hpmont MONT30 How to use

MONT30
Door Controller
Starting Guide
V1.0 2023.06

FOREWARD
Thank you for purchasing MONT30 door controller.
This user manual describes how to use MONT30 and its installation wiring,
parameter setting, troubleshooting and daily maintenance etc.
Before using the product, please read through this user manual carefully.
In addition, please do not use this product until you have fully understood
safety precautions.
Note:
• Preserve this manual for future.
• If you need the user manual due to damage, loss or other reasons,
please contact distributors of our company or directly contact our
Technical Service Center.
• If you still have some problems during use, please contact with our
Technical Service Center.
• Due to product upgrade or specification change, and for the purpose of
improving convenience and accuracy of this manual, this manual’s
contents may be modified.
MONT30 Features
Ultra small size Over 50% smaller than the industry average.
CAN Communication Support CAN communication, only use 2 cables to realize control
commands.
Easy to debug One-button start self-learning, knobs set speed and torque, fast and
efficient.
Mobile phone debug Onboard Bluetooth module, support Android phone APP debugging.
Silent running Carrier frequency up to 16kHz, silent and noiseless running.
Record Blocked Point Automatic record the CD blocked point to avoid the second impact.
Flexible upgrade OTA upgrade software to quickly solve technical problems on site.
Safe and reliable Automatically resets common faults to ensure service continuity.

Version and Revision Records
Time: 2023/06
Version: V1.0
Chapter Contents
• V1.0 version released.

Safety Information
Safety Definition
Pay attention to contents with following marks in the user manual or on the product.
Danger: A Danger contains information which is critical for avoiding safety hazards.
Warning: A Warning contains information which is essential for avoiding a risk of damage to
products or other equipements.
Note:
A Note contains information which helps to ensure correct operation of the product.
Professional Personnel
Only qualified electrical engineer can perform electrical wiring.
Only a trained and authorized professional person can maintain the product.
Danger
Warning
Note

Contents
1. Check Product ......................................................................................................... 1
1.1 Model ............................................................................................................ 1
1.2 Layout........................................................................................................... 1
2. Mechanical Installation............................................................................................ 2
2 .1 Confirm Installation Environment .................................................................... 2
2.2 Install MONT30 .............................................................................................. 3
3. Electrical Installation ............................................................................................... 4
3 .1 Controller Terminal Description ....................................................................... 4
3 .1.1 Power Terminal Description...............................................................................4
3 .1. 2 Control Terminal Description.............................................................................5
3 .1. 3 Encoder Terminal Description ...........................................................................5
3.2 Controller Wiring ........................................................................................... 6
3.2.1 Confirm the OD and CD Mode (Distance or Speed Control)................................6
3.2.2 Select Power Cable...........................................................................................6
3.2.3 Wiring Requirements........................................................................................6
3.2.4 Distance Control Wiring....................................................................................7
3.2.5 Speed Control Wiring........................................................................................8
4. Power on ................................................................................................................ 9
5. Debugging............................................................................................................ 10
5 .1 Debugging Preparation................................................................................. 10
5 .1.1 Confirm Debugging Process ............................................................................10
5 .1. 2 Description of Indicator, Button, Knobs, and DIP Switches...............................10
5 .1. 3 Self-learning Related Parameters....................................................................12
5.2 Motor Self-learning ...................................................................................... 13
5.3 Door Width Self-learning (Only Distance Control) ........................................... 14
5.4 Debug OD and CD......................................................................................... 15
6. Connect to Elevator Control System ......................................................................... 16

MONT30 Starting Guide V1.0
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1. Check Product
Check model: Consistent with the ordered model.
Check appearance: The product packaging and appearance is not damaged.
1.1 Model
Code Description
1 Product series •
MT30
: MONT30 door controller
2 Product
configuration
• 5A-EN: ABZ encoder, power supply 5V
• IN: High bus voltage
1.2 Layout
M T 3 0 -5A
1 2
Knob
Adjust speed
and torque
Button
DIP switch
S1, S2, S3, S4
ON, OFF
QR code
Scan QR to get the
bluetooth APP
Power Switch
ON, OFF
Nameplate
Barcode
OTA
Upgrade software
RJ45
External keypad
Power terminal
Plug type
CAN communication
terminal
Plug type
Control terminal
Plug type
Encoder terminal
Plug type
Indicator
YL: Yellow
GN: Green
RD: Red

