Honeywell VFD CORE User manual

INSTALLATION INSTRUCTIONS
63-4528-04
Honeywell VFD CORE User and
Application Manual
CONTENTS
CHAPTER 1: Introduction ................................................................................................................ 2
CHAPTER 2: Installation................................................................................................................ 11
CHAPTER 3: Unpacking ................................................................................................................ 15
CHAPTER 4: Wiring ........................................................................................................................ 19
CHAPTER 5: Main Circuit Terminal .............................................................................................. 23
CHAPTER 6: Control Circuit Terminal .......................................................................................... 29
CHAPTER 7: Optional Components ............................................................................................. 35
CHAPTER 8: Installing the Option Cards ..................................................................................... 67
CHAPTER 9: Specifications .......................................................................................................... 87
CHAPTER 10: Digital Keypad........................................................................................................ 91
CHAPTER 11: Summaries of Parameter Settings ....................................................................... 97
CHAPTER 12: Description of Parameter Settings..................................................................... 123
CHAPTER 13: Warning Codes .................................................................................................... 243
CHAPTER 14: Fault Codes .......................................................................................................... 249

63-4528—04 2
CHAPTER 1: INTRODUCTION
Receiving and Inspection
After receiving the VFD, please check for the following:
1. Please inspect the unit after unpacking to assure it was not damaged during shipment.
2. Make sure that the part number printed on the package corresponds with the part number indicated on the nameplate
3. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate.
4. Please install the VFD according to this manual.
5. Before applying the power, please make sure that all the devices, including power, motor, control board and digital keypad,
are connected correctly.
6. When wiring the VFD, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and output terminals “U/T1, F/
T2, W/T3” are correct to prevent drive damage.
7. When power is applied, select the language and set the parameter groups via the digital keypad.
8. After applying the power, please trial run with the low speed and then increase the speed gradually to the desired speed.
Nameplate Information
Fig. 1. Nameplate Information.
Model Name
Fig. 2. Model Name.
RATED INPUT:
Normal Duty:
Heavy Duty:
RATED OUTPUT:
Normal Duty:
Heavy Duty:
FREQUENCY RANGE:
Normal Duty:
Heavy Duty:
VERSION:
HCRDA0010A1000T
Automation and
Control Solutions
Honeywell
Golden Valley, MN 55422
50067809 001 Rev A
1
LISTED178H
INDUSTRIAL
CONTROL
EQUIPMENT
M33222
HONEYWELL
MODEL NUMBER
INPUT VOLTAGE
AND CURRENT
OUTPUT VOLTAGE
AND CURRENT
FREQUENCY RANGE
FIRMWARE VERSION
SERIAL NUMBER
AAAAAAAABCDDEEEE
AAAAAAAA MODEL CODE
B FACTORY:
T FOR TAOYUAN,
W FOR WUJIANG
C LAST DIGIT OF YEAR
DD WEEK: FROM 1 52
EEEE WEEKLY QUANTITY:
BEGIN EACH WEEK WITH “0001” DATE CODE YYWW
YY LAST 2 DIGITS OF YEAR
WW 2 DIGIT WEEK
ENCLOSURE TYPE
DESCRIPTION
CERTIFICATIONS
HONEYWELL SERIAL
COUNTRY OF ORIGIN
HCRD A 0100 A 1 000T
M33232
NOMINAL VOLTAGE
A 208/230 VAC DRIVE ALONE,
208 VAC BYPASS
B 230 VAC BYPASS
C 480 VAC
D 575 VAC
PRODUCT FAMILY
HCRD CORE DRIVE
HCRB CORE BYPASS
NOMINAL HORSEPOWER
0007 0.75 HORSE POWER
0010 1 HORSE POWER
0100 10 HORSE POWER
FRAME SIZE
A, B, C, D, E -- SEE
DIMENSIONAL TABLE
OPTIONS
000T DRIVE ONLY WITH
TEXT DISPLAY
3000T DRIVE WITH BYPASS
3 CONTRACTOR
ENCLOSURE TYPE
1 NEMA 1
2 NEMA 12
3 NEMA 3R

