hpmont HD5L-PLUS Series User manual

HD5L-PLUS Series
Elevator Controller
User Manual
V1.0 2022.06

FOREWORD
Thank you for purchasing HD5L-PLUS series elevator controller manufactured by
Shenzhen Hpmont Technology Co., Ltd.
This User Manual describes how to use HD5L-PLUS series elevator controller and their
installation wiring, parameter setting, troubleshooting and daily maintenance etc.
Before using the product, please read through this User Manual carefully. In addition,
please do not use this product until you have fully understood safety precautions.
Note:
Preserve this Manual for future use.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
If you still have some problems during use, please contact our company Technical
Service Center.
Due to product upgrade or specification change, and for the purpose of
improving convenience and accuracy of this manual, this manual’s contents may
be modified.
Email address: [e-mail]

Connection with Peripheral Devices
Threephase AC power supply
MCCB
Contactor
AC input reactor
(accessory)
EMI filter
EMI filter
AC output reactor
(accessory)
Motor
Controller
Braking resistor
(accessory)
DC reactor
(accessory)

Version and Revision Records
Time: 2022/06
Version: V1.0
Revised Chapter Revised Contents
• Version 1.0 is released

CONTENTS
Chapter 1 Safety Information and Precautions.................................................................................................... 1
1.1 Safety Definition ............................................................................................................................... 1
1.2 About Motor and Load..................................................................................................................... 1
1.3 About HD5L-PLUS ............................................................................................................................. 2
Chapter 2 Product Information............................................................................................................................... 5
2.1 Model.................................................................................................................................................. 5
2.2 Nameplate.......................................................................................................................................... 5
2.3 Rated Value ........................................................................................................................................ 6
2.4 Technical Data ................................................................................................................................... 7
2.5 Parts of Controller............................................................................................................................. 9
Chapter 3 Mechanical Installation........................................................................................................................ 11
3.1 Precautions ...................................................................................................................................... 11
3.2 Installation Site Requirement....................................................................................................... 11
3.3 Installation Direction and Space .................................................................................................. 12
3.4 Dimensions and Weight................................................................................................................. 12
3.5 Install and Dismantle Keypad ....................................................................................................... 13
3.6 Dismantle Plastic Cover ................................................................................................................. 14
Chapter 4 Electrical Installation............................................................................................................................ 15
4.1 Precautions ...................................................................................................................................... 15
4.2 Peripheral Accessories Selection.................................................................................................. 15
4.2.1 Wiring Specifications of Input and Output .......................................................................................15
4.2.2 Power Terminal Lug................................................................................................................................... 16
4.3 Power Terminals .............................................................................................................................. 17
4.3.1 Power Terminal Description ................................................................................................................... 17
4.3.2 Power Terminal Connection ................................................................................................................... 17
4.4 Control Board .................................................................................................................................. 18
4.4.1 LED Description .......................................................................................................................................... 18
4.4.2 Control Terminal......................................................................................................................................... 19
4.4.3 Control Terminal Wiring ...........................................................................................................................21
4.5 PG Card ............................................................................................................................................. 23
4.5.1 PG Card Introduction................................................................................................................................ 23
4.5.2 Wiring Requirement.................................................................................................................................. 23
4.5.3 FD Description ............................................................................................................................................ 24
4.5.4 HD5L-PLUS-PG1-SC ................................................................................................................................... 25

