Honeywell 4022 User guide

Precision Platform
4022 Scanner
System Manual
6510020208

Precision Platform 4022
Scanner
October, 2007

Confidentiality Statement
This manual is a product of Honeywell. It is intended for use only by Honeywell and customer personnel in
connection with Honeywell products. It is strictly prohibited to copy this manual or any part thereof or to
transfer this manual or any part thereof to any non-Honeywell person or entity, except customer personnel for
use in connection with Honeywell products. Persons employed by a third-party service company shall not have
access to this manual.
Notice
All information and specifications contained in this manual have been carefully researched and prepared
according to the best efforts of Honeywell, and are believed to be true and correct as of the time of this printing.
However, due to continued efforts in product improvement, we reserve the right to make changes at any time
without notice.
To view or order additional or revised copies of this publication, visit Honeywell's Process Solutions Center.
Trademarks
All trademarks and registered trademarks are the properties of their respective holders.
Copyright
© 2007 Honeywell
500 Brooksbank Ave, North Vancouver, BC, Canada V7J 3S4.
All rights reserved. No part of this publication may be reproduced or translated, stored in a database or retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, without the prior written permission of Honeywell.
Printed in Canada

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Contents
Introduction.............................................................................................................................................iii
Audience .............................................................................................................................................. iv
About this manual .............................................................................................................................. iv
Related reading .................................................................................................................................... v
Conventions.......................................................................................................................................... v
Honeywell, Vancouver operations part numbers.......................................................................... vi
Figures in this manual.......................................................................................................................vii
Understanding the drawing package and part numbering system ........................................... vii
1. System Overview ............................................................................................................................ 1-1
1.1. Features and benefits............................................................................................................. 1-1
1.1.1. Precision Platform 4022 scanners............................................................................. 1-1
1.1.2. Precision Platform for Da Vinci with remote PMP ............................................... 1-1
1.1.3. Precision Platform for MXOpen............................................................................... 1-1
1.2. Data sheet ................................................................................................................................ 1-2
1.3. Differences between 4022 series scanner models .............................................................. 1-4
2. Site Preparation ............................................................................................................................... 2-1
2.1. Obtaining the latest scanner installation drawings........................................................... 2-2
2.2. Choosing a scanner location................................................................................................. 2-2
2.3. Allocating space ..................................................................................................................... 2-4
2.3.1. Precision Platform dimensions ................................................................................ 2-4
2.3.2. PrecisionPak Head dimensions................................................................................ 2-5
2.3.3. Clearance requirements............................................................................................. 2-5
2.4. Building mounting pedestals ............................................................................................... 2-7
2.5. Obtaining lifting equipment................................................................................................. 2-7
2.6. Installing cables ...................................................................................................................... 2-8

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2.6.1. Installing conduits ..................................................................................................... 2-9
2.6.2. Installing cable trays................................................................................................ 2-10
2.7. Providing a safety ground.................................................................................................. 2-12
2.8. Providing AC power ........................................................................................................... 2-12
2.8.1. Power quality ........................................................................................................... 2-13
2.8.2. DC power supplies .................................................................................................. 2-13
2.9. Providing the communications network.......................................................................... 2-13
2.10. Providing low pressure purge air ............................................................................... 2-14
2.10.1. Blowers and motors................................................................................................. 2-14
2.11. Providing high pressure instrument air ..................................................................... 2-15
2.12. Providing external cooling fluid.................................................................................. 2-16
2.12.1. Head temperature control with coolant ............................................................... 2-16
2.12.1.1. Sensor platform temperature control............................................................. 2-16
2.12.1.2. Head air temperature control ......................................................................... 2-17
2.12.1.3. Head purge air .................................................................................................. 2-17
2.12.1.4. Sheet guide temperature control .................................................................... 2-18
2.12.2. PMP electronics enclosure temperature control with coolant........................... 2-19
2.12.3. Choosing a head cooling configuration................................................................ 2-20
2.12.4. Using mill water or other potable-quality water in an open-loop system ...... 2-21
2.12.5. Setting up a chiller backed up by an external open loop................................... 2-22
2.12.5.1. Choosing the chiller location........................................................................... 2-23
2.12.5.2. Connecting the chiller to the Precision Platform ......................................... 2-23
2.12.5.3. Establishing a backup system for the chiller ................................................ 2-23
2.12.6. Chillers and chiller requirements .......................................................................... 2-24
2.12.6.1. Life and warranty ............................................................................................. 2-24
2.12.6.2. Size and capacity............................................................................................... 2-24
2.12.6.3. Body and condenser fins ................................................................................. 2-25
2.12.6.4. Reservoir ............................................................................................................ 2-25
2.12.6.5. Coolant pump ................................................................................................... 2-25
2.12.6.6. Voltage................................................................................................................ 2-26
2.13. Protecting the Precision Platform from process operations .................................... 2-26
2.14. Ensuring radiation safety.............................................................................................. 2-26
2.14.1. Radiation safety circuits.......................................................................................... 2-27
2.14.2. Where to find information on radiation safety.................................................... 2-27
2.14.2.1. Radiation safety training manual for customers.......................................... 2-27
2.14.2.2. Radiation safety training manual for Honeywell employees .................... 2-27
2.15. Scheduling Installation Personnel ............................................................................... 2-29
2.15.1. Scheduling installation personnel to set Precision Platform setup
parameters ............................................................................................................................ 2-29
3. Installation ....................................................................................................................................... 3-1