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2. Mechanical Installation
Note:
If you open the package and find that the door controller is incomplete or damaged,
please do not install the door controller.
2.1 Confirm Installation Environment
Confirm the installation environment meets the following requirements:
•Do not install in places exposed to direct sunlight, humidity, or water droplets;
•Do not install in places with flammable, explosive, corrosive gas and liquid;
•Do not install in places with oily dust, fiber and metal powder;
•Vertical installed on fire-retardant material with strong support;
•Install at where the vibration is 3.5m/s2in 2 - 9Hz, 10m/s2in 9 - 200Hz (IEC 60721-3-3);
•Install in places with the humidity is less than 95%RH and no condensation;
•Confirm adequate cooling space for door controller to the running temperature
between -10 - +40℃;
•The door controller meets IP20 and pollution level 2 (dry, none conducting dust
pollution).
Note:
1. Confirm the running temperature between -10 - +40℃. Installing in well-ventilated
places can improve the running reliability of the door controller.
2. If the running temperature exceeds 40°C, the door controller needs to be derated by 2%
for every 1°C increase. The Max. running temperature is 50°C.

MONT30 Starting Guide V1.0
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2.2 Install MONT30
For wall-mounted installation, see below for steps .
1.
Plan the installation space.
The overall dimensions of
the door controller
are
shown in the figure, and the
unit is mm
.
2
.
Mark the mounting position
on the mounting bracket
and
drill holes.
T
he unit is mm.
3
.
Fix the
door controller with
4
× M4 combination screws.
Tighten the screw clockwise.
180 323
110
170
4-Φ5
96

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3. Electrical Installation
• Only qualified electrical engineer can perform electrical wiring.
• MONT30 must be reliably powered off for 10 minutes before wiring.
• MONT30 has a leakage current of more than 3mA to ground, depending on the use conditions.
To ensure safety, MONT30 and the motor must use independent ground cables, and recommended
to install B-type residual current devices (ELCB/RCD).
• When MONT30 is charged, do not touch the wiring terminal of MONT30.
• Do not short circuit between power terminals.
• Do not do dielectric strength test on MONT30.
• Connect the terminals firmly.
• Prohibit on-off contactors to start and stop MONT30.
• Do not connect the input power to U/V/W terminals of MONT30.
• Do not connect the phase-shifting capacitors to the output circuit.
• Confirm the AC input power supply voltage is the same as rated input voltage of MONT30.
3.1 Controller Terminal Description
3.1.1 Power Terminal Description
Figure 3-1 Power terminal
Tabl e 3-1 Power terminal description
Power Terminal Description
L, N Single phase AC 220V power input terminal
U, V, W Controller output terminal, connect to motor
Ground terminal, connected to protective ground
Danger
Warning
L, , N
, U, V, W

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3.1.2 Control Terminal Description
Figure 3-2 Control terminal
Tabl e 3-2 Control terminal description
Control Terminal Description
CAN+, CAN-,
GND CAN communication
MONT30 communicates with elevator control system
• For CAN communication protocol, please contact
dealer
DOA, CME Door open arrived output Transistor contact capacity: 30VDC/50mA
• F06.00 sets NO or NC output
DCA, CME Door close arrived output
PA, PB Relay output
PA, PB normally open (NO)
Contact capacity: 250VAC/3A or 30VDC/1A
• F06.01 sets function
• F06.00 sets NO or NC output
OD, COM Open door command input Isolation, support dry contact and NPN input, low level
is valid
• Input impedance: 4.7kΩ
• Input Max. frequency: 1kHz
DI1 - DI6: F06.03 - F06.08 set function, NO or NC input
CD, COM Close door command input
DI1 - DI6,
COM Digital input
+24V, COM
+24V power supply
+24V power supply, the Max. output current is 200mA
3.1.3 Encoder Terminal Description
Figure 3-3 Encoder terminal
Tabl e 3-3 Encoder terminal description
Encoder Terminal Description
PGP, GND Encoder power supply
Encoder power supply, the Max. output current is 200mA
• ABZ encoder: Power supply 24V or 5V
• Absolute encoder: Power supply 5V
PE Shield Ground
A, B, Z ABZ encoder signal ABZ encoder, optocoupler isolated input
• Input Max. pulse frequency: 40kHz
CAN+, CAN-, GND
DOA, DCA, CME, PA, PB
OD, CD, DI1, DI2, +24V, COM, COM
DI3, DI4, DI5, DI6
PGP, GND, PE
A, B, Z
CS, CK, SO