4.5.5 HD-PG2-OC-FD-A....................................................................................................................................... 26
4.5.6 HD-PG5-SINCOS-FD-A.............................................................................................................................. 27
4.5.7 HD-PG6-UVW-FD........................................................................................................................................ 28
4.6 Meet EMC Requirement of Installation ....................................................................................... 30
4.6.1 Correct EMC Installation.......................................................................................................................... 30
4.6.2 Wiring Requirement.................................................................................................................................. 31
4.6.3 Motor Connection...................................................................................................................................... 31
4.6.4 Ground Connection................................................................................................................................... 32
4.6.5 EMI Filter........................................................................................................................................................ 32
4.6.6 Countermeasures for Conduction, Radiation and Radio Frequency Interference..............33
4.6.7 Reactor........................................................................................................................................................... 33
Chapter 5 Operation Instructions......................................................................................................................... 35
5.1 Function Description...................................................................................................................... 35
5.1.1 Operation Mode ......................................................................................................................................... 35
5.1.2 Controller Status......................................................................................................................................... 36
5.1.3 Control Mode............................................................................................................................................... 36
5.1.4 Controller Running Mode .......................................................................................................................36
5.2 Keypad Debugging......................................................................................................................... 37
5.2.1 Keypad Description (LED) .......................................................................................................................37
5.2.2 Display Status.............................................................................................................................................. 38
5.2.3 Keypad Operation Examples..................................................................................................................39
5.3 Bluetooth APP Mobile Phone Debugging .................................................................................. 42
Chapter 6 Function Introduction.......................................................................................................................... 45
6.1 Group D: Display Parameters........................................................................................................ 45
6.1.1 D00: System Status Parameters.............................................................................................................45
6.1.2 D01: Drive Status Parameters.................................................................................................................46
6.1.3 D02: Analog Status Display Parameters .............................................................................................46
6.1.4 D03: Running Status Parameters.......................................................................................................... 46
6.1.5 D04: Encoder Status Parameters........................................................................................................... 47
6.2 Group F: General Function Parameters....................................................................................... 48
6.2.1 F00: Basic Parameters ...............................................................................................................................48
6.2.2 F01: Protection of Parameters ...............................................................................................................50
6.2.3 F02: Start&Stop Parameters.................................................................................................................... 51
6.2.4 F03: Acc./Dec. Parameters....................................................................................................................... 52
6.2.5 F04: Analog Curve Parameters ..............................................................................................................53
6.2.6 F05: Speed Parameters.............................................................................................................................53
6.2.7 F06: Weighing Compensation Parameters........................................................................................55

6.2.8 F07: Asyn. Motor Parameters .................................................................................................................56
6.2.9 F08: Motor Vector Control Speed-loop Parameters.......................................................................59
6.2.10 F09: Current-loop Parameters ............................................................................................................. 60
6.2.11 F10: Syn. Motor Parameters .................................................................................................................60
6.2.12 F11: Encoder Parameters ......................................................................................................................62
6.2.13 F12: Digital I/O Terminal Parameters.................................................................................................63
6.2.14 F13: Analog Input Terminal Parameters...........................................................................................66
6.2.15 F14: SCI Communication Parameters ............................................................................................... 67
6.2.16 F15: Display Control Parameters ........................................................................................................68
6.2.17 F16: Function-boost Parameters ........................................................................................................69
6.2.18 F17: Fault Protect Parameters.............................................................................................................. 70
6.2.19 F18: PWM Parameters ............................................................................................................................72
6.2.20 F19: Enhance Parameters...................................................................................................................... 73
6.2.21 F20: Enhance Parameter Group 2 ......................................................................................................75
6.3 Group Y: Manufacturer Function Parameters............................................................................. 76
Chapter 7 Elevator Application Guidance........................................................................................................... 77
7.1 Basic Debugging Procedures........................................................................................................ 77
7.1.1 Set Basic Parameters ................................................................................................................................. 77
7.1.2 Motor Auto-tuning.................................................................................................................................... 77
7.1.3 Inspection Operation................................................................................................................................ 79
7.1.4 High Speed Operation..............................................................................................................................79
7.2 Terminal MS Run Application........................................................................................................ 80
7.3 Terminal Analog Run Application ................................................................................................ 83
7.4 Power-off Emergency Operation Run Application.................................................................... 85
7.5 OTA Remote Software Upgrate..................................................................................................... 86
Chapter 8 Troubleshooting and Maintenance ................................................................................................... 87
8.1 Troubleshooting.............................................................................................................................. 87
8.1.1 Fault Phenomenon.................................................................................................................................... 87
8.1.2 Troubleshooting ......................................................................................................................................... 87
8.1.3 Reset Fault .................................................................................................................................................... 90
8.2 Maintenance.................................................................................................................................... 91
Chapter 9 Accessories............................................................................................................................................. 93
9.1 Braking Resistor .............................................................................................................................. 93
9.2 Reactor.............................................................................................................................................. 94
9.3 Power Regenerative Unit............................................................................................................... 94