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3.1. Inspecting the Precision Platform on receipt ..................................................................... 3-2
3.1.1. Receiving inspection.................................................................................................. 3-2
3.2. Receiving radioactive sources and radiation safety.......................................................... 3-2
3.2.1. Receiving radioactive sources .................................................................................. 3-3
3.2.2. Removing safety shields ........................................................................................... 3-4
3.3. Moving the Precision Platform ............................................................................................ 3-4
3.4. Preparing the mounting hardware...................................................................................... 3-4
3.5. Preparing to lift the Precision Platform .............................................................................. 3-5
3.5.1. Attaching the Precision Platform to a crane........................................................... 3-5
3.6. Lifting, placing, leveling and bolting down the Precision Platform............................... 3-7
3.6.1. Preparing the expansion joint................................................................................... 3-8
3.7. Cabling the Precision Platform ............................................................................................ 3-9
3.7.1. Hooking up AC power............................................................................................ 3-10
3.8. Connecting air sources ........................................................................................................ 3-11
3.8.1. Connecting low-pressure air for beams and end supports................................ 3-11
3.8.2. Connecting high-pressure air for the heads......................................................... 3-11
3.8.3. Solutions for condensation problems.................................................................... 3-13
3.9. Connecting external coolant fluid...................................................................................... 3-13
3.9.1. Connecting external cooling fluid to the Precision Platform............................. 3-14
3.9.2. Installing a water-to-water heat exchanger.......................................................... 3-14
4. System Testing and Verification.................................................................................................. 4-1
4.1. Testing for Radiation Safety during installation ............................................................... 4-1
4.2. Testing the Precision Platform operation ........................................................................... 4-2
4.2.1. Starting and stopping Precision Platform head movement................................. 4-3
4.2.2. Observing the Precision Platform in motion.......................................................... 4-6
4.2.3. Using the motor controller to troubleshoot scanning operations ....................... 4-8
4.2.4. Verifying drive motor torque ................................................................................... 4-9
4.2.5. Verifying torque setting with motor controller panel ........................................ 4-10
4.2.6. Verifying main drive belt tension.......................................................................... 4-11
4.2.7. Verifying head alignment ....................................................................................... 4-12
4.2.7.1. Verifying cross direction and machine direction head alignment............... 4-13
4.2.7.2. Verifying vertical direction head alignment................................................... 4-13
4.3. Testing operator console inputs to scanning and other functions................................ 4-14
4.4. Checking and adjusting head cooling system.................................................................. 4-15
4.4.1. Monitoring internal head temperatures ............................................................... 4-15
4.5. Adjusting sheet guide and air wipe heat levels............................................................... 4-15
4.5.1. Connecting the sheet guide heaters....................................................................... 4-16
4.5.2. Adjusting the setpoint of air wipe heaters ........................................................... 4-17
4.5.3. Internal head air pressure ....................................................................................... 4-18

