Honeywell oneWireless XYR 6000 User manual

OneWireless
XYR 6000 Temperature and
Temperature/Discrete Input Transmitter
User's Manual
34-XY-25-16
Revision 3
6/24/08

ii OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Rev. 3
6/24/08
Notices and Trademarks
Copyright 2007 by Honeywell International Inc.
Revision 3 June 24, 2008
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may
be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell International
Process Solutions
2500 West Union Hills
Phoenix, AZ 85027
1-800 343-0228

Revision 4OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual iii
6/8/08
About This Document
This document describes preparation, operation and maintenance of the XYR 6000 Wireless Temperature/DI
Transmitters. Mounting, installation and wiring are covered in other documents.
Honeywell does not recommend using devices for critical control where there is a single point of failure or where
single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory
control, and controls that do not have environmental or safety consequences. As with any process control solution,
the end-user must weigh the risks and benefits to determine if the products used are the right match for the
application based on security, safety, and performance. Additionally, it is up to the end-user to ensure that the
control strategy sheds to a safe operating condition if any crucial segment of the control solution fails.
Revision Information
Document Name Document ID Revision
Number Publication Date
XYR 6000 Temperature and
Temperature/Discrete Input Transmitter User's
Manual
34-XY-25-16 1 6/7/07
2 8/7/07
3 6/24/08
References
The following list identifies all documents that may be sources of reference for material discussed in this
publication.
Document Title
XYR 6000 Transmitters Quick Start Guide
Getting Started with Honeywell OneWireless Solutions
OneWireless Wireless Builder User’s Guide
OneWireless Builder Parameter Reference
Support and contact info
United States and Canada
Contact: Honeywell Solution Support Center
Phone: [phone]. In Arizona: 602- 313-5558
Calls are answered by dispatcher between 6:00 am and 4:00 pm Mountain Standard Time.
Emergency calls outside normal working hours are received by an answering service and
returned within one hour.
Facsimile: [phone]
Mail: Honeywell TAC, MS P13
2500 West Union Hills Drive
Phoenix, AZ, 85027

iv OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Revision 4
6/24/08
EuropeContact: Honeywell TAC-EMEA
Phone: [phone]
Facsimile: [phone]
Mail: TAC-BE02
Hermes Plaza
Hermeslaan, 1H
B-1831 Diegem, Belgium
Pacific Contact: Honeywell Global TAC – Pacific
Phone: [phone] (toll free within Australia)
[phone] (outside Australia)
Facsimile: [phone]
Mail: Honeywell Limited Australia
5 Kitchener Way
Burswood 6100, Western Australia
Email: [email protected]
India Contact: Honeywell Global TAC – India
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Automation India Ltd.
56 and 57, Hadapsar Industrial Estate
Hadapsar, Pune –411 013, India
Email: [email protected]
Korea Contact: Honeywell Global TAC – Korea
Phone: [phone]
[phone]
Facsimile: [phone]
Mail: Honeywell Co., Ltd
17F, Kikje Center B/D,
191, Hangangro-2Ga
Yongsan-gu, Seoul, 140-702, Korea
Email: [email protected]
People’s Republic of China
Contact: Honeywell Global TAC – China
Phone: [phone]
Mail: Honeywell (China) Co., Ltd
33/F, Tower A, City Center, 100 Zunyi Rd.
Shanghai 200051, People’s Republic of China
Email: [email protected]