Appendix A Parameters ......................................................................................................................................... 95
Appendix B Modbus Communication Protocol ...............................................................................................117

Elevator Application Guidance
Safety Information and Precaution
5
Operation Instructions
4
Electrical Installation
3
Mechanical Installation
2
Product Information
8
Troubleshooting and Maintenance
9
Accessories
A
Parameters
B
Communication Protocol
6
Function Introduction
A
9
8
7
1

Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions
HD5L-PLUS Series User Manual V1.0 1
Chapter 1 Safety Information and Precautions
1.1 Safety Definition
Danger: A Danger contains information which is critical for avoiding safety hazard.
Warning: A Warning contains information which is essential for avoiding a risk of damage to products or other
equipements.
Note: A Note contains information which helps to ensure correct operation of the product.
1.2 About Motor and Load
Compared to the Industrial Frequency Operation
The HD5L-PLUS series controllers are voltage-type controllers and their output is PWM wave with
certain harmonic wave.Therefore, the temperature, noise and vibration of the motor will be a little
higher than that at industrial frequency running.
Thermal Protection of Motor
When choose the adaptive motor, HD5L-PLUS can effectively implement the motor thermal protection.
Otherwise it must adjust the motor protection parameters or other protection measures to ensure that
the motor is at a safe and reliable running.
Lubrication of Mechanical Devices
At long time low-speed running, provide periodical lubrication maintenance for the mechanical
devices such as gear box and geared motor etc. to make sure the drive results meet the site need.
Start and Stop HD5L-PLUS
User should use the control terminal to start and stop HD5L-PLUS. It is strictly forbidden to use
contactor or other switches on the input side of HD5L-PLUS to start and stop directly, or it will damage
the device.
Check the Insulation of the Motor
For the first time using the motor or after long time storage, it needs check the insulation of the motor.
Worse insulation can cause damage to HD5L-PLUS.
Note:
Use a 500V Mega-Ohm-Meter to test and the insulation resistance must be higher than 5Mohm.
Danger
Warning
Note
1

Chapter 1 Safety Information and Precautions Shenzhen Hpmont Technology Co., Ltd.
2 HD5L-PLUS Series User Manual V1.0
Requirement for Leakage Current Protector RCD
Since the device generates high leakage current which goes through the protective grounding
conductor, please install B type leakage current protector RCD on one side of the power supply.
For the selection of RCD, users need to consider the possible problems of ground leakage current in
both transient status and steady status at start and during running. It is recommended to choose
either special RCD that can suppress the higher harmonics, or general RCD that has more aftercurrent.
Warning for Ground Mass Leakage Current
The device generates mass leakage current, so users need to confirm the reliable grounding before
connect to the power supply. The grounding should comply with the local relative IEC standard.
1.3 About HD5L-PLUS
No Capacitor or Varistor on the Output Side
Since HD5L-PLUS output is PWM wave, it is strictly forbidden to connect capacitor for improving the
power factor or varistor for lightning protection to the output terminals so as to avoid HD5L-PLUS fault
trip or component damage.
Contactors and Circuit Breakers Connected to The Output of HD5L-PLUS
If circuit breaker or contactor needs to be connected between HD5L-PLUS and the motor, be sure to
operate these circuit breakers or contactor when HD5L-PLUS has no output, so as to avoid any damage
to HD5L-PLUS.
Running Voltage
HD5L-PLUS is prohibited to be used beyond the specified range of running voltage. If needed, please
use the suitable voltage regulation device to change the voltage.
Capacitor Energy Storage
When the AC power supply is cut off, capacitor of HD5L-PLUS sustains deadly power for a while. So to
disassemble HD5L-PLUS that is powered, please cut off the AC power supply for more than 10 minutes,
confirm the internal charge indicator is off and the voltage between (+) and (-) of the main circuit
terminals is below 36V.
Generally, the internal circuit enables the capacitor to discharge. However, the discharging may fail in
some exceptions. In these cases, users need to consult Hpmont or our regional distributor.
Change Three Phase Input to Single Phase Input
For three phase input controller, users should not change it to be single phase input.
To use single phase power supply, disable the input phase-loss protection function. And the bus-
voltage and current ripple will increase, which not only influences the life of electrolytic capacitor but
also deteriorates the performance of the controller. In that case, the controller must be derating and
should be 60% within rated value of controller.
Lightning Surge Protection
HD5L-PLUS internal design has lightning surge overcurrent protection circuit, and has certain self-
protection capacity against the lightning.

Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions
HD5L-PLUS Series User Manual V1.0 3
Altitude and Derating
In area where altitude exceeds 1000 meters, HD5L-PLUS should be derating since the heatsink
efficiency will be reduced because of the tenuous air.
The rated value of output current derates by 1% for each 100m increase of the altitude. I.e for the
altitude of 3000m, derated rate is 20% for rated current of HD5L-PLUS. Figure 1-1 is the derating curve
of rated current and the altitude.
Figure 1-1 Derating curve of rated current and altitude
70%
100%
1000m 4000m
Altitude
Rated current of controller
1

Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD5L-PLUS Series User Manual V1.0 5
Chapter 2 Product Information
2.1 Model
2.2 Nameplate
HD5L-4T5P5-PLUS
Product Series
Power
2: 200－240V
4: 380－460V
HD5L-PLUS elevator controller
Phase
D: Single phase / Three phase input
T: Three phase input
Voltage Rating
Product model
Motor power
Input specification
Output specification
Software version
Serial number
MODEL: HD5L-4T5P5-PLUS
5.5kW
POWER:
3PH 380-460V 15A 50/60Hz
INPUT:
8.5kVA 0-460V 13A 0-100HzOUTPUT:
1.00Version:
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
6 HD5L-PLUS Series User Manual V1.0
2.3 Rated Value
Model Motor
(kW)
Rated Capacity
(kVA)
Rated Input
Current (A)
Rated Output
Current (A) Size
Single phase/Three phase power supply: 200 - 240V, 50/60Hz
HD5L-2D2P2-PLUS- 2.2 3.8 24.1/12 (1) 10 F3
HD5L-2D3P7-PLUS 3.7 5.9 40/19 (1) 17 F3
HD5L-2D5P5-PLUS 5.5 8.5 60/28 (1) 25 F3
HD5L-2D7P5-PLUS 7.5 11 75/35 (1) 32 F4
HD5L-2D011-PLUS 11 16 100/47 (1) 45 F5
(1): Value before / is for single phase model, value after / is for three phase model.
Three phase power supply: 200 - 240V, 50/60Hz
HD5L-2T015-PLUS 15 21 62 55 F5
HD5L-2T018-PLUS 18.5 24 77 70 F5
HD5L-2T022-PLUS 22 30 92 80 F6
HD5L-2T030-PLUS 30 39 113 110 F6
Three phase power supply: 380 - 460V, 50/60Hz
HD5L-4T2P2-PLUS 2.2 3.4 7.3 5.1 F3
HD5L-4T3P7-PLUS 3.7 5.9 11.9 9.0 F3
HD5L-4T5P5-PLUS 5.5 8.5 15 13 F3
HD5L-4T7P5-PLUS 7.5 11 19 17 F3
HD5L-4T011-PLUS 11 16 28 25 F3
HD5L-4T015-PLUS 15 21 35 32 F4
HD5L-4T018-PLUS 18.5 24 39 37 F4
HD5L-4T022-PLUS 22 30 47 45 F5
HD5L-4T030-PLUS 30 39 62 60 F5
HD5L-4T037-PLUS 37 49 77 75 F6
HD5L-4T045-PLUS 45 59 92 90 F6

Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD5L-PLUS Series User Manual V1.0 7
2.4 Technical Data
Electrical
Input voltage
Single/three phase: 200 - 240V
Three phase: 200 - 240V
Three phase: 380 - 460V
Fluctuating within ±10%, unbalance rate <3%
Input frequency 50/60Hz ± 5%
Output voltage 0V - input voltage
Output frequency 0.00 - 100.00Hz
Performance
Maximum current 150% rated output current for 2 minutes
180% rated output current for 10 seconds
Control mode V/f, SVC, VC
Running command Keypad; Terminal; SCI communication
Speed setting Digital; Analog; SCI communication
Speed resulotion Digital setting: 0.01Hz
Analog setting: 0.1% × max-frequency
Speed control accuracy SVC: ±0.5% VC: ±0.05%
Speed control range SVC: 1:100 VC: 1:1000
Torque control response SVC: <200ms VC: <50ms
Start torque SVC: 180% rated torque/0.5Hz VC: 180% rated torque/0Hz
Torque control accuracy ±5%
Characteristic Functions
Parameter upload and
download function
Achieve 2 groups parameters uploading and downloading
• From the control board to the keypad
•
From the keypad to the control board
Programmable input and
output terminals Edited input/output terminal functions
Modbus communication Standard Modbus communication protocol
Protection Functions
Auto-inspection To eliminate the potential safety problems, safety inspection for the peripheral devices
is provided when power on
Over-speed protection To make sure safe running, elevator over-speed protection is provided
Speed deviation
protection
To eliminate the potential safety problems, speed deviation detection protection is
provided
Up or Down forced speed
switch function
Up or Down forced speed switch function, to avoid climbing elevator or plunging
elevator
Input or Output phase loss
protection Input or Output phase loss auto-detect and alarm function
Motor temperature
detection Real time detection for the motor temperature
Output GND short circuit
protection Enabled
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
8 HD5L-PLUS Series User Manual V1.0
Protection Functions
Output inter-phase short
circuit protection Enabled
Input and Output
Analog power supply +10V, the Max. output current is 100mA
Digital supply +24V, the Max. output current is 200mA
Analog input AI: Voltage 0 - 10V
Digital input DI1 – DI10: Voltage 0 - 30VDC
Digital output DO1, DO2: Voltage 0 - 30VDC, the Max. output current is 50mA
Relay output
Y1: Contact rating 250VAC/5A or 30VDC/5A
Y2, Y3: Contact rating 250VAC/3A or 30VDC/1A
RA, RB, RC: Contact rating 250VAC/5A or 30VDC/5A
Communication RJ45 interface
MOD+, MOD-: 485 communication
USB Connect the bluetooth module (MT70-BLE-A), use the mobile phone for debugging
Keypad
LED display
5 digit LED digital tube, 5 unit indicator lights, 5 status indicator lights
• Setting function parameter, checking status parameter, checking fault code etc.
• Achieve quick parameter copy
Environment
Running temperature
-10 - +40°C, the Max. is 50°C, air temperature fluctuation is less than 0.5°C/min
The derating value of output current of HD5L-PLUS shall be 2% for each degree
centigrade above 40°C.
Storage temperature -40 - +70°C
Location for use Indoor, preventing from direct sunlight, no dust, corrosive, flammable gases, oil mist,
water vaper, dripping or salt etc.
Altitude Less than 1000 meters, otherwise should be derating use
Humidity Less than 95%RH, non-condensing
Vibration resistance 3.5m/s2in 2 - 9Hz, it is 10m/s2in 9 - 200Hz (IEC 60721-3-3)
Protection class IP20
Pollution level Level 2 (dry, non canducting dust pollution)
Remote update
Remote update Firmware remote update system download kit (HD-OTA-A)
Mobile phone debug Bluetooth module (MT70-BLE-A)
PG card
Serial communication PG card with FD output (HD5L-PLUS-PG1-SC) (support Endat)
OC PG card with FD output (HD-PG2-OC-FD-A)
SINCOS PG card with FD output (HD-PG5-SINCOS-FD-A)
Long-line drive PG card with FD output (HD-PG6-UVW-FD)
About keypad LED keypad (HD-LED)
Power unit Power regenerative unit [HDRU]

Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD5L-PLUS Series User Manual V1.0 9
2.5 Parts of Controller
Fan cover Mounting hole
Middle enclosure
Bottomenclosure
Certification
Nameplate
Lower cover
Upper cover
Keypad
Size F3 - F4 Size F5 - F6
Connection holes of power terminal
Connection holes of control terminal
2