Honeywell SMV800 Instruction Manual

SmartLine Multivariable Transmitter
SMV800 Quick Start Installation Guide
34-SM-25-04, Revision 2, December 2015
Honeywell Process Solutions
This document provides
descriptions and procedures for
the quick installation of
Honeywell’s family of SmartLine
Transmitters.
The SmartLine Multivariable
Transmitter is available in a variety
of models for measuring
differential pressure, static
pressure, process temperature,
volume and mass flow
parameters.
For full details refer to the manuals
listed below for protocols, user
Interface (HMI) operation,
Installation, configuration,
calibration, maintenance, parts,
and safety and approvals etc.
including options
Various other documents are
available on the CD supplied
with your shipment. Documents
in hardcopy can also be ordered.
Copyrights, Notices and
Trademarks
Copyright 2015 by Honeywell
Revision 2, December 2015
Trademarks
SFC, SmartLine, ST 700, ST 800,
STT850 and SMV800 are U.S.
registered trademarks of
Honeywell Inc.
HART® isTrademarks of
FieldComm Group™
References
The following list identifies all documents that may be sources of reference for material
discussed in this publication.
Document Title
Document #
SMV800 SmartLine Transmitter User’s Manual
34-SM-25-03
SMV800 SmartLine Transmitter Safety Manual
34-SM-25-05
SMV800 SmartLine Transmitter HART User Manual
34-SM-25-06
SMV800 Pocket Configuration Guide
34-SM-00-05

SmartLine Multivariable Transmitter
2 Quick Start Installation Guide December 2015
Table of Contents
Installation ...................................................................................................3
Mounting the Transmitter ............................................................................4
Bracket Mounting ..................................................................................5
Mounting Bracket ..................................................................................5
Rotating Transmitter Housing ...............................................................6
Leveling Transmitters with Small Absolute or Differential Pressure
Spans ....................................................................................................7
Conduit Entry Connectors, Plugs and Adapters .........................................8
Wiring Connections and Power Up .......................................................... 10
Wiring Variations ................................................................................ 12
Input Sensor Wiring............................................................................ 13
Explosion-Proof Conduit Seal .................................................................. 15
Trim the Transmitter ................................................................................. 16
Procedure to Trim the Transmitter ..................................................... 16
Set the Jumpers For HART/DE ................................................................ 17
Setting Failsafe Direction and Write Protect Jumpers ....................... 17
Configuration Guide ................................................................................. 19
Tables
Table 1 - Conduit Entry Connectors and Plugs ..........................................8
Table 2 - Conduit Adapters .........................................................................9
Table 3 – Advanced Display Configuration .............................................. 19
Figures
Figure 1 – Electronic Housing Components ...............................................3
Figure 2: Mounting Brackets .......................................................................4
Figure 3: Angle Mounting Bracket ...............................................................5
Figure 4: Rotating Transmitter Housing ......................................................6
Figure 5: Using level to mount transmitter ..................................................7
Figure 6: Electronic Housing Conduit Entries .............................................9
Figure 7: HART/DE Transmitter Operating Ranges ................................ 10
Figure 8: Transmitter Terminal Board and Grounding Screw .................. 11
Figure 9: Thermocouple Connections ...................................................... 13
Figure 10: RTD Connections .................................................................... 14
Figure 11: Jumper Location HART .......................................................... 18
Figure 12: Jumper Settings HART ........................................................... 18

December 2015 Quick Start Installation Guide 3
INSTALLATION
Evaluate the site selected for the transmitter installation with respect to
the process system design specifications and Honeywell’s published
performance characteristics for your particular model.
Temperature extremes can affect display quality. The display can become
unreadable at temperature extremes; however, this is only a temporary
condition. The display will again be readable when temperatures return to
within operable limits.
Features and Options
The SMV800 is packaged in two major assemblies: the Electronics
Housing and the Meter Body. The elements in the Electronic Housing
respond to setup commands and execute the software and protocol for
the different pressure measurement types. Figure 1 shows the
assemblies in the Electronics Housing with available options.
The Meter Body provides connection to a process system. Several
physical interface configurations are available, as determined by the
mounting and mechanical connections.
Figure 1 – Electronic Housing Components
The SMV800 SmartLine MultiVariable transmitter measures Differential
Pressure, Static Pressure (Absolute or Gauge), and Process Temperature.
These measurements are used to calculate volumetric or mass flow rates.
The measured values and calculated flow read by a connected Host.

