................................................................................. 5001
A. Reason for the Job ............................................................................................................. 5001
B. Job Set-up Information ....................................................................................................... 5001
C. Job Set-up .......................................................................................................................... 5001
D. Procedure .......................................................................................................................... 5001
E. Close-up ............................................................................................................................. 5002
REPAIR ........................................................................................................................... NOT APPLICABLE
ASSEMBLY ...................................................................................................................................... 7001
1. Assembly of the Fan Hyper 120-03 ........................................................................................... 7001
A. Reason for the Job ............................................................................................................. 7001
B. Job Set-up Information ....................................................................................................... 7001
C. Job Set-up .......................................................................................................................... 7002
D. Procedure .......................................................................................................................... 7002
E. Close-up ............................................................................................................................. 7020
FITS AND CLEARANCES ................................................................................................................ 8001
1. Fits and Clearances ................................................................................................................. 8001
A. Assembly of the bearings (01-590) on the rotor (01-630) .................................................. 8001
B. Assembly of the bearings (01-590) in the bores of the equipped housing (01-640) and of
the outer rear flange (01-560) ............................................................................................ 8001
2. Tightening Torques .................................................................................................................... 8002
A. Table of Tightening Torques ............................................................................................... 8002
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001
1. Special Tool, Fixtures and Equipment ....................................................................................... 9001
A. Special Tool Table .............................................................................................................. 9001
2. Consumable Materials .............................................................................................................. 9004
A. Consumable Materials Table .............................................................................................. 9004
SPECIAL PROCEDURES ............................................................................................... NOT APPLICABLE
REMOVAL ....................................................................................................................... NOT APPLICABLE
INSTALLATION ............................................................................................................... NOT APPLICABLE
SERVICING ..................................................................................................................... NOT APPLICABLE
STORAGE (INCLUDING TRANSPORTATION) ............................................................................... 15001
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COMPONENT MAINTENANCE MANUAL
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TABLE OF CONTENTS (Continued) PAGE
1. Storage ...................................................................................................................................... 15001
A. Reason for the Job ............................................................................................................. 15001
B. Job Set-up Information ....................................................................................................... 15001
C. Job Set-up .......................................................................................................................... 15001
D. Procedure .......................................................................................................................... 15001
E. Close-up ............................................................................................................................. 15002
APPENDIX A .................................................................................................................................... A-1
1. Acceptance Test Repair Data Sheet (ATRDS) .......................................................................... A-1
A. Test Procedure ................................................................................................................... A-1
APPENDIX B .................................................................................................................................... B-1
1. Approved Repairers .................................................................................................................. B-1
A. List of Approved Repairers ................................................................................................ B-1
REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES) ...................... NOT APPLICABLE
ILLUSTRATED PARTS LIST ............................................................................................................ 10001
1. Introduction ............................................................................................................................... 10003
A. General .............................................................................................................................. 10003
B. How to Use the Illustrated Parts List .................................................................................. 10003
C. Vendors List (VL) ............................................................................................................... 10003
D. Numerical Index (NI) .......................................................................................................... 10003
E. Detailed Parts List (DPL) ................................................................................................... 10004
F. Updating ............................................................................................................................. 10006
VENDORS LIST ........................................................................................................................ 10008
Alpha/Numeric Index ................................................................................................................. 10009
Optional Vendor Index ............................................................................................................... 10017
Detailed Parts List ..................................................................................................................... 10019
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