Horizon Fitness SPF-10II User manual

I
STITCHER & FOLDER
SPF-10II
Important Information
- This manual is designed to help you to install, operate and maintain Stitching and Folding
System SPF-10II. Read, understand and keep this manual in a safe and convenient place.
- Do not operate SPF-10II until you read and understand the instructions in this manual.
- Horizon International Inc. shall not be liable for incidental consequential damages resulting
from : improper or inadequate maintenance by customer; unauthorized modification or misuse;
operation outside of the environmental specifications for the product.
- Horizon International Inc. pursues a policy of continuing improvement in design and perfor-
mance of the product. Therefore, the product design and specifications are subject to change
without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or translated to
another language without the prior written consent of Horizon International Inc.
000927/SPF10II/01E/DV UM201008-01

II
Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
- The signal word CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in damage on machines. It may also be used to alert against unsafe practices.
- Read and understand all safety instructions with signal word such as WARNING and CAU-
TION. If safety instructions are ignored, personal injury may result.
- Horizon International Inc. cannot anticipate every possible situation that might involve a
potential hazard. The instructions in this manual and warning labels on the machine are therefore
not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inadvertent
operation when such operation could cause injury to personnel. Do not attempt to operate any
switch, valve, or other energy isolating device where it is locked or tagged out.
- Do not operate the machines when any covers are removed.
- Some of the drawings in this manual show the machine uncovered for explaining the detail or
inside of machine.

III
CONTENTS
Important Information ............................................................................................I
Safety Precautions....................................................................................................II
1. Before You Begin
1-1 Specifications......................................................................................................2
1-2 Machine Descriptions ........................................................................................3
1-2-1 Machine Descriptions and Functions .............................................................3
[1] General View 1................................................................................................3
[2] General View 2................................................................................................4
[3] Front and Side Joggers ....................................................................................5
[4] Stitcher ............................................................................................................6
[5] Wire Coil .........................................................................................................7
[6] Sheet Transport Section ..................................................................................8
[7] Stitcher Head 1 ................................................................................................9
[8] Stitcher Head 2 ................................................................................................10
1-2-2 Operation Panel ..............................................................................................11
1-3 Accessories..........................................................................................................12
2. Operation Procedure
2-1 Stitching and Folding Operations ....................................................................16
2-1-1 Stitching Section.............................................................................................16
2-1-2 Folding Section...............................................................................................18
2-2 Top and Side Stitching Operations ..................................................................21
2-3 Folding Operations ............................................................................................22
2-4 Corner Stitching Operations ............................................................................23
2-5 Collating Operations .........................................................................................24
2-6 Operation Procedure .........................................................................................25
2-7 For Efficient Operations ...................................................................................26
2-7-1 Adjusting Parts ...............................................................................................26
[1] Adjusting Jogging Stroke of Side Jogger ........................................................26
[2] Adjusting Square of Folding End Stopper ......................................................26
[3] Adjusting Knife Height ...................................................................................26
[4] Adjusting Foding Roller Clearnce...................................................................26
[5] Adjusting Folding Roller Pressure ..................................................................27

IV
3. Preparing and Adjusting the Stitching Head
3-1 Threading Wire..................................................................................................30
3-2 Adjusting Stitch Length ....................................................................................32
3-3 Changing for Work Thickness .........................................................................32
4. Maintenance
4-1 Lubrication.........................................................................................................34
4-1-1 Daily ...............................................................................................................34
4-1-2 Weekly............................................................................................................34
4-2 Cleaning ..............................................................................................................34
4-2-1 Cleaning the Stitching Head (monthly) ..........................................................34
4-2-2 Cleaning the timing Belt and the ....................................................................34
4-3 Replacement .......................................................................................................35
4-3-1 Reversing or Replacing the Clincher Points on the Clincher .........................35
4-3-2 Reversing or Replacing the Driver of the Stitching Head ..............................35
5. Error Detectors and Automatic Stop Motion
5-1 Error Detectors and Automatic Stop Motion .................................................38
6. Installation Instruction
6-1 Installation Instructions ....................................................................................40
6-1-1 Installing Stitching Heads(two) ......................................................................40
6-1-2 Connection of SPF-10II with Collator ...........................................................41
6-1-3 Receiving Tray Installation ............................................................................44