SmartLine Multivariable Transmitter
4 Quick Start Installation Guide December 2015
Available communication protocols are Honeywell Digitally Enhanced
(DE) and HART. Digital or Analog (4-20ma) output modes are available.
The SMV800 measures Process Temperature from an external RTD or
Thermocouple.
The device may be configured to map any of the four Process Variable to
the Analog Output (4-20 mA):
 Differential Pressure PV1
 Static Pressure PV2
 Process Temperature PV3
 Calculated Flow Rate PV4
MOUNTING THE TRANSMITTER
Transmitter models can be attached to a two-inch (50 millimeter) vertical
or horizontal pipe using Honeywell’s optional angle or flat mounting
bracket; alternately you can use your own bracket.
Typical Bracket mounted Installations
Figure 2: Mounting Brackets

December 2015 Quick Start Installation Guide 5
Bracket Mounting
Mounting bracket, see Figure 3
Rotate the transmitter housing, see Figure 4
Level a transmitter with small absolute or differential pressure spans, see
Figure 5.
Mounting Bracket
Position bracket on 2-inch (50.8 mm) and install “U” bolt around pipe and
through holes in bracket. Secure with nuts and lock washers provided.
Figure 3 Example - Angle mounting bracket secured to horizontal or
vertical pipe.
Figure 3: Angle Mounting Bracket

SmartLine Multivariable Transmitter
6 Quick Start Installation Guide December 2015
Rotating Transmitter Housing
Use a 2mm hex wrench to loosen the set screw on outside neck of
transmitter one full turn. Rotate the transmitter housing to a maximum of
180 degree increment in left or right direction from center to position you
require and tighten set screw (1.46 to 1.68 Nm/13 to 15 lb-in).
Figure 4 Example – Rotating Transmitter Housing.
Figure 4: Rotating Transmitter Housing

December 2015 Quick Start Installation Guide 7
Leveling Transmitters with Small Absolute or Differential
Pressure Spans
Mounting position of these transmitters is critical due to the smaller
transmitter spans.
To minimize these positional effects on calibration (zero shift), take the
appropriate mounting precautions that follow for the given transmitter
model.
See Figure 5 for suggestions on how to level the transmitter using a spirit
balance.
To perform a Zero Trim after leveling, refer to Trim the Transmitter on
page 16.
Figure 5: Using level to mount transmitter
For a model SMA810 or SMA845 transmitters, you must ensure that the
transmitter is vertical when mounting it. You do this by leveling the
transmitter side-to-side and front-to-back.
Mount transmitter vertically to assure best accuracy. Position a spirit
balance on pressure connection surface of AP body.

