Hoshizaki KM-1601MRH User manual

Hoshizaki
“A Superior Degree
of Reliability”
www.hoshizaki.com
Models
KM-1601MRH/3
Modular Crescent Cuber
Hoshizaki America, Inc.
PARTS LIST
Number: 71245
Issued: 9-2-2005
Revised: 2-13-2012

2
CONTENTS
Auxiliary Codes...................................................................................................................... 3
Note About Ordering Parts .................................................................................................... 3
A. Ice Cuber Assembly & Refrigeration Circuit ...................................................................... 4
B. Water Circuit ...................................................................................................................... 7
C. Control Box Assembly ......................................................................................................11
D. Accessories, Labels, & Packaging................................................................................... 12

3
Auxiliary Codes
KM-1601MRH Q-0 May 2005
R-0 February 2006
R-1 August 2006
S-1 January 2007
T-0 January 2008
U-0 January 2009
U-1 August 2009
V-0 January 2010
V-1 July 2010
A-0 January 2011
A-1 September 2011
B-0 January 2012
KM-1601MRH3 Q-0 May 2005
R-0 February 2006
R-1 August 2006
S-1 January 2007
T-0 January 2008
U-0 January 2009
U-1 August 2009
V-0 January 2010
V-1 July 2010
A-0 January 2011
A-1 October 2011
B-0 January 2012
Auxiliary Code Breakdown
The auxiliary code is the rst two characters in the serial number. The rst character
indicates the year. Years progress or regress in alphabetical order. The series runs from
"A" through "V" and the letters "I" and "O" are skipped. The second character indicates
signicant part changes within a year. Base is "0" and this number advances for each
change. In cases where there is a letter in parentheses, this designates the month. This is
the last character in the serial number. The series runs from "(A)" through "(M)" and the
letter "(I)" is skipped. This designation is only included when identifying a parts change
within an auxiliary code.
Note About Ordering Parts
Most assemblies cannot be ordered as complete units; parts in the assemblies generally
must be ordered separately.

4
A. Ice Cuber Assembly & Refrigeration Circuit
KM-1601MRH/3
Q-0 to B-0
5
2
3
4
6
7
17 17a
17c
17b
18
A-1 and Later
1
8
10
12
11
14
13
15
16
KM-1601MRH3
KM-1601MRH
19 19a
2120
23
22
25
24
27
26 29
28
26 29
30
31
32
U-1 and Later
32
U-0 and Earlier
34
33
35
36
37
9a
9

5
Title: A. Ice Cuber Assembly & Refrigeration Circuit Model: KM-1601MRH/3
Index
No.
Description
Material or
Model Number Part Number
Required Number
Q-0
R-0
R-1
to
U-0
U-1
to
A-0
A-1
B-0
Ice Cuber Assembly
Order Assembly Parts Individually
Assembly Number for Reference Only
KM-1601MRH 1A0600A05 1 1 1 1
KM-1601MRH3 1A0600A06 1 1 1 1
1 Front Panel 2A2164-02 1 1 1 1
2 Gasket L=762 4A0808L02 1 1 1 1
3 Top Panel 3A1941A01 1 1 1 1
4 Right Side Panel 2A2165G01 1 1 1 1
5 Front Insulation 322711G01 1 1 1 1
6 Top Insulation 322714G01 1 1 1 1
7 Control Box Cover 3A2386-01 1 1 1 1
8 Junction Box Cover 433410-01 2 2 2 2
9 Bin Control Bulb Holder 322815G02 1 1 1 1
9a Thumbscrew 415949G10 2 2 2 2
10 Bin Control Bulb Holder 328919-01 1 -
3A3903-01 1 1 1
11 Spacer 443545-01 2 -
12 Silicone Hose L=285 7730I3812 1 1 1
13 Run Capacitor KM-1601MRH
35MFD,
370VAC
3A2005-05 1 1 1 1
14 Start Capacitor KM-1601MRH
145-175MFD,
250V
3A0076-01 1 1 1 1
15 Start Relay (Starter) KM-1601MRH 4A1107-09 1 1 1 1
16 Main Transformer KM-1601MRH3 4A0817-01 1 1 1 1
Refrigeration Circuit
Order Assembly Parts Individually
Assembly Number for Reference Only
KM-1601MRH 1A0242A07 1 -
1A1247A01 1 -
1A1830A01 1 1
KM-1601MRH3 1A0242A08 1 -
1A1247A02 1 -
1A1830A02 1 1
17 Compressor
(A-1 and later utilize external
crankcase heater - item 18)
KM-1601MRH 4A2334-02 1 1 1 -
4A2334-01 1
KM-1601MRH3 4A2330-02 1 1 1 -
4A2330-01 1
17a Grommet 434922-01 4 4 4 4
17b Spacer 434921-01 4 4 4 4
17c Bolt 8×45 437889-01 4 4 4 4
18 Crankcase Heater 434186-01 1
19 Receiver 440366-01 1 1 1 1
19a Hex Head Bolt w/Washer 5×10 7B0130510 3 3 3 3
20 Evaporator (includes item 21) 104442G03 1 1 1 1
21 Evaporator Plate 103317G01 4 4 4 4
22 Thermostatic Expansion Valve 4A1482-01 2 2 2 2
23 Thermostatic Expansion Valve
Cover
3A0944-01 2 2 2 2