Revision 4OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual v
6/24/08
Singapore
Contact: Honeywell Global TAC – South East Asia
Phone: [phone]
Facsimile: [phone]
[phone]
Mail: Honeywell Private Limited
Honeywell Building
17, Changi Business Park Central 1
Singapore 486073
Email: [e-mail]
Taiwan Contact: Honeywell Global TAC – Taiwan
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Taiwan Ltd.
17F-1, No. 260, Jhongshan 2nd Road.
Cianjhen District
Kaohsiung, Taiwan, ROC
Email: [email protected]
Japan Contact: Honeywell Global TAC – Japan
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Japan Inc.
New Pier Takeshiba, South Tower Building,
20th Floor, 1-16-1 Kaigan, Minato-ku,
Tokyo 105-0022, Japan
Email: Global-TAC-Jap[email protected]
World Wide Web
Honeywell Solution Support Online:
http://www.honeywell.com/ps
Elsewhere
Call your nearest Honeywell office.
Training Classes
Honeywell Automation College:
http://www.automationcollege.com

vi OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Revision 4
6/24/08
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
ATTENTION: Identifies information that requires special consideration.
TIP: Identifies advice or hints for the user, often in terms of performing a task.
CAUTION
Indicates a situation which, if not avoided, may result in equipment or work (data) on
the system being damaged or lost, or may result in the inability to properly operate
the process.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe
practices.
CAUTION symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in serious injury or death.
WARNING symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS
LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which equipment may be
sensitive. Observe precautions for handling electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the protective earth
(green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to Protective Earth at the
source of supply in accordance with national local electrical code requirements.
Earth Ground:Functional earth connection. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.
Chassis Ground: Identifies a connection to the chassis or frame of the equipment
shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.
continued

Revision 4OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual vii
6/24/08
Symbol Description
The Factory Mutual®Approval mark means the equipment has
been rigorously tested and certified to be reliable.
The Canadian Standards mark means the equipment has been
tested and meets applicable standards for safety and/or
performance.
The Ex mark means the equipment complies with the requirements
of the European standards that are harmonised with the 94/9/EC
Directive (ATEX Directive, named after the French "ATmosphere
EXplosible").
For radio equipment used in the European Union in accordance
with the R&TTE Directive the CE Mark and the notified body (NB)
identification number is used when the NB is involved in the
conformity assessment procedure. The alert sign must be used
when a restriction on use (output power limit by a country at certain
frequencies) applies to the equipment and must follow the CE
marking.
The C-Tick mark is a certification trade mark registered to ACMA
(Australian Communications and Media Authority) in Australia under
the Trade Marks Act 1995 and to RSM in New Zealand under
section 47 of the NZ Trade Marks Act. The mark is only to be used
in accordance with conditions laid down by ACMA and RSM. This
mark is equal to the CE Mark used in the European Union.
N314 directly under the logo is Honeywell’s unique supplier
identification number.

Rev. 3 OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual ix
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Rev. 3 OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual xi
6/24/08
Contents
1. INTRODUCTION....................................................................................................1
1.1 Purpose..........................................................................................................................................1
1.2 Scope..............................................................................................................................................1
1.3 OneWireless network overview...................................................................................................1
1.4 About the transmitter....................................................................................................................1
Inputs......................................................................................................................................................................1
2. SPECIFICATIONS .................................................................................................3
2.1 European Union Usage.................................................................................................................3
2.2 Certifications and approvals........................................................................................................4
Transmitter .............................................................................................................................................................4
Authentication Device...........................................................................................................................................10
3. PREPARATION ...................................................................................................11
3.1 Installation ...................................................................................................................................11
3.2 Configuration...............................................................................................................................11
3.3 Connecting to network ...............................................................................................................11
3.4 Calibrating the transmitter .........................................................................................................11
Methods of calibration ..........................................................................................................................................11
User calibration ....................................................................................................................................................12
Wiring for calibration.............................................................................................................................................14
Restore calibration................................................................................................................................................17
Clear calibration....................................................................................................................................................18
4. FUNCTION BLOCKS...........................................................................................19
4.1 Introduction .................................................................................................................................19
4.2 Block description........................................................................................................................19
Block types ...........................................................................................................................................................19
Block diagram.......................................................................................................................................................19
4.3 Parameter details ........................................................................................................................20
5. OPERATION........................................................................................................21
5.1 Overview ......................................................................................................................................21
Transmitter display modes ...................................................................................................................................21
Authentication Device...........................................................................................................................................21
5.2 Transmitter connection status...................................................................................................22
5.3 Transmitter PV display ...............................................................................................................23
5.4 Transmitter quick view of parameters ......................................................................................27

