Honeywell Miller Revolution User manual

User Instructions - English
2
Thank you for purchasing the Miller Revolution Harness. The Revolution is an all new and
totally innovative harness engineered with seven (7) unique components and more than eleven
(11) key product features. Your Miller Revolution harness was engineered to meet or exceed
all applicable OSHA, ANSI and CSA requirements and standards. Please carefully read the
new Miller Harness Instruction manual to help you identify all of the various general warnings,
inspection procedures and other helpful information.
Please carefully read this supplemental Revolution Instruction manual. It contains special
instructions, inspections and maintenance procedures that are unique to the Revolution Harness
product line. Should you have any questions about your Miller Revolution Harness, please
contact the Miller Customer Service at 800-873-5242.
Preparing your harness for use:
x Before you don (wear) the harness, you must read and understand the Miller Harness
Instruction manual.
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DualTechTM Webbing
Miller’s new DualTech Webbing makes donning
easy with two-sided contrasting colors and textures.
The webbing is engineered with a shape-retention
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black outside and grey colored inside make identify-
ing twisted straps when donning the harness easier.
Self-Contained Label Pack
The new self-contained label pack encapsulates
labels minimizing damage and loss. It is conveniently
located on the chest for easy access, and it incorpo-
rates integrated pull-free lanyard rings for securing
lanyards when not in use.
Cam Buckle
The Cam buckle allows easy one-hand adjustment
and release of shoulder straps. Their non-slip design
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easy adjustment to accommodate seasonal clothing.
Miller Revolution Key Features

User Instructions - English
3
PivotLinkTM Connection
The PivotLink connection allows you a greater freedom
of movement while wearing your harness than was
previously available. By pivoting at the hip, there’s no
pulling or tugging when you bend. The PivotLink is
designed to be “self-cleaning,” but if dirt or debris begins
to collect inside of the metal, use compressed air, a
soft brush and/or warm water with a mild detergent to
clean it. Check for free movement and make sure the
PivotLink does not bind. Do not apply lubricants to the
PivotLink mechanism.
Stand Up D-Ring
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connection.
Do not apply lubricants to the spring mechanism. If dirt
begins to collect inside the mechanism, use compressed
air, a soft brush and/or warm water with a mild detergent
to clean it.
ErgoArmorTM Back Shield
Semi-Flexible ErgoArmor back shield minimizes impact from sharp/
heavy snap hooks and self-retracting lifelines.
The back shield also provides two locations for custom labels. The
left for a company label, and the right for a high visibility individual
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Please contact your sales person or Miller customer service for
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Integrated Accessory System
The integrated modular accessory system provides a wide variety of
options for attaching belts, tools, and accessories to your Revolution
harness.
Web Finials
Web Finials on all adjustable webbing ends provide a grip-
ping surface for easier adjustment, in addition to providing
a way to secure and
organize the loose webbing with the integrated clip.

User Instructions - English
4
Hold harness by
back D-ring. Shake
harness to allow
all straps to fall in
place.
If leg or chest
straps are
buckled, release
straps and
unbuckle at this
time.
Slip straps over
shoulders so D-ring
is located in the
middle of the back
between shoulder
blades.
Pull buckle
portion of leg
strap between
legs and connect
to opposite end of
leg strap. Repeat
with second leg
strap.
1 2
3 4
Connect chest
strap. The shoulder
strap retainer
(chest strap) must
be positioned in
the mid-chest area
6” to 8” below the
trachea but not
below the sternum.
Fasten securely
to keep shoulder
straps taut.
After all straps
have been buckled,
tighten webbing
so that harness
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allows full range
of movement. To
maximize comfort,
be sure to adjust
the harness so
that the PivotLink
centers are just
outside of your
hipbone.
To remove harness,
release quick connect or
tongue buckles.
5 6
7 8 Miller Fall Protection recommends hanging
the harness by back D-ring to help it keep
its shape when not in use and provide
the worker with a starting point when next
attempting to don the harness.
Donning the Revolution without Belt

User Instructions - English
5
Hold harness by
back D-ring. Shake
harness to allow
all straps to fall in
place.
If leg or chest
straps are
buckled, release
straps and
unbuckle at this
time.
Slip straps over
shoulders so D-ring
is located in the
middle of the back
between shoulder
blades.
Attach integral
waist belt.
Connecting belt
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PivotLink is in the
proper location.
1 2
3 4
Pull buckle portion
of leg strap
between legs
and connect to
opposite end of leg
strap. Repeat with
second leg strap.
Connect chest
strap. The shoulder
strap retainer
(chest strap) must
be positioned in
the mid-chest area
6” (152mm) to 8”
(203mm) below
the trachea but not
below the sternum.
Fasten securely
to keep shoulder
straps taut.
After all straps
have been buckled,
tighten webbing so
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snug, but allows full
range of movement.
To maximize
comfort, be sure to
adjust the harness
so that the PivotLink
centers are just
outside of your
hipbone.
5 6
7
9Miller Fall Protection recommends hanging
the harness by back D-ring to help it keep
its shape when not in use and provide
the worker with a starting point when next
attempting to don the harness.
8To remove harness, reverse procedure.
Donning the Revolution with Belt