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4.6. Checking sensor stability.................................................................................................... 4-18
4.6.1. Stability and verification procedures.................................................................... 4-19
4.7. Reviewing Precision Platform configuration parameters.............................................. 4-20
5. Precision Platform 4022 Series Scanner Components.............................................................. 5-1
5.1. Scanner, PMP and MxOpen application manager............................................................ 5-4
5.2. Precision Platform 4022 scanner frame............................................................................... 5-6
5.2.1. Beams...........................................................................................................................5-7
5.2.2. Absorbing horizontal expansion and contraction................................................. 5-7
5.2.3. Cooling and purging the frame with air ................................................................ 5-8
5.2.4. Head drive system..................................................................................................... 5-8
5.2.4.1. Head movement monitoring and control ......................................................... 5-9
5.2.4.2. Preset switch........................................................................................................ 5-10
5.2.4.3. Limit switches ..................................................................................................... 5-10
5.2.4.4. Crash switches..................................................................................................... 5-11
5.2.4.5. Emergency stop switches .................................................................................. 5-11
5.3. End supports and operator controls ................................................................................. 5-12
5.3.1. Distant end support................................................................................................. 5-12
5.3.1.1. Scan control panel............................................................................................... 5-13
5.3.1.2. Sensor shutter status satellite box .................................................................... 5-15
5.3.2. Cable end support.................................................................................................... 5-16
5.3.2.1. Sample and reference panel .............................................................................. 5-18
5.3.3. Scan control switch panel decoder PCB ............................................................... 5-18
5.4. PrecisionPak heads ..............................................................................................................5-20
5.4.1. Head covers .............................................................................................................. 5-20
5.4.2. Outboard heads........................................................................................................ 5-21
5.5. Head contents....................................................................................................................... 5-21
5.5.1. Sensors....................................................................................................................... 5-22
5.5.2. Termination/configuration PCBs.......................................................................... 5-23
5.5.3. Environment Control Unit...................................................................................... 5-24
5.6. System-level electronics and connections ........................................................................ 5-26
5.6.1. Routing and processing .......................................................................................... 5-27
5.7. Scanner control hardware circuitry................................................................................... 5-29
5.8. On-screen scanner setup and diagnostics ........................................................................ 5-29
5.8.1. Internal environment control for the heads and PMP enclosure...................... 5-31
5.8.1.1. Cooling fluid systems......................................................................................... 5-31
5.8.1.2. PrecisionPak head environment control devices ........................................... 5-32
6. Cable End Electrical Assemblies and Precision Measurement Processor ........................... 6-1
6.1. Cable End electrical overview.............................................................................................. 6-2

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6.2. Cable End electrical assemblies............................................................................................ 6-5
6.2.1. AC Power distribution assembly............................................................................. 6-5
6.2.1.1. Current protection ................................................................................................ 6-6
6.2.1.2. Over-temperature protection .............................................................................. 6-7
6.2.2. AC Motor..................................................................................................................... 6-7
6.2.3. Encoder assembly....................................................................................................... 6-7
6.2.4. Motor controller ......................................................................................................... 6-7
6.2.4.1. Password entry...................................................................................................... 6-8
6.2.4.2. Configuration ........................................................................................................ 6-8
6.2.5. 230/56 VAC heater transformer .............................................................................. 6-9
6.3. Cable End electrical PC boards .......................................................................................... 6-10
6.3.1. Termination board ................................................................................................... 6-10
6.3.1.1. Termination board LEDs, jumpers, fuses........................................................ 6-13
6.3.1.2. Termination board connectors and signals..................................................... 6-14
6.3.2. Logic PCB .................................................................................................................. 6-26
6.4. Remote 4604-02 PMP ........................................................................................................... 6-27
6.5. MSS electronics..................................................................................................................... 6-29
6.5.1. Summary of parts used in MSS assemblies.......................................................... 6-29
6.6. Miscellaneous interlocks, switches and accessories........................................................ 6-31
6.6.1. Interlocks ................................................................................................................... 6-31
6.6.1.1. Head-split interlock ............................................................................................ 6-31
6.6.1.2. Ash interlock........................................................................................................ 6-31
6.6.2. Termination board switches ................................................................................... 6-31
6.6.2.1. Computer/Manual switch S1 ........................................................................... 6-32
6.6.2.2. Scan/Forward switch S2.................................................................................... 6-32
6.6.2.3. Offsheet/Reverse switch S3 .............................................................................. 6-32
6.6.2.4. Frame Controller switches................................................................................. 6-32
6.6.3. Sheet guide heater circuitry.................................................................................... 6-33
6.6.4. Ash sensor safety interlock..................................................................................... 6-33
6.6.4.1. Radiation fault/protect board........................................................................... 6-33
6.6.4.2. Setting the voltage threshold............................................................................. 6-34
6.6.4.3. Preventing false triggering ................................................................................ 6-35
7. Precision Wire Calender 4022-40 .................................................................................................. 7-1
7.1. PrecisionPak4 head for wire calender................................................................................. 7-2
7.1.1. Wire calender head sensor compliment ................................................................. 7-2
7.1.2. Wire calender head gap kit....................................................................................... 7-2
7.1.3. Standardize shelf and sample paddle ..................................................................... 7-3
7.2. Ensuring radiation safety...................................................................................................... 7-3
7.2.1. Wire calender radiation status indicators............................................................... 7-3
7.2.2. Wire calender headsplit safety interlocks............................................................... 7-5