Contents
xii OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Rev. 3
6/24/08
5.5 Transmitter menu........................................................................................................................28
Menu tree.............................................................................................................................................................28
5.6 Authentication device menus....................................................................................................29
Overview..............................................................................................................................................................29
Main menu ...........................................................................................................................................................29
Security and Node Deployment ...........................................................................................................................30
Device Local Configuration ..................................................................................................................................32
Read Node Information........................................................................................................................................33
Advanced Options................................................................................................................................................35
6. MAINTENANCE/REPAIR ....................................................................................36
6.1 Parts .............................................................................................................................................36
6.2 Replacing batteries.....................................................................................................................37
When to replace...................................................................................................................................................37
Tools required ......................................................................................................................................................37
Procedure ............................................................................................................................................................37
6.3 Replacing sensor module ..........................................................................................................39
When to replace...................................................................................................................................................39
Tools required ......................................................................................................................................................39
Procedure ............................................................................................................................................................39
6.4 Replacing antenna ......................................................................................................................41
Tools required ......................................................................................................................................................41
Procedure ............................................................................................................................................................41
6.5 Replacing terminal board...........................................................................................................44
When to replace...................................................................................................................................................44
Tools required ......................................................................................................................................................44
Procedure ............................................................................................................................................................44

Contents
Tables
Rev. 3 OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual xiii
6/24/08
Tables
Table 1 User calibration: T/C and RTD .......................................................................................................12
Table 2 User calibration: ohms (STTW400 only).........................................................................................13
Table 3 Calibration error messages ............................................................................................................16
Table 4 Transmitter connection status ........................................................................................................22
Table 5 Transmitter PV Display...................................................................................................................23
Table 6 PV engineering units ......................................................................................................................23
Table 7 PV status ........................................................................................................................................24
Table 8 Device status ..................................................................................................................................24
Table 9 Menu tree........................................................................................................................................28
Table 10 Buttons for Device Local Configuration ........................................................................................32
Table 11 Read Node Information ................................................................................................................33
Table 12 Advanced Options ........................................................................................................................35
Table 13 Battery replacement procedure ....................................................................................................38
Table 14 Sensor module replacement.........................................................................................................40
Table 15 Antenna replacement procedure ..................................................................................................42
Table 16 Terminal board replacement procedure .......................................................................................44

Contents
Figures
xiv OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Rev. 3
6/24/08
Figures
Figure 1 XYR 6000 Functional Diagram.......................................................................................................2
Figure 2 Block Diagram ...............................................................................................................................19
Figure 3 Main menu.....................................................................................................................................29
Figure 4 Security and Node Deployment.....................................................................................................30
Figure 5 Device Local Configuration screen................................................................................................32
Figure 6 Read Node Information .................................................................................................................33
Figure 7 Advanced Options .........................................................................................................................35
Figure 8 Battery replacement ......................................................................................................................38
Figure 9 Sensor module removal and replacement ....................................................................................40
Figure 10 Antenna replacement ..................................................................................................................43
Figure 11 Terminal board replacement .......................................................................................................45