CHAPTER 1: INTRODUCTION
363-4528—04
Product Serial Number
Fig. 3. Product Serial Number.
D1*: Flange mounting Unit: mm [inch]
Table 1. Dimensions for Frames A, B, C in mm [inch].
208/230Vac 460Vac HP Weight
(kg.)
Frame W H D W1 H1 D1* S1 φ1φ2φ3
HCRDA0010A1000T HCRDC0010A1000T 1 2.8 A 130
[5.12]
250
[9.84]
170
[6.69]
116
[4.57]
236
[9.29]
45.8
[1.80]
6.2
[.24]
22.2
[.87]
34
[1.34]
28
[1.1]
HCRDA0020A1000T HCRDC0020A1000T 2 2.8
HCRDA0030A1000T HCRDC0030A1000T 3 2.8
HCRDA0050A1000T HCRDC0050A1000T 5 2.8
HCRDA0075A1000T HCRDC0075A1000T 7.5 2.8
HCRDA0100A1000T 10 2.8
HCRDA0100B1000T 10 4.6 B 190
[7.48]
320
[12.60]
190
[7.48]
173
[6.81]
303
[11.93]
77.9
[3.07]
8.5
[0.33]
22.2
[0.87]
34
[1.34]
28
[1.10]
HCRDA0150B1000T HCRDC0150B1000T 15 4.6
HCRDA0200B1000T HCRDC0200B1000T 20 5.6
HCRDC0250B1000T 25
HCRDA0250C1000T 25 10.5 C 250
[9.84]
400
[15.75]
210
[8.27]
231
[9.09]
381
[15.00]
92.9
[3.66]
8.5
[0.33]
22.2
[0.87]
34
[1.34]
50
[1.97]
HCRDA0300C1000T HCRDC0300C1000T 30 10.5/8.7
HCRDA0400C1000T HCRDC0400C1000T 40 10.5/8.7
HCRDC0500C1000T 50 9.4
M33233
XXXXXXXX X X XX XXXX
FACTORY
T: TAOYUAN
W: WUJIANG YEAR
LAST NUMBER
OF THE YEAR
0:2010
QUANTITY
QUANTITY OF
ONE WEEK
WEEK NO.
01-52
MODEL
CODE

CHAPTER 1: INTRODUCTION
63-4528—04 4
FRAME A
Fig. 4. Frame A: Units in mm (inches). See also Table 1.
SEE DETAIL A
DETAIL A (MOUNTING HOLE)
DETAIL B (MOUNTING HOLE)
SEE DETAIL B
D
D1
W1
W
H1
H
S1
S1
2
3
1
1
3
M31495
CORE
SEE DETAIL B
CORE

CHAPTER 1: INTRODUCTION
563-4528—04
FRAME B
Fig. 5. Frame B: Units in mm (inches). See also Table 1.
M31496
SEE DETAIL A
SEE DETAIL B
DETAIL A (MOUNTING HOLE)
DETAIL B (MOUNTING HOLE)
S1
S1
D
D1
W
W1
H1
H
1
1
3
3
1
2
CORE
CORE

CHAPTER 1: INTRODUCTION
63-4528—04 6
FRAME C
Fig. 6. Frame C: Units in mm (inches). See also Table 1.
Table 2. Dimensions for Frames D and E in mm [inches].
*D1 Flange mounting
208/230Vac 460Vac HP Weight
(Kg.)
Frame W H D W1 H1 H2 H3 D1* D2 S1 S2 φ1φ2φ3
HCRDA0500D1000T 50 35.5 D 330
[12.99]
688.3
[27.10]
275
[10.83]
285
[11.22]
550
[21.65]
525
[20.67]
492
[19.37]
107.2
[4.22]
16
[0.63]
11
[0.43]
18
[0.71]
76.2
[3.00]
34
[1.34]
22
[0.87]
HCRDA0600D1000T HCRDC0600D1000T 60 35.5
HCRDC0750D1000T 75 35.5
HCRDC1000D1000T 100 35.5/
40.5
HCRDC1250D1000T 125 35.5/
40.5
HCRDA0750E1000T 75 45.7 E 370
[14.57]
715.8
[28.18]
300
[11.81]
335
[13.19
589
[23.19]
560
[22.05]
528
[20.80]
143
[5.63]
18
[0.71]
13
[0.51]
18
[0.71]
22
[0.87]
34
[1.34]
92
[3.62]
HCRDA1000E1000T 100 46.2
HCRDA1250E1000T 125 54.7
M31497
SEE DETAIL A
SEE DETAIL B
DETAIL A (MOUNTING HOLE)
DETAIL B (MOUNTING HOLE)
S1
S1
W1
W
D1
D
H1
H
1
3
2
1
1
1
3
CORE
ORE

CHAPTER 1: INTRODUCTION
763-4528—04
FRAME D
Fig. 7. Frame D: Units in mm (inches). See also Table 2.
SEE DETAIL A
SEE DETAIL B
W1
W
D1
D
H1
H
DETAIL B
(MOUNTING HOLE)
DETAIL A
(MOUNTING HOLE)
S1 S1
1
1
3
3
2
2
M31498
CORE
ORE

CHAPTER 1: INTRODUCTION
63-4528—04 8
FRAME E
Fig. 8. Frame E: Units in mm (inches). See also Table 2.
SEE DETAIL A
SEE DETAIL B
DETAIL B
(MOUNTING HOLE)
DETAIL A
(MOUNTING HOLE)
S3 D2
S1
S2
D1
D
W1
W
H1
H2
H3
H
M31499
1
1
2
2
2
2
3
3
CORE
COR

CHAPTER 1: INTRODUCTION
963-4528—04
Fig. 9. Keypad Dimensions in mm (inches).
VFD-Cx
F1 F2 F3 F4
ESC MENU
AUTO
HAND
STOP
RESET
FWD
REV
FWD
ENTER
ERR COMM RUN
RUN
M33223
72 (2-53/64)
116
(4-9/16)
15
(19/32)

CHAPTER 1: INTRODUCTION
63-4528—04 10