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7.2.3. Separating the wire calender scanner heads.......................................................... 7-5
7.3. Head removal and breakaway heads ................................................................................. 7-7
8. Preventive Maintenance Schedules............................................................................................. 8-1
8.1. Preventive maintenance tasks.............................................................................................. 8-2
8.2. Maintaining a scanner logbook............................................................................................ 8-5
9. Scanner Maintenance ..................................................................................................................... 9-1
9.1. General maintenance tasks................................................................................................... 9-2
9.1.1. External surfaces ........................................................................................................ 9-2
9.1.2. Beams...........................................................................................................................9-2
9.1.3. Maintaining the mechanical expansion joint ......................................................... 9-2
9.1.4. Switches, buttons, lamps, and fuses........................................................................ 9-2
9.1.5. AC main voltage ........................................................................................................ 9-3
9.1.6. Chiller .......................................................................................................................... 9-3
9.1.7. Removing and replacing cover sections ................................................................. 9-3
9.1.7.1. Eliminating condensation on covers.................................................................. 9-4
9.2. Air system ............................................................................................................................... 9-5
9.2.1. Air pressures and flow.............................................................................................. 9-5
9.2.2. Air filter ....................................................................................................................... 9-5
9.2.3. Air wipe....................................................................................................................... 9-5
9.2.4. Vents ............................................................................................................................ 9-5
9.2.5. Maintaining the scanner air purge system............................................................. 9-5
9.2.5.1. Checking air flow.................................................................................................. 9-6
9.2.5.2. Checking air inlet filters....................................................................................... 9-6
9.3. Power tracks ........................................................................................................................... 9-6
9.3.1. Maintaining the power tracks .................................................................................. 9-6
9.3.1.1. Inspection of the power tracks............................................................................ 9-7
9.3.1.2. Adjustment of the power tracks ......................................................................... 9-8
9.3.2. Replace upper and lower power track.................................................................. 9-11
9.4. Carriages, static drain wire and tracks ............................................................................. 9-12
9.4.1. Replacing the carriage wheels................................................................................ 9-12
9.4.2. Static eliminator drain wire.................................................................................... 9-14
9.4.2.1. Inspecting and replacing the static drain lines............................................... 9-15
9.4.3. Scanner tracks........................................................................................................... 9-15
9.4.3.1. Cleaning the tracks ............................................................................................. 9-16
9.4.4. Dust wipers............................................................................................................... 9-17
9.5. Beam Seals (Optional) ......................................................................................................... 9-17
9.5.1.1. Inspecting the optional beam seals (if present) .............................................. 9-17
9.5.1.2. Replacing the beam seals................................................................................... 9-17
9.6. Drive belt system ................................................................................................................. 9-18

