Honeywell oneWireless XYR 6000 User manual

OneWireless
XYR 6000 SmartCET Corrosion
Transmitter
User's Manual
34-XY-25-18
Revision 3
6/24/08

ii OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3
6/24/08
Notices and Trademarks
Copyright 2008 by Honeywell International Inc.
Revision 3 June 24, 2008
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may
be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell International
Process Solutions
2500 West Union Hills
Phoenix, AZ 85027
1-800 343-0228

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About This Document
This document describes preparation, operation and maintenance of the XYR 6000 Wireless Corrosion
Transmitters. Mounting, installation and wiring are covered in other documents.
Honeywell does not recommend using devices for critical control where there is a single point of failure or where
single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory
control, and controls that do not have environmental or safety consequences. As with any process control solution,
the end-user must weigh the risks and benefits to determine if the products used are the right match for the
application based on security, safety, and performance. Additionally, it is up to the end-user to ensure that the
control strategy sheds to a safe operating condition if any crucial segment of the control solution fails.
Revision Information
Document Name Document ID Revision
Number Publication Date
XYR 6000 SmartCET Corrosion Transmitter
User's Manual
34-XY-25-18 1 6/7/07
2 8/10/07
3 6/24/08
References
The following list identifies all documents that may be sources of reference for material discussed in this
publication.
Document Title
XYR 6000 Transmitters Quick Start Guide
Getting Started with Honeywell OneWireless Solutions
OneWireless Wireless Builder User’s Guide
OneWireless Builder Parameter Reference
Support and contact info
United States and Canada
Contact: Honeywell Solution Support Center
Phone: [phone]. In Arizona: 602- 313-5558
Calls are answered by dispatcher between 6:00 am and 4:00 pm Mountain Standard Time.
Emergency calls outside normal working hours are received by an answering service and
returned within one hour.
Facsimile: [phone]
Mail: Honeywell TAC, MS P13
2500 West Union Hills Drive
Phoenix, AZ, 85027

iv OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3
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Europe
Contact: Honeywell TAC-EMEA
Phone: [phone]
Facsimile: [phone]
Mail: TAC-BE02
Hermes Plaza
Hermeslaan, 1H
B-1831 Diegem, Belgium
Pacific
Contact: Honeywell Global TAC – Pacific
Phone: [phone] (toll free within Australia)
[phone] (outside Australia)
Facsimile: [phone]
Mail: Honeywell Limited Australia
5 Kitchener Way
Burswood 6100, Western Australia
Email: [email protected]
India
Contact: Honeywell Global TAC – India
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Automation India Ltd.
56 and 57, Hadapsar Industrial Estate
Hadapsar, Pune –411 013, India
Email: [email protected]
Korea
Contact: Honeywell Global TAC – Korea
Phone: [phone]
[phone]
Facsimile: [phone]
Mail: Honeywell Co., Ltd
17F, Kikje Center B/D,
191, Hangangro-2Ga
Yongsan-gu, Seoul, 140-702, Korea
Email: [email protected]
People’s Republic of China
Contact: Honeywell Global TAC – China
Phone: [phone]
Mail: Honeywell (China) Co., Ltd
33/F, Tower A, City Center, 100 Zunyi Rd.
Shanghai 200051, People’s Republic of China
Email: [email protected]

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Singapore
Contact: Honeywell Global TAC – South East Asia
Phone: [phone]
Facsimile: [phone]
[phone]
Mail: Honeywell Private Limited
Honeywell Building
17, Changi Business Park Central 1
Singapore 486073
Email: [e-mail]
Taiwan
Contact: Honeywell Global TAC – Taiwan
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Taiwan Ltd.
17F-1, No. 260, Jhongshan 2nd Road.
Cianjhen District
Kaohsiung, Taiwan, ROC
Email: [email protected]
Japan
Contact: Honeywell Global TAC – Japan
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Japan Inc.
New Pier Takeshiba, South Tower Building,
20th Floor, 1-16-1 Kaigan, Minato-ku,
Tokyo 105-0022, Japan
Email: Global-TAC-Jap[email protected]
World Wide Web
Honeywell Solution Support Online:
http://www.honeywell.com/ps
Elsewhere
Call your nearest Honeywell office.
Training Classes
Honeywell Automation College:
http://www.automationcollege.com

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Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
ATTENTION: Identifies information that requires special consideration.
TIP: Identifies advice or hints for the user, often in terms of performing a task.
CAUTION
Indicates a situation which, if not avoided, may result in equipment or work (data) on
the system being damaged or lost, or may result in the inability to properly operate
the process.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe
practices.
CAUTION symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in serious injury or death.
WARNING symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS
LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which equipment may be
sensitive. Observe precautions for handling electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the protective earth
(green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to Protective Earth at the
source of supply in accordance with national local electrical code requirements.
Earth Ground:Functional earth connection. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.
Chassis Ground: Identifies a connection to the chassis or frame of the equipment
shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.
continued

