Hoshizaki DCM-240BAE User manual

NO.NO. U2GW-1499U2GW-1499
ISSUED: FEB. 08, 1994ISSUED: FEB. 08, 1994
FINAL: APR. 14 , 2004FINAL: APR. 14 , 2004
HOSHIZAKIHOSHIZAKI
CUBELET ICE DISPENSERCUBELET ICE DISPENSER
PARTS LISTPARTS LIST
MODELMODEL
DCM-240BAEDCM-240BAE
C-1C-1 OCT.OCT. 19931993
D-0D-0 MAT.MAT. 19941994
E-0E-0 JAN.JAN. 19951995
F-0F-0 JAN.JAN. 19961996
G-0G-0 JAN.JAN. 19971997
G-1G-1 JUN.JUN. 19971997
FINALFINAL

MATERIAL ABBREVIATIONS
PLASTIC
ABS =Acrylonitrile-butadien-styrene
AC =Polyacetal
EVA =Ethylene vinyl acetate
PA =Polyamide = Nylon
PC =Polycarbonate
PE =Polyethylene
PES =Polyester
PETP =Polyethylene terephthalate = Tetlon
PF =Phenol-formaldehyde
PP =Polypropyleneoride
PS =Polystyrene
PTFE =Polytetrafluoroethylene = Teflon
PUR =Polyurethane
PVC =Polyvinyl chloride
RUBBER
EPDM =EP rubber
NBR =Nitrile butadiene rubber
NR =Natural rubber
SI.R =Silicone rubber
SY.R =Synthetic rubber
STEEL
G.S =Galvanized steel
S.S =Stainless steel
AUXILIARY CODE
Ex.1 K-0 Parts are the same as in the preceding year.
"K" is the tenth in alphabetical order with "I" skipped.
So, "K" indicates "2000".
Ex.2 A-1 "A" is the first in alphabetical order.
So, "A" indicates "2001".
Ex.3 A-2 Each time a part is changed in a year, this number advances.
(Note) = Part deleted.
X = Part deleted and replaced by "O" part.
O = New part for "X" in the same auxiliary code.
i

FASTENER ABBREVIATION LIST
ST Phillips Truss Head Machine Screw
SP Phillips Pan Head Machine Screw
SF Phillips Flat Head Machine Screw
SS Phillips Pan Head Machine Screw with Split Lock Washer
SW Phillips Pan Head Machine Screw with Split Lock Washer
and Flat Washer
T1 Phillips Truss Head Tapping Screw (Correspond to Type A)
T2 Phillips Truss Head Tapping Screw (Correspond to Type B)
T3 Phillips Truss Head Tapping Screw (Correspond to Type C)
FT Phillips Truss Head Tapping Screw (Special)
BH Hexagon Head Bolt
BC Socket Head Cap Screw
BS Hexagon Bolt with Split Washer
BW Hexagon Bolt with Split Washer and Flat Washer
BF Hexagon Flange Bolt
BR Cross-Recessed Hexagon Head Bolt
BRW Cross-Recessed Hexagon Head Bolt with Split Lock Washer
and Flat Washer
WL Split Lock Washer
WT External Tooth Washer
WF Flat Washer
WS Spring Washer
NH Hexagon Nut
NF Hexagon Flange Nut
NC Hexagon Cap Nut
NS Square Nut
NW Wing Nut
Ex. ST0308S (Phillips Truss Head Machine Screw,
3x8, made of stainless steel)
Material None: Plated Steel
Length (mm) S: Stainless Steel
Nominal Diameter (mm) B: Brass
Form of Head P: Plastic
Description
(Note) Second character is numerical except the list.
Ex. S1, S2, B3 etc.
And abbreviations and names are shown under the illustration.
ii

1

HA
MODEL : DCM-240BAE TITLE : A. ICE DISPENSER ASSY
INDE
X
NO.
DESCRIPTION
MATERIAL OR
MODEL
PART
NUMBER
REQ'D NUMBER
NUMBER C-1
D-0
E-0
E-1
F-0F-1 G-0G-1
-106825A02 111-BFRAME ASSY
-106825A06 1
-220559A02 1-CICE MAKING UNIT
-220559A03 111
-106827A02 11-DREFRIGERATION CIRCUIT
-106827A03 11
EWATER CIRCUIT -105416A02 1111
-332587A01 1-FCONTROL BOX (A)
-332587A02 111
GCONTROL BOX (B) -332588A01 1111
HMIDDLE FRONT PANEL ASSY -332787A01 1111
-332589A01 1-JLABEL LOCATION
-332589A02 1
1TIE CV-100 7920-0002 7777
2DRAIN PAN S.S 446639-01 1111
3SPACER PVC 440956-01 3333
4THUMBSCREW S.S, ABS 415949G04 2222
5POWER SUPPLY CORD KP-30B 421824-01 1111
6BUSHING SR-7K-2420472-02 1111
7BUSHING SR-30-1420472-03 2222
8BUSHING SB-1500-21 420470-06 2222
9BUSHING SB-625-8420470-01 1111
10 BARRIER -GEAR MOTOR G.S 446634-01 1111
11 BARRIER G.S 446640-01 1111
12 HOLDER -ACCESS VALVEG.S 446641-01 1111
13 CABINET S.S 424987G13 1111
14 SPOUT (A) ABS 105409-01 1111
15 SPOUT (B) ABS 105410-01 1111
16 THUMBSCREW ABS, S.S 415949G08 1111
17 FRONT BARRIER (L) G.S 425094-01 1111
18 FRONT BARRIER (R) G.S 446642-01 1111
2