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9.6.1. Inspecting the drive belts........................................................................................ 9-18
9.6.2. Replacing the motor drive belt............................................................................... 9-19
9.6.3. Adjusting belt tension and head CD alignment .................................................. 9-21
9.6.4. Adjusting head MD alignment and gap ............................................................... 9-23
9.6.5. Replacing head drive belts...................................................................................... 9-24
9.6.6. Replacing belt idler pulleys .................................................................................... 9-26
9.6.7. Adjusting the belt support brackets ...................................................................... 9-27
9.7. Head Separation Clutch ...................................................................................................... 9-28
9.7.1. Maintaining the head separation clutch ............................................................... 9-29
9.7.2. Clutch pin replacement ........................................................................................... 9-30
9.7.2.1. Removing the Clutch Assembly ....................................................................... 9-30
9.7.2.2. Clutch disassembly............................................................................................. 9-30
9.7.2.3. Clutch reassembly............................................................................................... 9-31
9.7.2.4. Installing the clutch pulley assembly on the scanner .................................... 9-31
9.8. Motor and Encoder .............................................................................................................. 9-32
9.8.1. Replacing the head position encoder .................................................................... 9-32
9.8.2. Inspect/clean motor ................................................................................................ 9-33
9.8.3. Replace AC motor .................................................................................................... 9-33
9.8.4. Limiting drive motor torque................................................................................... 9-34
9.8.5. Verifying drive motor torque ................................................................................. 9-35
9.8.6. Verifying torque setting with motor controller panel ........................................ 9-35
9.8.7. Adjusting torque with motor controller panel..................................................... 9-36
9.8.8. Replacing the motor controller............................................................................... 9-36
9.9. Heads and sensors ...............................................................................................................9-37
9.9.1. Separating the heads................................................................................................ 9-37
9.9.2. Realigning the heads after clutch separation ....................................................... 9-38
9.9.3. Head removal and installation............................................................................... 9-39
9.9.4. Maintaining the PrecisionPak heads ..................................................................... 9-40
9.9.4.1. Head air purge .................................................................................................... 9-41
9.9.4.2. Maintaining head internal temperatures......................................................... 9-45
9.9.4.3. Setting internal head temperature.................................................................... 9-47
9.9.4.4. Sheet guide heaters............................................................................................. 9-48
9.9.4.5. Air wipe heaters.................................................................................................. 9-49
9.10. Liquid Cooling Systems ................................................................................................ 9-49
9.10.1.1. Maintaining the potable water cooling system (open loop) ....................... 9-49
9.10.1.2. Maintaining the water-to-water heat exchanger cooling system
(closed loop).................................................................................................................... 9-50
9.10.1.3. Maintaining the chiller (closed loop) ............................................................. 9-51
9.10.1.4. Maintaining the PMP enclosure cooling........................................................ 9-51
9.11. Radiation safety.............................................................................................................. 9-51

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10. Storage, Transportation and Disposal ............................................................................ 10-1
10.1. Storage and transportation environment ................................................................... 10-1
10.2. Disposal........................................................................................................................... 10-1
10.2.1. Solid materials .......................................................................................................... 10-2
10.2.2. Disposal of radioactive sources ............................................................................. 10-2
10.3. Storing radioactive sources .......................................................................................... 10-2
11. Glossary ................................................................................................................................ 11-1
List of Figures
Figure 3-1 Lifting the 4022 Precision Platform ................................................................................. 3-7
Figure 3-2 Expansion Joint................................................................................................................... 3-9
Figure 3-3 Air and Coolant Distribution at the PrecisionPak....................................................... 3-13
Figure 4-1 Scanner Moving Heads Warning Placard ...................................................................... 4-3
Figure 4-2 Sensor Head-to-End Support Caution Placard.............................................................. 4-4
Figure 4-3 Belt-Pulley Pinch Point Caution Placard ........................................................................ 4-5
Figure 4-4 Operator Station Scan Control Buttons........................................................................... 4-5
Figure 4-5 Multi-scanner Control dialog box.................................................................................... 4-6
Figure 5-1 Precision Platform 4022-30/31/40 Scanner.................................................................... 5-3
Figure 5-2 Typical Configuration – 4022-31 Precision Platform Scanner with Remote PMP.... 5-5
Figure 5-3 Typical Configuration – 4022-30 Precision Platform Scanner with existing MXOpen
system ............................................................................................................................................. 5-6
Figure 5-4 Head Drive System (4022 scanners) ................................................................................ 5-9
Figure 5-5 Distant end support......................................................................................................... 5-13
Figure 5-6 Scan control panel ............................................................................................................ 5-14
Figure 5-7 Cable End Support........................................................................................................... 5-17
Figure 5-8 Switch Decoder Board for Scan Control Panel ............................................................ 5-19
Figure 5-9 PrecisionPak4 Heads ....................................................................................................... 5-21
Figure 5-10 Head Contents................................................................................................................ 5-22
Figure 5-11 Sensor Termination PCBs .............................................................................................5-24
Figure 5-12 Environmental Control Unit (ECU) ............................................................................ 5-26
Figure 5-13 System Level Electronics and Connections................................................................ 5-28
Figure 6-1 Cable End Electrical Overview ........................................................................................6-4
Figure 6-2 AC Power Distribution Assembly................................................................................... 6-6
Figure 6-3 56 VAC Heater Transformer .......................................................................................... 6-10