1. Introduction
1.1. Purpose
Rev. 3 OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual 1
6/24/08
1. Introduction
1.1 Purpose
This manual describes the Honeywell OneWireless XYR 6000 Temperature/DI Transmitter function,
operation and maintenance.
1.2 Scope
The manual includes:
• Details of topics that relate uniquely to the Honeywell XYR 6000 Temperature/DI Transmitter,
• This manual does not cover installation, mounting, or wiring. See XYR 6000 Transmitter Quick Start
Guide (document 34-XY-25-21).
1.3 OneWireless network overview
OneWireless is an all digital, serial, two-way communication mesh network that interconnects industrial
field sensors to a central system.
OneWireless has defined standards to which field devices and operator stations communicate with one
another. The communications protocol is built as an "open system" to allow all field devices and
equipment that are built to OneWireless standard to be integrated into a system, regardless of the device
manufacturer. This interoperability of devices using OneWireless technology is to become an industry
standard for automation systems.
1.4 About the transmitter
The XYR 6000 Temperature/DI Transmitter is furnished with OneWireless interface to operate in a
compatible distributed OneWireless system. The transmitter will interoperate with any OneWireless-
registered device.
The transmitter includes OneWireless electronics for operating in a 2.4GHz network. It features function
block architecture.
Inputs
The transmitter supports three input channels in various configurations depending on model.
• Up to 3 T/C or millivolt channels (STTW400)
• Up to 2 RTD channels (STTW400)
• Channel 3 must be T/C or mV (STTW400)
• Channels 2 and 3 are discrete inputs (DI) and channel 1 is T/C or millivolt (STTW401)
continued

1. Introduction
1.4. About the transmitter
2 OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Rev. 3
6/24/08
• Input types
− Thermocouple (B ,E, J, K, N, R, S, T) (all models)
− RTD (Pt100, Pt200, Pt500) (STTW400)
− mV (0 to 10, 0 to 50, 0 to 100) (all models)
− Ohm (0 to 100, 0 to 200, 0 to 500, 0 to 1000) (STTW400)
The transmitter measures the analog signal from temperature sensors, discrete inputs, millivolt or ohm
values and transmits a digital output signal proportional to the measured value for direct digital
communications with systems.
The discrete input channels support voltage-free floating contacts. Maximum ON contact resistance is 300
ohms. Minimum OFF contact resistance is 5000 ohms.
The Process Variable (PV) is available for monitoring and alarm purposes. The cold junction temperature
is also available as a fourth channel PV. Available PV update rates are 1, 5, 10, 30 seconds and are set on
Wireless Builder. Slower update rates extend battery life.
Figure 1 shows a block diagram of the XYR 6000 Temperature transmitter’s operating functions.
EEPROM
A/D
CH 1
Multi-
plexer
Electronics Housing
Radio
Board
Input
TC
RTD
mV
Ohm
Micro-
processor
Micro-
processor
EEPROM
Battery
Antenn
a
Measurement
Board
Configuration
Data
CH 2
CH 3
Figure 1 XYR 6000 Functional Diagram

2. Specifications
2.1. European Union Usage
Rev. 3 OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual 3
6/24/08
2. Specifications
2.1 European Union Usage
This product may be used in any of the following European Union nations.
Country ISO 3166
2 letter code Country ISO 3166 2 letter code
Austria AT Latvia LV
Belgium BE Liechtenstein LI
Bulgaria BG Lithuania LT
Cyprus CY Malta MT
Czech Republic CZ Netherlands NL
Denmark DK Norway NO
Estonia EE Poland PL
Finland FI Portugal PT
France FR Romania RO
Germany DE Slovakia SK
Greece GR Slovenia SI
Hungary HU Spain ES
Iceland IS Sweden SE
Ireland IE Switzerland CH
Italy IT United Kingdom BG

