Honeywell HPM Assembly instructions

TotalPlant Solution (TPS) System
HPM
High-Performance Process Manager
Service
HP13
R688
December 2020
Release R688

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Honeywell December 2020
Notices and Trademarks
Copyright 2017 by Honeywell International Sárl.
Release R688 December 2020
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may
be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell Process Solutions
1860 W. Rose Garden Lane
Phoenix, AZ 85027 USA
1-800 822-7673

R688 HPM High-Performance Process Manager Service iii
December 2020 Honeywell
About This Document
This document provides instructions for servicing the High-Performance Process Manager (HPM). The
instructions consist of fault isolation and removal/replacement procedures at the Optimum Replaceable Unit
(ORU) parts level.
ATTENTION
With TPN R684, Enhanced Universal Control Network (EUCN) is introduced.
In EUCN, the traditional coaxial cable system is no longer utilized and is
replaced with a Fault Tolerant Ethernet (FTE) based communication network.
Throughout the document, unless specifically mentioned, the terms HPM,
NIM, and UCN are interchangeably used with the terms EHPM, ENIM, and
EUCN respectively.
ATTENTION
With TPN R686, the Enhanced Network Bridge (ENB) is introduced. The
ENB is a variant of the NIM that allows communication between the LCN and
both UCN and EUCN networks. It can communicate over coaxial-based UCN
and FTE-based EUCN communication networks and provides a gateway
function between the UCN and the EUCN. The ENB also facilitates on-
process migration from HPM to EHPM (assuming you have redundant
HPMs).
ATTENTION
Beginning with TPN R686, Fieldbus support is withdrawn.
Release Information
Document Name
Document ID
Release
Number
Publication
Date
High-Performance Process Manager Service -
HP13
HP13
R688
December
2020
Document Category
Troubleshooting and Maintenance

References
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Honeywell December 2020
References
The following list identifies all documents that may be sources of reference for material discussed in this
publication.
Document Title
HPM Specification and Technical Data
HP03-600
HPM Planning
HP02-600
HPM Installation
HP20-600
HPM Checkout
HP20-510
PM I/O Installation (PM/APM/HPM)
PM20-620

Support and Other Contacts
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December 2020 Honeywell
Support and Other Contacts
For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To find your local
CCC visit the website, https://www.honeywellprocess.com/en-US/contact-us/customer-support-
contacts/Pages/default.aspx.

Symbol Definitions
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Honeywell December 2020
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol
Definition
ATTENTION: Identifies information that requires special
consideration.
TIP: Identifies advice or hints for the user, often in terms of
performing a task.
REFERENCE -EXTERNAL: Identifies an additional source of
information outside of the bookset.
REFERENCE - INTERNAL: Identifies an additional source of
information within the bookset.
CAUTION
Indicates a situation which, if not avoided, may result in equipment
or work (data) on the system being damaged or lost, or may result in
the inability to properly operate the process.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be used
to alert against unsafe practices.
CAUTION symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.
WARNING: Indicates a potentially hazardous situation, which, if not
avoided, could result in serious injury or death.
WARNING symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.
WARNING, Risk of electrical shock: Potential shock hazard where
HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or
60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which
equipment may be sensitive. Observe precautions for handling
electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the
protective earth (green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as
noise immunity improvement. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance
with national local electrical code requirements.

Symbol Definitions
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December 2020 Honeywell
Symbol
Definition
Earth Ground:Functional earth connection. NOTE: This
connection shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.
Chassis Ground: Identifies a connection to the chassis or frame of
the equipment shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.