SmartLine Multivariable Transmitter
8 Quick Start Installation Guide December 2015
CONDUIT ENTRY CONNECTORS, PLUGS AND ADAPTERS
Procedures
It is the user/installer’s responsibility to install the transmitters in
accordance with national and local code requirements. Conduit entry
plugs and adapters shall be suitable for the environment, shall be certified
for the hazardous location when required and acceptable to the authority
having jurisdiction for the plant.
CONDUIT ENTRY PRECAUTIONARY NOTICE
THE CONDUIT/CABLE GLAND ENTRIES OF THIS PRODUCT ARE
SUPPLIED WITH PLASTIC DUST CAPS WHICH ARE NOT TO BE USED
IN SERVICE.
IT IS THE USER’S RESPONSIBILITY TO REPLACE THE DUST CAPS
WITH CABLE GLANDS, ADAPTORS AND/OR BLANKING PLUGS WHICH
ARE SUITABLE FOR THE ENVIRONMENT INTO WHICH THIS PRODUCT
WILL BE INSTALLED. THIS INCLUDES ENSURING COMPLIANCE WITH
HAZARDOUS LOCATION REQUIREMENTS AND REQUIREMENTS OF
OTHER GOVERNING AUTHORITIES AS APPLICABLE.
Use the following procedures for installation.
Table 1 - Conduit Entry Connectors and Plugs
Step
Action
1
Remove the protective plastic cap from the threaded conduit
entry.
2
To ensure the environmental ingress protection rating on
tapered (NPT), a non-hardening thread sealant may be used.
3
Thread the appropriate size conduit connector or plug (M20
or ½” NPT) into the conduit entry opening. Do not install
conduit entry connectors or plugs in conduit entry openings if
adapters or reducers will be used.
4
Tighten plugs according to the following table.
Description
Tool
Torque
M20 Conduit
Entry
10mm Hex Wrench
32 Nm
24 Lb-ft
½” NPT
Conduit Entry
10mm Hex Wrench
32 Nm
24 Lb-ft

December 2015 Quick Start Installation Guide 9
Table 2 - Conduit Adapters
Step
Action
1
Remove the protective plastic cap from the threaded conduit
entry.
2
To ensure the environmental ingress rating on tapered
threads (NPT), a non-hardening thread sealant may be used.
3
Thread the appropriate size adapter (½ NPT) into the conduit
entry opening
4
Tighten adapters according to the following table.
Description
Tool
Torque
½ to ¾ NPT Adapter
1 ¼” Wrench
32 Nm
24 Lb-ft
Figure 6: Electronic Housing Conduit Entries
Note. No conduit connectors or plugs come installed in the housings. All
housings come with temporary plastic dust protectors (red) installed and
are not certified for use in any installation

SmartLine Multivariable Transmitter
10 Quick Start Installation Guide December 2015
WIRING CONNECTIONS AND POWER UP
Summary
The transmitter is designed to operate in a two-wire power/current loop
with loop resistance and power supply voltage within the HART/DE
operating range shown in Figure 7.
Figure 7: HART/DE Transmitter Operating Ranges
Loop wiring is connected to the Transmitter by simply attaching the
positive (+) and negative (–) loop wires to the positive (+) and negative
(–) terminals on the Transmitter terminal block in the Electronics Housing
shown in Figure 8. Connect the Loop Power wiring shield to earth
ground only at the power supply end.

December 2015 Quick Start Installation Guide 11
Figure 8: Transmitter Terminal Board and Grounding Screw
As shown in Figure 8, each transmitter has an internal terminal to
connect it to earth ground. Optionally, a ground terminal can be added to
the outside of the Electronics Housing.
Screw terminals 1, 2, 3, 5, 6, 7 & 8 only required for single input,
terminals 4 and 9 are not used.
Grounding the transmitter for proper operation is required, as doing so
tends to minimize the possible effects of noise on the output signal and
affords protection against lightning and static discharge. An optional
lightning terminal block can be installed in place of the non-lightning
terminal block for transmitters that will be installed in areas that are
highly susceptible to lightning strikes. As noted above, the Loop Power
wiring shield should only be connected to earth ground at the power
supply end.
Wiring must comply with local codes, regulations and
ordinances. Grounding may be required to meet various approval
body certification, for example CE conformity. Refer to Appendix A of
this document for details.

SmartLine Multivariable Transmitter
12 Quick Start Installation Guide December 2015
The transmitter is designed to operate in a two-wire power/current loop
with loop resistance and power supply voltage within the operating
range; see Figure 7.
With an optional remote meter, the voltage drop for this must be added
to the basic power supply voltage requirements to determine the
required transmitter voltage and maximum loop resistance. Additional
consideration is required when selecting intrinsic safety barriers to
ensure that they will supply at least minimum transmitter voltage,
including the required 250 ohms of resistance (typically within the
barriers) needed for digital communications.
Wiring Variations
The above procedures are used to connect power to a transmitter. For
loop wiring and external wiring, detailed drawings are provided for
Transmitter installation in
non-intrinsically safe areas and for intrinsically safe loops in hazardous
area locations.
This procedure shows the steps for connecting power to the transmitter.
Wiring must comply with local codes, regulations and ordinances.
Grounding may be required to meet various approval body
certification, for example CE conformity. Refer to the SmartLine
Multivariable Transmitter User’s Manual 34-SM-25-03) for details.