HA
MODEL : DCM-240BAE TITLE : A. ICE DISPENSER ASSY
INDE
X
NO.
DESCRIPTION
MATERIAL OR
MODEL
PART
NUMBER
REQ'D NUMBER
NUMBER C-1
D-0
E-0
E-1
F-0F-1 G-0G-1
19 BARRIER -SOLENOID S.S 446692-01 1111
20 CLAMP NO.4253 427902-05 1111
21 APRON PANEL S.S 327163-01 1111
22 DRAIN PAN ABS 318857G03 1111
23 BRACKET G.S 424988-02 1111
24 COLLAR S.S 4H0171-01 1111
25 FRONT PANEL S.S 216359G03 1111
26 THUMBSCREW S.S 425221-01 1111
27 TOP PANEL (E) G.S 104679-05 1111
28 GRILLE ABS 102936-03 1111
29 ADJUSTABLE LEG 222-P-16B 417192-01 4444
30 LOUVER (A) PP 103344-05 1111
PP 208840G01 1-31 AIR FILTER (A)
PP 208840G03 111
32 TAPPING SCREW ( BLACK) STEEL,4x8 433954-01 1111
3

4

HA
MODEL : DCM-240BAE TITLE : B. FRAME ASSY
INDE
X
NO.
DESCRIPTION
MATERIAL OR
MODEL
PART
NUMBER
REQ'D NUMBER
NUMBER C-1
D-0
E-0
E-1
F-0F-1 G-0G-1
G.S 106824G02 111-1FRAME (A)
G.S 106824G06 1
2FRAME (B) G.S 329483-01 1111
5

6

HA
MODEL : DCM-240BAE TITLE : C. ICE MAKING UNIT
INDE
X
NO.
DESCRIPTION
MATERIAL OR
MODEL
PART
NUMBER
REQ'D NUMBER
NUMBER C-1
D-0
E-0
E-1
F-0F-1 G-0G-1
KSHUTTER ASSY -211265A09 1111
LCOVER ASSY -BIN TOP -207757A01 1111
1EXTRUDING HEAD -45C S.S 327236G02 1111
2STORAGE BIN -211630G01 1111
3DRIP RING S.S 207754-01 1111
4AGITATOR S.S 314997G01 1111
5THUMBSCREW S.S, ABS 430825G01 3333
6COVER -UPPER, EVAPORATOR PE FOAM 413446-01 1111
7TC1125,
120V 80W
2U0105-01 x 1
TC1148,
120V 80W
2U0146-01 o 1 x 1
GEAR MOTOR
TC1185 2U0147-01 111
8HOUSING COPPER ALLOY 206013G03 1111
9RING (B) S.S 432494-01 1111
10 MECHANICAL SEAL HK9A-MS 432491-01 1111
11 EVAPORATOR -INSULATION AD -332576G01 1111
12 AUGER S.S 328527G01 1111
13 COUPLING -SPLINE S.S 418316-01 1111
14 "O" RING P48 7616-P048 1111
15 "O" RING G40 7616-G040 1111
16 SOCKET HEAD CAP SCREW S.S, M8x14 429121-01 3333
17 DRIP PLATE (B) S.S 412676-01 1111
7

8

9

10

HA
MODEL : DCM-240BAE TITLE : D. REFRIGERATION CIRCUIT
INDE
X
NO.
DESCRIPTION
MATERIAL OR
MODEL
PART
NUMBER
REQ'D NUMBER
NUMBER C-1
D-0
E-0
E-1
F-0F-1 G-0G-1
MFAN MOTOR ASSY (S-0375) 313392A01 1111
1COMPRESSOR CF180J1N-1U
Ø1, 120V 400W
444746-01 1111
2HEXAGON HEAD BOLT -444746F01 x 4
3SPRING WASHER -444746F02 x 4
4WASHER -444746F03 x 4
5SPACER -444746F04 x 4
6RUBBER CUSHION -444746F05 4444
7TIE CV-150 7920-0003 10 10 99
8HOLDER -OVERLOAD -434397-01 1111
9OVERLOAD OL-156EL 445674-01 1111
10 CONDENSER -220563-01 1111
11 SHROUD G.S 307663-01 1111
12 COPPER TUBE COPPER 334125G02 11-
13 COPPER TUBE COPPER 332580-02 1111
14 COPPER TUBE COPPER 332581-02 1111
15 COPPER TUBE COPPER 446630-02 1111
16 TEE COPPER 420041-02 1111
17 COPPER TUBE Ø8.0xt0.8, L=40 106827-21 1111
18 DRIER DY-2HD-2444795-01 1111
19 COPPER TUBE COPPER 332582-02 1111
20 EXPANSION VALVE HFE-5HHD-3445677-02 1111
21 REDUCER COPPER 421904-01 1111
22 COPPER TUBE COPPER 446631-02 1111
23 COPPER TUBE COPPER 220564G02 1111
24 TEE COPPER 417394-01 1111
25 COPPER TUBE Ø6.35xt0.8,
L=150
106827-29 1111
26 COPPER TUBE COPPER 446768-01 1111
27 COPPER TUBE COPPER 446768-02 1111
28 ACCESS VALVE TCJ-2F15-HD 417366-01 2222
11