Symbol Definitions
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Contents
1. INTRODUCTION............................................................................................... 29
1.1 Overview .................................................................................................................................. 29
Introduction.......................................................................................................................................................29
1.2 Purpose of this Manual........................................................................................................... 29
Service philosophy ...........................................................................................................................................29
2. EQUIPMENT DESCRIPTION............................................................................ 31
2.1 Overview .................................................................................................................................. 31
Introduction.......................................................................................................................................................31
Component part numbers.................................................................................................................................31
2.2 Power System Controls.......................................................................................................... 31
Power Supply Module Control..........................................................................................................................31
HPMM/IOP Card Power Interrupt Switches......................................................................................................31
2.3 HPM Subsystem Overview..................................................................................................... 32
Major assemblies .............................................................................................................................................32
Card file types ..................................................................................................................................................32
Card file designations.......................................................................................................................................33
Nonredundant 15-Slot HPMM card file.............................................................................................................33
Redundant 15-Slot HPMM card files ................................................................................................................33
Nonredundant 7-Slot HPMM card file...............................................................................................................33
Redundant 7-Slot HPMM card files..................................................................................................................33
Nonredundant HPMM cabinet layout................................................................................................................34
2.4 HPMM and IOP Card Files ...................................................................................................... 35
Introduction.......................................................................................................................................................35
HPMM and IOP card file differences ................................................................................................................35
Non-CE Compliant card file models..................................................................................................................35
CE Compliant card file models .........................................................................................................................35
Conversion kit...................................................................................................................................................35
2.5 HPMM Card Files..................................................................................................................... 35
Introduction.......................................................................................................................................................35
HPMM card file configurations..........................................................................................................................36
15-Slot HPMM card file.....................................................................................................................................37
HPMM functionality...........................................................................................................................................38
HPMM card/module types................................................................................................................................38
Card/module illustrations..................................................................................................................................38
Power indicators...............................................................................................................................................39
Status indicators...............................................................................................................................................39
Diagnostic display ............................................................................................................................................39
Diagnostic display analysis example................................................................................................................40
Detailed Diagnostic display switch ...................................................................................................................40
Debug connector..............................................................................................................................................40
HPMM +5 volt power margins ..........................................................................................................................41
HPM UCN Interface module illustration............................................................................................................41
High-Performance Comm/Control card ............................................................................................................42
High-Performance I/O Link card.......................................................................................................................43
2.6 EHPM Card Files...................................................................................................................... 44
Introduction.......................................................................................................................................................44
EHPM card file configurations..........................................................................................................................44
15-Slot EHPM card file.....................................................................................................................................45
EHPM functionality...........................................................................................................................................46

Contents
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EHPM card/module types................................................................................................................................. 46
Card/module illustrations.................................................................................................................................. 47
Power indicators............................................................................................................................................... 47
Status indicators............................................................................................................................................... 47
Diagnostic display............................................................................................................................................ 47
Diagnostic display analysis example................................................................................................................ 48
Detailed Diagnostic display switch ................................................................................................................... 48
Debug connector.............................................................................................................................................. 48
EHPM +5 volt power margins........................................................................................................................... 49
EHPM FTE Interface module ........................................................................................................................... 49
CF9 Ethernet Switch........................................................................................................................................ 50
Enhanced High-Performance Comm/Control card........................................................................................... 50
EHPM Front Panel LED display information..................................................................................................... 51
2.7 Service failed EHPM cards flashed with Experion-integrated firmware............................52
Overview.......................................................................................................................................................... 52
EHPM Comm/Ctrl card replacement procedure............................................................................................... 52
2.8 IOP Card Files ..........................................................................................................................55
Introduction ...................................................................................................................................................... 55
Total number of card files................................................................................................................................. 55
Remote card file installation............................................................................................................................. 55
Total number of IOPs....................................................................................................................................... 55
15-Slot IOP card file......................................................................................................................................... 56
Types of Input/Output Processors (IOPs) ........................................................................................................ 57
AO and DO IOPs.............................................................................................................................................. 57
Redundant IOPs............................................................................................................................................... 57
Redundant HLAI IOPs...................................................................................................................................... 58
Redundant AO IOPs ........................................................................................................................................ 59
Low Level Multiplexer IOP (LLMux) ................................................................................................................. 60
2.9 Field Termination Assemblies for IOP...................................................................................61
Two types of FTAs........................................................................................................................................... 61
Power Adapter ................................................................................................................................................. 61
Remote Hardened Low Level Multiplexer IOP (RHMUX)................................................................................. 61
RHMUX Thermocouple FTA ............................................................................................................................ 62
FTA and Power Adapter installation................................................................................................................. 62
IOP to Power Adapter connection.................................................................................................................... 63
Power Adapter to FTA connection ................................................................................................................... 63
Power Adapter indicators................................................................................................................................. 63
2.10 Serial Device Interface IOP (SDI)........................................................................................63
Introduction ...................................................................................................................................................... 63
SDI interface configuration............................................................................................................................... 64
EIA-232 and EIA--422/485 interfaces............................................................................................................... 65
EIA-232 interface cable length......................................................................................................................... 65
EIA-422/485 cable length limitation.................................................................................................................. 65
Power Adapter installation................................................................................................................................ 65
SDI FTA installation ......................................................................................................................................... 65
FTA to Power Adapter interface....................................................................................................................... 65
Model MU-TSDT02 FTA .................................................................................................................................. 65
Model MU-TSDM02 FTA.................................................................................................................................. 65
Model MU-TSDU02 FTA.................................................................................................................................. 65
Cabling information.......................................................................................................................................... 65
2.11 Serial Interface IOP (SI) .......................................................................................................66
Introduction ...................................................................................................................................................... 66
EIA-232 and EIA-422/485 interfaces................................................................................................................ 66
Point-to-point or multidrop interfaces ............................................................................................................... 66
EIA interface limitations.................................................................................................................................... 66
Power Adapter installation................................................................................................................................ 66
Power Adapter size.......................................................................................................................................... 66
New SI IOP Slot Summary display to view Array points built on the SI FTA.................................................... 66