User Instructions - English
6
Steps for Ensuring a Snug Fit
Adjusting Back D-Ring Pad
The upper part D-ring pad (gray mesh) should be located
approximately one (1) inch below the neckline. (This should
position the back D-ring in between the lower part of the
shoulder blades.)
Correct adjustment of the back D-ring pad will allow shoul-
der strap webbing (and optional pads) to be located further
away from the neck.
Unclip the web
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webbing.
Slide any
webbing
keepers
away from
the buckle.
Pull webbing
away from the
buckle (upward)
to adjust tighter.
Reposition
keepers and
web end
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1
2
3
4
Adjusting Cam Buckles

User Instructions - English
7
Installing Optional Accessories
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“8” shaped com-
posite attachment
clip on the back
of the accessory.
Identify the
green button
attachment
point on the
belt or harness
that will be
used.
Place the
widest end of
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over the green
connection
button.
Push the acces-
sory downward
until you feel it
snap into place.
12
34
To remove,
reverse
procedure by
gripping 1” loop
and pulling
upward.
5
Connecting Accessories
Installing Attachment Points to Belts
To install the belt attach-
ment clip onto a belt,
Make sure the smaller
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shape is at the top and
to the inside, then slide
onto belt.
To install the belt attach-
ment clip onto a belt, sim-
ply slide on to the belt.
Miller integrated accessories have a weight limit of 25 lbs. when con-
nected via the composite link. For loads heavier than 25 lbs., connecting
to a belt via the tunnel loop is recommended for more even weight distri-
bution. The combined weight of the harness user, and all attached
tools and accessories should not exceed the maximum capacity of
the fall protection system being used.

User Instructions - English
8
Turn the harness, so that the
D-ring is laying up on a flat
surface.
Take one of the shoulder pads
and place your finger over the
Velcro®.
Lift up the webbing shoulder strap and carefully slide the Velcro
portion of the shoulder pad into the pocket.
Remove your finger and press the two Velcro strips together.
1
2
3
4
Finish by wrapping the other two sets of Velcro around the
shoulder strap webbing.
5
Optional Shoulder Pads
Optional harness shoulder pads are available. Please contact
your sales person or Miller Customer Service for more
information.
Installing Shoulder Pads
Installing Shoulder Pads

User Instructions - English
9
Make sure the flat side of the
seat pad is facing towards the
back of the harness, then at-
tatch the two snap straps in the
middle of the butt strap.
Next, thread the front snap retaining straps at the front of the
pad over the leg strap, under the butt strap, and in between the
two tacks next to the pivot link. Make sure the seat pad adjust-
ment strap goes under the harness webbing.
Thread the cinch-through strap
down through the slot in the
D-ring, then cinch back through
itself.
Snap the two ends of the buckle together.
1
2
3
4
An optional harness seat pad is available. Please contact
your sales person or Miller Customer Service for more
information.
Optional Seat Pad
Installing a Seat Pad
Installing Seat Pad

User Instructions - English
10
2 Pocket Nail & Tool
Pouch
Open End Pliers & Tool
Holder Zippered Cylindrical
Utility Pouch
Multi-pouch Tool Bag Hammer Holder Water Bottle Holder
Open Bolt and Bull Pin
Bags
Cell Phone Holders
(two sizes)
For more information or to purchase accessories, contact your Miller distributor or Miller Cus-
tomer Service at 1-800-873-5242.
Available Accessories

User Instructions - English
11
Materials
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PivotLink:
Aluminum, Polyproplyene,
Stainless Steel
TechWeb:
Polyester, Nylon Label Pack:
Polyproplyene, Santoprene
Pads (Belt, Shoulder, Back):
Polyester, Nylon Stand-up D-Ring Assembly:
Steel, Stainless Steel, Santoprene
and Polyethylene Blend, Nylon
Cam-Buckle:
Polyester, Nylon
NOTES / NOTAS / NOTES

Honeywell Safety Products
P.O. Box 271, 1345 15th Street
Franklin, PA 16323 USA
Toll Free: 800.873.5242
Fax: [phone]
Download this manual at: www.millerfallprotection.com
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