December 2015 Quick Start Installation Guide 13
Input Sensor Wiring
Connect the input sensors as shown in Figure 9 below:
o To minimize common noise problems in the application, a
strap/jumper should be wired between terminals 6 and 8.
Applicable for Universal input modes only.
Figure 9: Thermocouple Connections

SmartLine Multivariable Transmitter
14 Quick Start Installation Guide December 2015
Figure 10: RTD Connections
o Resistance temperature detector (RTD) measurements use the
3 or 4 wire approach. The transmitter determines by itself if a 3
or 4 wire RTD is connected when powered up.
Figure 10: RTD Connections
Step
Action
1
See Figure 8, above, for parts locations.
2
Remove the end cap cover from the terminal block end of the
electronics housing.
3
Feed loop power leads through one end of the conduit
entrances on either side of the electronics housing. The
transmitter accepts up to 16 AWG wire.
4
Connect the positive loop power lead to the positive (+)
terminal and the negative loop power lead to the negative (-)
terminal. Note that the transmitter is not polarity-sensitive.
5
Feed input sensor wires through the 2nd conduit entrance and
connect wire.
6
Replace the end cap, and secure it in place.

December 2015 Quick Start Installation Guide 15
EXPLOSION-PROOF CONDUIT SEAL
When installed as explosion proof in a Division 1 Hazardous
Location, keep covers tight while the transmitter is energized.
Disconnect power to the transmitter in the non-hazardous area prior
to removing end caps for service.
When installed as non-incendive equipment in a Division 2 hazardous
location, disconnect power to the transmitter in the non-hazardous area,
or determine that the location is non-hazardous before disconnecting or
connecting the transmitter wires.
Transmitters installed as explosion proof in Class I, Division 1, Group A
Hazardous (classified) locations in accordance with ANSI/NFPA 70, the
US National Electrical Code, require a LISTED explosion proof seal to
be installed in the conduit, within 18 inches (457.2 mm) of the transmitter.
Crouse-Hinds type EYS/EYD or EYSX/EYDX are examples of LISTED
explosion proof seals that meet this requirement. Transmitters installed
as explosion proof in Class I, Division 1, Group B, C or D hazardous
(classified) locations do not require that explosion proof seal be installed
in the conduit.

SmartLine Multivariable Transmitter
16 Quick Start Installation Guide December 2015
TRIM THE TRANSMITTER
Procedure to Trim the Transmitter
For a transmitter with a small differential pressure span, you must
ensure that the transmitter is vertical when mounting it. You do this by
leveling the transmitter side-to-side and front-to-back. See Figure 5 for
suggestions on how to level the transmitter using a spirit balance. You
must also zero the transmitter by following the steps in this table.
Step
Action
1
Attach the transmitter to the mounting bracket but do not
completely tighten the mounting bolts
2
Connect a tube between the input connections in the high
pressure (HP) and low pressure (LP) heads to eliminate the
effects of any surrounding air currents.
3
Connect 24 Vdc power to the transmitter. For HART/DE,
connect a digital voltmeter to monitor the PV output.
4
Use applicable communicator to establish communications with
the transmitter. For DE transmitter use the SmartLine
Configuration Toolkit (SCT3000).
For HART, use MCT404-FDC application or other HART
Communicator with applicable Honeywell DD's.
5
While reading the transmitter’s output on a communication
tool or a voltmeter, position the transmitter so the output
reading is at or near zero, and then completely tighten the
mounting bolts.
6
The local display or applicable communicator can be used to
perform the zero corrects. This corrects the transmitter for
any minor error that may occur after the mounting bolts are
tightened.
7
Remove the tube from between the input connections, the
power, and the digital voltmeter or communication tool.