6
Title: A. Ice Cuber Assembly & Refrigeration Circuit Model: KM-1601MRH/3
Index
No.
Description
Material or
Model Number Part Number
Required Number
Q-0
R-0
R-1
to
U-0
U-1
to
A-0
A-1
B-0
24 Thermostatic Expansion Valve
Bulb Holder
3A0107-01 2 2 2 2
25 Clamp 443461-01 2 2 2 2
26 Valve Body 440352-01 2 -
27 Hot Gas Valve Body 4A3978-01 1 1 1
28 Liquid Line Valve Body 4A3276-01 1 1 1
29 Valve Coil 440353-01 2 -
4A3277-01 2 2 2
30 Check Valve 4A1373-01 2 2 2 2
31 Strainer 441569-02 1 1 1 1
32 High-Pressure Switch 433441-07 1 1 -
463180-04 1 1
33 Thermistor 429006-03 1 1 1 1
34 Thermistor Holder 427430-01 1 1 1 1
35 Drier 4A2663-01 1 1 1 1
36 Discharge Line Coupling 434136G01 1 1 1 1
37 Liquid Line Coupling 433751G01 1 1 1 1

7
B. Water Circuit
1/2
KM-1601MRH/3
Q-0 to B-0
1
3
2
4
5
6
8
9
10
13
14
14
15
16
17
18
19 20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
37
38
36
44
40
41
11
29
42
43
12
12
10b
37
39
7
44a
10c
10a

8
B. Water Circuit
2/2
KM-1601MRH/3
Q-0 to B-0
44
46
46a
46b
46c
46d
46e
48
49
50
47
44a
45
51
52
52a
52b

9
Title: B. Water Circuit Model: KM-1601MRH/3
Index
No. Description
Material or
Model Number Part Number
Required Number
Q-0
to
R-1
S-1
to
A-0
A-1
B-0
Water Circuit
Order Assembly Parts Individually
Assembly Number for Reference Only
1A0094A06 1 1 1
1 Water Supply Pipe (includes
item 2)
4A5216G04 1 1 1
2 Water Supply Pipe Fitting Nut 468616-01 1 1 1
3 Rubber Gasket 413854-03 1 1 1
4Water Valve 3U0111-02 1 1 1
5Drain Valve Housing 435054-01 1 1 1
6Spray Tube 1A0260-02 1 1 1
7Spray Tube 1A0260-01 1 1 1
8 Spray Guide 208586-01 12 12 12
9Cube Guide A 214905-01 1 1 1
10 Cube Guide B 322644-02 1 1 1
10a Thumbscrew 415949G12 1 1 1
10b Collar 435269-01 2 2 2
10c T2 Flat Head Screw 7P22-0416 2 2 2
11 Vinyl Hose L=58 7716-1519 1 1 1
12 Vinyl Hose L=63 7716-2025 2 2 2
13 Hose A 435091-01 1 1 1
14 Distributor 432426-01 2 2 2
15 Plug 4A0176-01 4 4 4
16 Drain Hose 435092-01 1 1 1
17 Drain Valve B 3A1170-01 1 1 1
18 "O" Ring 7611-G035 1 1 1
19 Spring 322685-01 1 1 1
20 Valve Seat 433705-01 1 1 1
21 Hose C 326655-01 1 1 1
22 Overow Cap 322816-01 1 1 1
23 Overow Pipe 322691-01 1 1 1
24 "O" Ring 4A1234-01 1 1 1
25 Float Switch Connector 426799-01 1 1 1
26 Float Switch 4A0886-02 1 -
4A3624-02 1 1
27 Connector 432763-01 1 1 1
28 Rubber Ring 439236-01 1 1 1
29 Silicone Hose L=80 7730I3812 1 1 1
30 Spring 435825-01 1 1 1
31 Vinyl Hose L=670 7716-2025 1 1 1
32 Vinyl Hose L=190 7716-2025 1 1 1
33 Te e 4A0177-01 1 1 1
34 Silicone Hose L=130 7730I3812 2 2 2
35 Bypass Hose 439265-01 1 1 1
36 Ball Valve Assembly (includes
items 37 through 39)
S-0761 442137A01 1 1 1
37 Male Adaptor 325826-01 2 2 2
38 "O" Ring 7611-P018 2 2 - Replaced with thread sealant tape
39 Ball Valve 439293-01 1 1 1