1
1. Before You Begin
1. Before You Begin
1-1 Specifications ........................................................................................... 2
1-2 Machine Descriptions.............................................................................. 3
1-3 Accessories ............................................................................................... 13

2
1. Before You Begin
Model SPF-10II
Runnable Sheet Size 210 x 210 mm (8.3" x 8.3") to 330 x 70 mm (13" x 8.5")
Stitching & Folding
Top Stitching 1 8 x 210 mm (5.8" x 8.3") to 330 x 36 mm (13" x 1 .3")
Corner Stitching 1 8 x 210 mm (5.8" x 8.3") to 330 x 297 mm (13" x 11.7")
Stitcher Motion All stitching heads are cam-operated simultaneously.
Stitching Pitch Adjustable within the range from 80 to 280 mm (3.1" x 11")
Stitching wire Diameter 0.52 mm (Standard)
Stitching Thickness mm (0.25") Max
Production Speed 2,600 Booklets/Hour Max
Power Required 100 v 50/60 Hz, 115 V 60 Hz, 220/2 0 V 50 Hz
Power Consumption 500 W
machine Weight 280 kg (616 Ib)
1-1 Specifications
The machine design and specifications are subject to change without any notice.

3
1. Before You Begin
1-2 Machine Descriptions
1-2-1 Machine Descriptions and Functions
[1] General Vie 1
Hook
This hook is used to install con-
nectors such as CNC and CNS.
Folder
This section consists of folding roller,
knife stopper and folding knife.
Conveyor
This conveyor is used during stitching and fold-
ing operation. The conveyor operation time is
adjustable with conveyor time adjusting knob.
Knife Stopper Adjusting Knob
This knob must be turned to "L" position to increase distance between
leading edge of sheet and folding line, and to "S" position to decrease.
Smoother
Smoother must be set up at position
where booklets are delivered smoothly.
Stopper ON/OFF Knob
This knob is used to select operation mode
of folder.
ON : Folding... Booklets are folded and
delivered upward.
OFF : No folding... Booklets are delivered
without folding.
Receptacles : L1 (Upper)
L1 : For conveyor, CNC or CNS
L2 : For trimmer, FC-10 or receiving tray

1. Before You Begin
Po er S itch
1-2 Machine Descriptions
[2] General Vie 2
Stitcher Hand heel
This handwheel is used to
thread wire through stitcher
head.
Collator
Stitcher Adjusting Knob
This knob is used to adjust
stitcher position.
Operation Panel
Knife Height Adjusting Knob
This knob must be turned clockwise
to raise knife.
Knife Stopper Locking Lever
This lever has to be fastened after fold
stopper is adjusted.
Stitcher Locking Lever
This locking lever has to be fastened
after stitcher position is adjusted.
Stitcher Head
Referring to "Stitcher Head"
(page 9 and 10).

5
1. Before You Begin
Timing Belt
This belt is synchronized with timing
roller. This belt must be set at a
position suitable to size of sheets to be
run.
1-2 Machine Descriptions
[3] Front and Side Joggers
Roller Speed Control Knob
This knob is used to adjust delivery roller
speed.
Side Jogger and Locking Scre
This jogger is set at a position suitable to
size of sheets to be run with side jogger
located at its forward stroke end by press-
ing single jog button.
Front Jogger
The number of jogging motion is adjustable
by stitching interval knob.
Delivery Guide
This guide prevents sheets from curling
up. This guide adjusted to suit delivering
condition of sheets.
Delivery Sheet Bulging Nose
This nose functions to insure smooth and neat
delivery of sheets. This nose installed to handle
A3 or B sheets with light weight.
Jogging Stroke Adjusting Nut
This nut is used to adjust jogging stroke to
7 mm when a 80 gsm paper is run and to
less than 7 mm when thin paper is
handled.

6
1. Before You Begin
1-2 Machine Descriptions
[4] Stitcher
Stitcher Head
This head stitches sheets. Clincher is
located under stitching head.
Timing Roller
This roller delivers stitched sheets to
folding section. This roller is set on
timing belt.
Clincher Locking Scre
This screw is used to align clincher with
stitching head by loosing it.
Clincher
This clincher clinches legs of stitches
penetrated sheets . This must be
aligned with stitcher head.