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Symbol Description
The Factory Mutual®Approval mark means the equipment has
been rigorously tested and certified to be reliable.
The Canadian Standards mark means the equipment has been
tested and meets applicable standards for safety and/or
performance.
The Ex mark means the equipment complies with the requirements
of the European standards that are harmonised with the 94/9/EC
Directive (ATEX Directive, named after the French "ATmosphere
EXplosible").
For radio equipment used in the European Union in accordance
with the R&TTE Directive the CE Mark and the notified body (NB)
identification number is used when the NB is involved in the
conformity assessment procedure. The alert sign must be used
when a restriction on use (output power limit by a country at certain
frequencies) applies to the equipment and must follow the CE
marking.
The C-Tick mark is a certification trade mark registered to ACMA
(Australian Communications and Media Authority) in Australia under
the Trade Marks Act 1995 and to RSM in New Zealand under
section 47 of the NZ Trade Marks Act. The mark is only to be used
in accordance with conditions laid down by ACMA and RSM. This
mark is equal to the CE Mark used in the European Union.
N314 directly under the logo is Honeywell’s unique supplier
identification number.

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Contents
1. INTRODUCTION....................................................................................................1
1.1 Purpose..........................................................................................................................................1
1.2 Scope..............................................................................................................................................1
1.3 OneWireless network overview...................................................................................................1
1.4 About the transmitter....................................................................................................................1
2. SPECIFICATIONS .................................................................................................3
2.1 European Union Usage.................................................................................................................3
2.2 Certifications and approvals........................................................................................................4
Transmitter .............................................................................................................................................................4
Authentication Device.............................................................................................................................................5
2.3 Probes ..........................................................................................................................................10
Electrode area ......................................................................................................................................................10
Constants for common probe materials................................................................................................................10
3. PREPARATION ...................................................................................................12
3.1 Installation ...................................................................................................................................12
3.2 Configuration...............................................................................................................................12
3.3 Connecting to network ...............................................................................................................12
3.4 Calibrating the transmitter .........................................................................................................12
Overview ..............................................................................................................................................................12
User calibration ....................................................................................................................................................13
Linear polarization resistance check.....................................................................................................................14
Restore calibration to factory default ....................................................................................................................16
4. FUNCTION BLOCKS...........................................................................................17
4.1 Introduction .................................................................................................................................17
4.2 Block description........................................................................................................................17
Block types ...........................................................................................................................................................17
Block diagram.......................................................................................................................................................17
4.3 Parameter details ........................................................................................................................18
5. OPERATION........................................................................................................19
5.1 Overview ......................................................................................................................................19
Display modes......................................................................................................................................................19
Authentication Device...........................................................................................................................................19
5.2 Transmitter connection status...................................................................................................20
5.3 Transmitter PV display ...............................................................................................................21

Contents
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5.4 Transmitter quick view of parameters ......................................................................................25
5.5 Transmitter menu........................................................................................................................26
Menu tree.............................................................................................................................................................26
5.6 Authentication device menus....................................................................................................27
Overview..............................................................................................................................................................27
Main menu ...........................................................................................................................................................27
Security and Node Deployment ...........................................................................................................................28
Device Local Configuration ..................................................................................................................................30
Read Node Information........................................................................................................................................31
Advanced Options................................................................................................................................................33
6. TROUBLESHOOTING.........................................................................................34
6.1 Diagnosis of Transmitter Health from Measurement Data......................................................34
6.2 General troubleshooting procedures........................................................................................35
6.3 Recommended operating conditions........................................................................................37
7. CORROSION MEASUREMENTS........................................................................39
7.1 Overview ......................................................................................................................................39
7.2 General corrosion rate................................................................................................................39
Working method summary ...................................................................................................................................39
7.3 B value..........................................................................................................................................40
7.4 Pitting factor................................................................................................................................41
7.5 Corrosion mechanism indicator................................................................................................42
Understanding CMI values...................................................................................................................................42
8. MAINTENANCE/REPAIR ....................................................................................44
8.1 Parts .............................................................................................................................................44
8.2 Replacing sensor module ..........................................................................................................45
Tools required ......................................................................................................................................................45
Procedure ............................................................................................................................................................45
8.3 Replacing batteries.....................................................................................................................47
When to replace...................................................................................................................................................47
Tools required ......................................................................................................................................................47
Procedure ............................................................................................................................................................47
8.4 Replacing antenna ......................................................................................................................49
Tools required ......................................................................................................................................................49
Procedure ............................................................................................................................................................49
8.5 Replacing terminal board...........................................................................................................52
When to replace...................................................................................................................................................52
Tools required ......................................................................................................................................................52
Procedure ............................................................................................................................................................52