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Figure 6-4 Termination Board ...........................................................................................................6-12
Figure 6-5 Termination Board Schematic 1 of 6..............................................................................6-20
Figure 6-6 Termination Board Schematic 2 of 6..............................................................................6-21
Figure 6-7 Termination Board Schematic 3 of 6..............................................................................6-22
Figure 6-8 Termination Board Schematic 4 of 6..............................................................................6-23
Figure 6-9 Termination Board Schematic 5 of 6..............................................................................6-24
Figure 6-10 Termination Board Schematic 6 of 6............................................................................6-25
Figure 6-11 Logic PCB Assembly......................................................................................................6-26
Figure 6-12 Contents of 4604-02 PMP Enclosure............................................................................6-28
Figure 6-13 Radiation Fault Protect PCB Assembly.......................................................................6-34
Figure 7-1 4022-40 Scanner with Remote PMP .................................................................................7-2
Figure 7-2 4022-40 Wire Calender Scanner Head Separation.........................................................7-7
Figure 9-1 Power Track Clearance......................................................................................................9-9
Figure 9-2 Cable Clamp Position ......................................................................................................9-10
Figure 9-3 Upper and Lower Head Carriages ................................................................................9-14
Figure 9-4 Replacing the Motor Drive Belt......................................................................................9-20
Figure 9-5 Head Drive Belt Tensiometer .........................................................................................9-22
Figure 9-6 Adjusting the Belt Support Brackets .............................................................................9-28
Figure 9-7 Clutch Assembly ..............................................................................................................9-29
Figure 9-8 Motor Wiring Details.......................................................................................................9-34
Figure 9-9 Head Separation Clutch Controls ..................................................................................9-38
Figure 9-10 High Pressure Air Manifold .........................................................................................9-43
Figure 9-11 Low Pressure Air Manifold ..........................................................................................9-44
Figure 9-12 Head Air Purge...............................................................................................................9-45
Figure 9-13 ECU and Temperature Controls ..................................................................................9-48
List of Tables
Table 2-1 Minimum Separation of Signal and Power Cables .......................................................2-12
Table 2-2 Maximum Distances for Communication Network Cables.........................................2-13
Table 2-3 Motors and Blowers for Low Pressure Air.....................................................................2-15
Table 2-4 Head Temperature Trim Heater Control Settings ........................................................2-17
Table 2-5 Sheet Guide Heater Jumper Setting ................................................................................2-18
Table 2-6 Air Wipe Heater Control Settings....................................................................................2-18
Table 2-7 Configurations for Cooling Heads and PMP Enclosure Depending on Site and
System Characteristics................................................................................................................2-20
Table 4-1 Motor Controller Settings .................................................................................................4-11
Table 4-2 Air Wipe Heater Controller Settings...............................................................................4-17
Table 5-1 Head Movement Monitoring and Control Switches ....................................................5-10
Table 5-2 Scan control panel buttons and switches........................................................................5-14