December 2015 Quick Start Installation Guide 17
SET THE JUMPERS FOR HART/DE
Setting Failsafe Direction and Write Protect Jumpers
The SmartLine Multivariable Transmitter (DE or HART) provides two
jumpers to set the desired failsafe action and write protect option.
See Figure 11.
The top jumper on the electronics module sets the failsafe direction. The
default setting is up-scale failsafe.
Upscale drives the loop to a value greater than 21mA while down scale
drives the loop to a value less than 3.8mA.
You can change the failsafe direction by moving the failsafe jumper (top
jumper) to the desired position (UP or DOWN).
The bottom jumper sets the write protect.
The default setting is OFF (Un-protected).
When set to the ON (Protected) position, changed configuration
parameters cannot be written to the transmitter.
When set to the OFF (Un-protected) position, changed configuration
parameters can be written to the transmitter.
ATTENTION: Electrostatic Discharge (ESD) hazards. Observe
precautions for handling electrostatic sensitive devices
Step
Action
1
Turn OFF Transmitter power.
2
Loosen the end-cap lock, and unscrew the end cap from the
electronics side of the transmitter housing.
3
If applicable, carefully depress the tabs on the sides of the
display module and pull it off.
If necessary, move the interface connector from the
communication module to the display module to provide the
preferred orientation of the display module in the window.
4
Set the failsafe jumper (top jumper) to the desired action (UP or
DOWN). And the write protect jumper (Bottom jumper) to the
desired behavior (Protected or Unprotected) See Error!
Reference source not found. for jumper positioning.
5
Screw on the end cap and tighten the end-cap lock.
6
Turn ON Transmitter power.

SmartLine Multivariable Transmitter
18 Quick Start Installation Guide December 2015
Figure 11: Jumper Location HART
Jumper Settings
Description
Failsafe = UP (High)
Write Protect = OFF (Not Protected)
Failsafe = DOWN (Low)
Write Protect = OFF (Not Protected)
Failsafe = UP (High)
Write Protect = ON (Protected)
Failsafe = DOWN (Low)
Write Protect = ON (Protected)
Figure 12: Jumper Settings HART

SmartLine Multivariable Transmitter
December 2015 Quick Start Installation Guide 19
CONFIGURATION GUIDE
Table 3 shows the transmitter display configuration.
Parameters in Italics are read-only.
* Applicable to HART only, not DE
Pressure Parameters
Common Parameters
Temperature Parameters
Flow Parameters
Table 3 – Advanced Display Configuration
Diagnostics
Critical
Active Diags
Meter Body
Meter Body Comm
Temp Sensor Board
Temp Input
Temp Sensor Comm
Comm Module
Comm VCC Fault
Non-Critical
Active Diags
Analog Out Mode
DP Zero Correct
DP Span Correct
Meter Body Input
Meter Body Temp
Meter Body Comm
Pressure Fac Cal*
Temp Cal Correct
Temp Module Temp
Temp Input Range
CJ Range
Temp Input
Temp Input TB6
Temp Fac Cal
Temp Comm
PV Out of Range
Supply Voltage
Comm Module Temp
DAC Temp Comp

SmartLine Multivariable Transmitter
20 Quick Start Installation Guide December 2015
Diagnostics
Non-Critical
Display Setup
Flow Divide by 0
Flow Sqrt of Neg
Flow Direction
Flow SP/PT Comp
DP Simulation
SP Simulation
PT Simulation
Flow Simulation
* Applicable to HART only, not DE
Display Setup
LCD Contrast
Set Contrast
Common Setup
Set Password
Language
Screen Rotate
Rotation Time
DP Units
SP Units
Temp Units
Mass Fl Units
Vol Fl Units
Screen 1 ..
…to
Screen 8
Screen Format
Trend Hours
PV Selection
PV Scaling
Display Units
Custom Units
Decimals
Disp Low Lim
Disp High Lim
Scaling Low
Scaling High
Custom Tag