HA
MODEL : DCM-240BAE TITLE : D. REFRIGERATION CIRCUIT
INDE
X
NO.
DESCRIPTION
MATERIAL OR
MODEL
PART
NUMBER
REQ'D NUMBER
NUMBER C-1
D-0
E-0
E-1
F-0F-1 G-0G-1
29 PRESSURE SWITCH ACB-2UB03 433441-03 1111
30 BRACKET -PRESSURE SWITCH G.S 425506-01 1111
31 INSULATION TUBE 7762-0717, L=30 106827-36 3322
32 INSULATION TUBE 7762-1030,
L=270
106827-37 1111
33 INSULATION TUBE 7762-1030,
L=115
106827-38 1111
34 INSULATION TUBE 7762-1030, L=80 106827-39 1111
35 COVER (A) -EXPANSION VALVE PE FOAM 324313-01 1111
36 COVER (B) -EXPANSION VALVE PE FOAM 324313-02 1111
37 CLAMP D11-S435254-04 x 2 x 2 x 2 x 2
38 INSULATION TUBE 7762-2949,
L=150
106827-43 2222
39 COPPER TUBE COPPER 334128G02 11-
SUS 443461-02 o 1 11x 140 CLAMP
SUS 443461-01 o 1
41 HOLDER / EXP. VALVE -3/8 SUS 3A0107-01 o 1 o 1 o 1 o 1
42 BOLT -448833-01 o 4 o 4 o 4 o 4
43
COPPER TUBE COPPER 338178G02 o 1 1
12

13

HA
MODEL : DCM-240BAE TITLE : E. WATER CIRCUIT
INDE
X
NO.
DESCRIPTION
MATERIAL OR
MODEL
PART
NUMBER
REQ'D NUMBER
NUMBER C-1
D-0
E-0
E-1
F-0F-1 G-0G-1
1PIPE -WATER SUPPLY S.S 319700G01 1111
2PACKING NBR 413854-03 2222
3WATER VALVE J246-086 3U0065-01 1111
4COVER -RESERVOIR INLET SI. R 415094-01 1111
5RESERVOIR ABS 207527-01 1111
6COLLAR S.S 423416-01 1111
7COVER -RESERVOIR ABS 103070-01 1111
8FLOAT SWITCH TW-1221-101 435490-01 1111
9SEPARATOR -RESERVOIR ABS 423538-01 1111
10 WATER VALVE J246-317 3U0066-01 1111
11 PIPE -WATER SUPPLY SI. R 427618-02 1111
12 PIPE -JOINT S.S 319701G01 1111
13 CAP -DRAIN BRASS 425629-01 1111
14 PACKING -DRAIN SY. R 418071-03 1111
15 CLAMP HB20 T19 423866-02 1111
16 CLAMP SK-14 435934-02 4444
17 PIPE -DRAIN EPDM 429620-01 1111
18 TIE CV-150 7920-0003 2222
19 SILICONE HOSE 7730-1114, L=45 105416-21 1111
20 SILICONE HOSE 7730-1114, L=70 105416-22 1111
21 SILICONE HOSE 7730-1721,
L=250
105416-23 1111
22 HOSE 7716-1216,
L=350
105416-24 1111
14

15

HA
MODEL : DCM-240BAE TITLE : F. CONTROL BOX (A) ASSY
INDE
X
NO.
DESCRIPTION
MATERIAL OR
MODEL
PART
NUMBER
REQ'D NUMBER
NUMBER C-1
D-0
E-0
E-1
F-0F-1 G-0G-1
G.S 332583G02 1x 11CONTROL BOX (A)
G.S 332583G03 111
2RELAY LY2ZF, AC24V 406132-06 1111
3RELAY LY1F, AC120V 418271-03 1111
4TRANSFORMER TR5267,
120/24V 1A
2U0042-01 1111
5TIMER BOARD H2AA144C02 437305-02 1111
6BOARD SUPPORT KGLS-6S 414929-01 4444
7TAPPING SCREW 3x8 431415-01 4444
FH032,
250V10A
424288-01 111x 18FUSE HOLDER
F-130,
250V 10A
446963-01 o 1
9FUSE FGAO2 , 250V
1A
420468-03 1111
10 COVER -CONTROL BOX (A) G.S 446632-01 1111
11 12P PLUG HOUSING 3191-12P 412832-04 1x 1
12 CAPACITOR 280VAC, 10uF 416921-05 1111
13 OVERLOAD -GEAR MOTOR NW-3P-2427253-01 1111
14
15P PLUG HOUSING 3191-15P-201 412832-01
o 1 1 1
16

17