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Table 5-3 09716603 Shutter Status Satellite Labels and Lamps .................................................... 5-15
Table 5-4 09716703 Shutter Status Satellite Labels and Lamps .................................................... 5-16
Table 5-5 Sample and Reference Panel Switches............................................................................ 5-18
Table 5-6 Scan Control (Touch) Panel Switch Decoder LEDs ...................................................... 5-19
Table 6-1 Summary of Major Parts used in Cable End assemblies................................................ 6-5
Table 6-2 EPM Parameter Settings ..................................................................................................... 6-8
Table 6-3 Termination Board LEDs .................................................................................................. 6-13
Table 6-4 Termination Board Jumpers and Switches .................................................................... 6-13
Table 6-5 Termination Board Fuses.................................................................................................. 6-14
Table 6-6 Termination PCB signals .................................................................................................. 6-14
Table 6-7 Logic PCB Jumpers, LEDs, and Fuses............................................................................. 6-27
Table 6-8 Assemblies used in 4604-02 PMP .................................................................................... 6-29
Table 6-9 Boards used in MSS........................................................................................................... 6-29
Table 6-10 Electronic boards used in MSS/PMP assemblies........................................................ 6-30
Table 6-11 Sheet Guide Jumper Settings..........................................................................................6-33
Table 6-12 Threshold Voltage............................................................................................................ 6-34
Table 6-13 False Trigger Delay.......................................................................................................... 6-35
Table 7-1 09716703 Shutter Status Satellite Labels and Lamps ...................................................... 7-4
Table 8-1 Preventive Maintenance Interval Checklist ..................................................................... 8-2

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Introduction
The purpose of this manual is to provide an explanation of the installation
and maintenance of the Precision Platform 4022 Series Scanners.
This manual documents the maintenance of:
•Scanner Frame
•Heads
•Communications
•Power Distribution Assembly
•Precision Measurement Processor (PMP)
•Connections between the scanner and the PMP
The Da Vinci Server, Global User Station, MXOpen, MXProLine, Precision
Measurement Processor and the Scanner Support Processor (SSP)1are not
documented in this manual.
1For MXOpen and SSP documentation, refer to original system manuals whenever possible

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Audience
This manual is intended for use by engineers or process engineers and
assumes that the reader has some knowledge of the operation of a paper
machine and a basic understanding of mechanical, electrical and computer
software concepts.
About this manual
This manual contains eleven chapters.
Chapter 1, System Overview, describes the features and benefits of the
4022 series scanner, including a review of the data sheet. Also included
is a description of the features of the different 4022 series models.
Chapter 2, Site Preparation, describes conditions to be put into place
before the arrival of the 4022 series scanner.
Chapter 3, Installation, describes the installation and set up tasks for
the 4022 series scanner.
Chapter 4, System Testing and Verification, describes various testing
and verification procedures.
Chapter 5, Precision Platform 4022 System Components, describes the
components of the 4022 scanner system.
Chapter 6, Precision Measurement Processor, describes the function
and components of the Precision Measurement Processor (PMP) and
Measurement SubSystem (MSS).
Chapter 7, Precision Platform 4022-40 Wire Calender Scanner,
describes the key features unique to the Wire Calender Scanner Model.
Chapter 8, Preventive Maintenance, describes a schedule for
recommended ongoing maintenance tasks, with links to task
descriptions in Chapter 9.
Chapter 9, Scanner Maintenance, describes procedures for
maintenance tasks.

Introduction Related reading
Chapter 10, Storage, Transportation and Disposal, describes methods
for storing, transporting and disposing of scanner components.
Chapter 11, Glossary, describes terms and acronyms used in this
manual.
Related reading
The following documents contain related reading material.
Honeywell p/n Document Title / Description
46018200 Da Vinci Installation and Setup Manual
6510020192 Da Vinci Operator Manual
6510020199 Honeywell Radiation Safety Training Manual
6510020197 Honeywell Radiation Safety Manual for Customers
6510020276 Precision Measurement Processor (PMP) Manual - Release 2008
Conventions
The following conventions are used in this manual:
i
NOTE:Text may appear in uppercase or lowercase except as specified in these
conventions.
Boldface Boldface characters in this special type indicate your input.
Special Type Characters in this special type that are not boldfaced indicate system
prompts, responses, messages, or characters that appear on displays,
keypads, or as menu selections.
Italics In a command line or error message, words and numbers shown in
italics represent filenames, words, or numbers that can vary; for
example, filename represents any filename.
In text, words shown in italics are manual titles, key terms, notes,
cautions, or warnings.
Boldface Boldface characters in this special type indicate button names, button
menus, fields on a display, parameters, or commands that must be
entered exactly as they appear.
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v