10
Title: B. Water Circuit Model: KM-1601MRH/3
Index
No. Description
Material or
Model Number Part Number
Required Number
Q-0
to
R-1
S-1
to
A-0
A-1
B-0
40 Microswitch 4A2546-01 1 1 1
41 Handle 215383-01 1 1 1
42 Water Supply Tube 2A0079-01 1 1 1
43 Water Supply Tube 2A0079-02 1 1 1
44 Pump Motor Assembly
(includes items 44a through
52b)
S-0731 215693A01 1 1 1
44a Hex Head Bolt w/Washer (LF) SS, 5×12 7B0230512 1 1 1
45 Pump Motor 2U0106-01 1 1 1
46 Pump Flange 215662-01 1 1 1
46a Hexagon Bolt SS, 6×40 7B02-0640 4 4 4
46b Tooth Washer SS, M6 7R22-0600 1 1 1
46c Flat Washer SS, M6 7W22-0600 4 4 4
46d Split Lock Washer SS, M6 7L22-0600 4 4 4
46e Nut SS, M6 7N12-0600 4 4 4
47 Pump Motor Bracket SS 435057-01 1 1 1
48 Mechanical Seal 4A3820-01 1 1 1
49 Packing 428547-01 1 1 1
50 Impeller 428548-01 1 1 1
51 Pin SS 4A0648-01 1 1 1
52 Pump Housing 212636-01 1 1 1
52a Hexagon Bolt SS, 4×30 7B02-0430 4 4 4
52b Flange Nut SS, M4 7J02-0400 4 4 4
Hose Clamps
Hose Clamp 18mm, SS 427443-05 4 4 4
25mm, SS 427443-03 11 11 11
27mm, SS 427443-08 2 2 2

11
C. Control Box Assembly
KM-1601MRH/3
Q-0 to B-0 1
2
3
56
Title: C. Control Box Assembly Model: KM-1601MRH/3
Index
No. Description
Material or
Model Number Part Number
Required Number
Q-0
to
V-0
V-1
to
B-0
Control Box Assembly
Order Assembly Parts Individually
Assembly Number for Reference Only
2A2527A01 1 -
2A6044A01 1
1 Magnetic Contactor 4A0794-01 1 1
2 Pump Motor Capacitor 10MFD,
250VAC
443192-01 1 1
3Control Transformer 3A0172-01 1 1
4 "E" Control Board 2A1410-01 1 1
4a Control Board Support 4A0336-03 4 4
5Bin Control Thermostat 4A2879-02 1 1
6 Control Switch 443119-01 1 1
7 Fuse Holder 4A5443-01 1 1
8 Fuse 10A, 250V 4A0893-07 1 1
4a
4
7 8

12
D. Accessories, Labels, & Packaging
KM-1601MRH/3
Q-0 to B-0
Title: D. Accessories, Labels, & Packaging Model: KM-1601MRH/3
Index
No. Description
Material or
Model Number Part Number
Required Number
Q-0
to
B-0
1 Universal Brace 4A0363-01 2
1a Hex Head Bolt SS, 5×12 7B02-0512 2
2 Hoshizaki Emblem Label 4A0560-01 1
3 Penguin Label 4A0526-01 1
Packaging 2A2126A04
3
2