2. Specifications
2.2. Certifications and approvals
4 OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Rev. 3
6/24/08
2.2 Certifications and approvals
Transmitter
See the product label for applicable approvals and ratings.
Approval / Item Ratings / Description
CSAcus Intrinsically Safe CL I, Div 1, Groups A, B, C, & D; CL II, Div 1, Groups E, F & G; CL III, T4
CL I, Zone 0: Ex ia IIC, T4; CL I, Zone 0: AEx ia IIC, T4
CSAcus Explosionproof CL I, Div 1, Groups A, B, C, & D; CL II, Div 1, Groups E, F & G; CL III, T4
CL I, Zone 1: Ex d IIC, T4; CL I, Zone 1: AEx d IIC, T4
CSAcus Nonincendive CL I, Div 2, Groups A, B, C & D; CL II, Div 2, Groups F & G; CL III, Div 2, T4
CL I, Zone 2: Ex nA IIC, T4; CL I, Zone 2: AEx nA IIC, T4
FM Approvals
Intrinsically Safe
CL I, Div 1, Groups A, B, C, & D; CL II, Div 1, Groups E, F & G; CL III, T4
CL I, Zone 0: AEx ia IIC, T4
FM Approvals
Explosionproof
CL I, Div 1, Groups A, B, C, & D; CL II, Div 1, Groups E, F & G; CL III, T4
CL I, Zone 1: AEx d IIC, T4
FM Approvals
Nonincendive
CL I, Div 2, Groups A, B, C & D; CL II, Div 2, Groups F & G; CL III, Div 2, T4
CL I, Zone 2: AEx nA IIC, T4
HON – ATEX
Non-Sparking
, Ex nA IIC, T4; Ta = 85°C, Zone 2
Process Connections in
Division 2 / Zone 2
Division 2 / Zone 2 apparatus may only be connected to processes classified
as non-hazardous or Division 2 / Zone 2. Connection to hazardous
(flammable or ignition capable) Division 1 / Zone 0, or 1 process is not
permitted.
Enclosure Type Type 4X, IP 66/67
CRN Canadian Registration Number
Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entires be
sealed with an NRTL listed cable gland or seal fitting. Cable glands and seal fittings are not supplied by
Honeywell.
For detailed transmitter specifications see the following Specification and Model Selection Guide.
• XYR 6000 Wireless Transmitter Temperature/DI (document 34-XY-03-29)

2. Specifications
2.3. Agency compliance information
Rev. 3 OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual 5
6/24/08
2.3 Agency compliance information
This section contains the Federal Communications Commission (FCC), Industry Canada (IC) and Radio
Frequency compliance statements for the OneWireless Multinode device.
ATTENTION
XYR6000 units must be professionally installed in accordance with the requirements specified in the
OneWireless XYR6000 Agency Compliance Professional Installation Guide.
FCC compliance statements
• This device complies with Part 15 of FCC Rules and Regulations. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference and (2) this device must
accept any interference received, including interference that may cause undesired operation.
• This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radiofrequency energy and, if not installed and used in accordance with these instructions, may
cause harmful interference to radio communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
• Intentional or unintentional changes or modifications must not be made to the Multinode unless under
the express consent of the party responsible for compliance. Any such modifications could void the
user’s authority to operate the equipment and will void the manufacturer’s warranty.
IC compliance statements
• To reduce potential radio interference to other users, the antenna type and its gain should be so chosen
that the equivalent isotropic radiated power (EIRP) is not more than that permitted for successful
communication.
• Operation is subject to the following two conditions: (1) this device may not cause interference, and
(2) this device must accept any interference, including interference that may cause undesired operation
of the device.
• This Class A digital apparatus complies with Canadian ICES-003.
• French: Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
Radio Frequency (RF) statement
To comply with FCC’s and Industry Canada’s RF exposure requirements, the following antenna
installation and device operating configurations must be satisfied.
• Remote Point-to-Multi-Point antenna(s) for this unit must be fixed and mounted on outdoor permanent
structures with a separation distance between the antenna(s) of greater than 20cm and a separation
distance of at least 20cm from all persons.
• Remote Fixed Point–to-Point antenna(s) for this unit must be fixed and mounted on outdoor
permanent structures with a separation distance between the antenna(s) of greater than 20cm and a
separation distance of at least 100cm from all persons.

2. Specifications
2.3. Agency compliance information
6 OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Rev. 3
6/24/08
• Furthermore, when using integral antenna(s) the Multinode unit must not be co-located with any other
antenna or transmitter device and have a separation distance of at least 20cm from all persons.
European Union restriction
France restricts outdoor use to 10mW (10dBm) EIRP in the frequency range of 2,454-2,483.5 MHz.
Installations in France must limit EIRP to 10dBm, for operating modes utilizing frequencies in the range of
2,454 – 2,483.5MHz.