Precision Platform 4022 Scanner Introduction
lowercase In an error message, words in lowercase are filenames or words that
can vary. In a command line, words in lowercase indicate variable
input.
Type Type means to type the text on a keypad or keyboard.
Press Press means to press a key or a button.
[ENTER]
or [RETURN]
[ENTER] is the key you press to enter characters or commands into the
system, or to accept a default option. In a command line, square
brackets are included; for example:
SXDEF 1 [ENTER]
[CTRL] [CTRL] is the key you press simultaneously with another key. This key
is called different names on different systems; for example,
[CONTROL], or [CTL].
[KEY-1]-KEY-2 Connected keys indicate that you must press the keys simultaneously;
for example,
[CTRL]-C.
Click Click means to position the mouse pointer on an item, then quickly
depress and release the mouse button. This action highlights or
“selects,” the item clicked.
Double-click Double-click means to position the mouse pointer on an item, then
click the item twice in rapid succession. This action selects the item
“double-clicked.”
Drag X Drag X means to move the mouse pointer to X, then press the mouse
button and hold it down while keeping the button down, move the
mouse pointer.
Press X Press X means to move the mouse pointer to the X button, then press
the mouse button and hold it down.
i
The information icon appears beside a note box containing
information that is important.
!
The caution icon appears beside a note box containing information
that cautions you about potential equipment or material damage.

The warning icon appears beside a note box containing information
that warns you about potential bodily harm or catastrophic
equipment damage.
10/4/07 p/n: 6510020208
vi

Introduction Honeywell, Vancouver operations part numbers
p/n 6510020208 10/4/07
vii
Honeywell, Vancouver operations part numbers
Honeywell, Vancouver Operations assigns a part number to every
manual. Sample part numbers are as follows:
6510020004
6510020048 Rev 02
The first two digits of the part number are the same for all Honeywell,
Vancouver Operations products. The next four digits identify part type.
Type numbers 1002 designates technical publications. The next four digits
identify the manual. These digits remain the same for all rewrites and
revision packages of the manual for a particular product. Revision
numbers are indicated after the Rev.
Figures in this manual
Figures depicting product diagrams or schematics are included in this
manual for illustration and explanation purposes only, and may not match
the revision of the drawing that is currently available. Please use
Installation drawings that are
•shipped with the product,
•available from your local Honeywell representative/Technical
Assistance Center,
•available at kview intranet site (Honeywell field personnel
only).

Precision Platform 4022 Scanner Introduction
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viii
Understanding the drawing package and part
numbering system
Honeywell assigns a part number to every part and assembly. In the Table
of Contents for the drawing package, there are several types of part
numbers. Each section in that Table of Contents corresponds to an 09
model number. The Document List (DL) preface indicates that it is the
document list associated with that particular model number.
For example, DL09402231 is the list of documents and drawings provided
to support the Da Vinci Precision Platform 4022 Scanner, model #
09402231. This list contains all of the documents and drawings required
for installing and servicing the product. When necessary, the
corresponding Bills of Material (BOMs) are also supplied. The BOMs
provide the part numbers, descriptions, and quantities for the item
bubbles shown on the drawings.
Listed here are the types of drawings and documents typically found on a
Document List (DL):
AA09xxxxxxA – indicates a model number assembly drawing. Drawings
of this type are used when lower-level assembly drawings are not
required.
AA09xxxxxxS – indicates a model number assembly schematic.
AA09xxxxxxI – indicates a model number installation drawing. These
drawings contain the information necessary to install the product,
including size, air/water and power requirements, wiring pin-out
information, and any other special information necessary to install the
product. Generally, the drawings are envelope drawings of the product,
and internal detail is minimized.
AA08xxxxxxA – indicates an assembly drawing that shows how the
product is put together.
AA658080xxxxA – indicates an assembly drawing that shows how the
product is put together.
AA08xxxxxxS – indicates an assembly schematic that shows how the
product is wired.