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Encoder Terminal Description
CS, CK ,SO Absolute encoder
signal
SPI communication
• CS: Chip select input, low level is valid
• CK: Clock input
• SO: Data output
3.2 Controller Wiring
3.2.1 Confirm the OD and CD Mode (Distance or Speed Control)
Different motors, different control modes, and different wiring modes.
Tabl e 3-4 Confirm the OD and CD mode
Motor Detect Door Position Door Control (F00.02)
Syn. Encoder Distance control F00.02 = 1
Asyn. Encoder Distance control F00.02 = 1
Asyn. 4 travel switches Speed control F00.02 = 0
3.2.2 Select Power Cable
See the table below for recommended cable diameters.
The ground cable diameter must accord with the requirement in 4.3.5.4 of IEC 61800-5-1.
Tabl e 3-5 Power cable diameter selection
Power Cable (mm2) Motor Cable (mm2) Ground Cable (mm2)
0.75 0.5 2.5
3.2.3 Wiring Requirements
•The specification of the control cable is 18AWG.
•The length of the control cable is less than 50m, and the distance from the motor cable
is more than 0.3m, which can decrease the interference of the control signal.
•The control cables must use shielded cables.
•The communication cable must use a shielded twisted pair with a twisted wire pitch of
20 - 30mm, and the shielding layer is grounded.
•The encoder must use shielded cable, and the shielding layer must be grounded
reliably at one end.

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3.2.4 Distance Control Wiring
In distance control, the door position is detected by the encoder.
Figure 3-4 Distance control wiring (default)
MONT30 supports ABZ encoder, absolute encoder.
Figure 3-5 Encoder wiring
Door open arrived
output
Door close arrived
output
Door position
output
Encoder
Open the door
Close the door
External
keypad
Single
phase
220VAC Elevator
co
ntrol system
DOA
DCA
CME
PA
PB
PGP
A/CS
B/CK
Z/SO
GND
PE
OD
CD
COM
Y1
P24
X3
X1
X2
P24
Y2
CM1
U
V
W
L
NRJ45
MONT30
M
VCC
0V
A
B
Z
PGP
GND
A
B
Z
ABZ
encoder
PE PE
VCC
0V
CS
CLK
DO
PGP
GND
CS
CK
SO
Absolute
encoder
PE PE

MONT30 Starting Guide V1.0
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3.2.5 Speed Control Wiring
In speed control, the door position is detected through 4 travel switches, and the switches
are connected to the DI terminal of the MONT30 (default DI1 - DI4, normally closed).
Install the Travel Switch
Figure 3-6 Install the travel switch
Wiring
Figure 3-7 Speed control wiring (default)
DOA
door open arrived
DCA
door close arrived
CD
OD
OD limit signal CD limit signal
OD speed
change
signal
CD speed
change
signal
M
NC: Normally closed
Door close limit NC
Door close change
speed NC
Door open change
spee
d NC
Door open limit NC
External
keypad
Single
phase
220VAC
DI1
U
V
W
L
N
DI2
DI3
DI4
COM
R J45
MONT30
Dooropen arrived
output
Door close arrived
output
Door position
output
Open the door
Close the door
Elevator
control system
DOA
DC A
CME
PA
PB
OD
CD
COM
Y1
P24
X3
X1
X2
P24
Y2
CM1

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DI terminal supports dry contact and NPN input.
Figure 3-8 DI terminal wiring (connect DI1 - DI4 by default)
4. Power on
• After Power Switch is set to OFF, the power input 220V terminal still has high voltage.
Before disconnecting the external power supply, forbidden to touch, plug in or pull out the 220V
terminal, otherwise there is a danger of electric shock.
Power Switch is set to ON, the indicator is always on (green or yellow), and the MONT30
is in stand-by state.
Figure 4-1 Power switch description
NPN
DI1
DI2
DI3
DI4
COM
DI1
DI2
DI3
DI4
COM
Dry
contact
External controller
Danger
ON
OFF
Indicator (green or yellow, keep on) Power
Switch

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5. Debugging
5.1 Debugging Preparation
5.1.1 Confirm Debugging Process
Confirm the debugging process according to the control mode.
Tabl e 5-1 Control mode
Motor Detect Door Position Motor Control (F00.06) Door Control (F00.02)
Syn. Encoder Closed-loop vector control
F00.06 = 2
Distance control
F00.02 = 1
Asyn. Encoder
Closed-loop vector control
F00.06 = 1
Flux vector control
F00.06 = 3
Distance control
F00.02 = 1
Asyn. 4 travel switches Flux vector control
F00.06 = 3
Speed control
F00.02 = 0
Tabl e 5-2 Confirm the debugging process
Debugging Content Asyn. Motor +
Travel Switch
Asyn. Motor +
Encoder
Syn. Motor +
Encoder
Motor Self-learning (section 5.2)√√√
Door Width Self-learning (section 5.3)√√
5.4 Debug OD and CD (section 5.4)√√√
5.1.2 Description of Indicator, Button, Knobs, and DIP Switches
The display or operation instructions of indicator, knobs, button and DIP switches are
shown in Table 5-3.
Figure 5-1 Layout description (indicators, knobs, button, DIP switches)
Knob
Button
DIP switch
Indicator

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Tabl e 5-3 Display or operating description
Display or Operate Description
Indicator
Displays yellow, red, green, and the status description are
shown in the table below.
Display Keep On Flash
Yellow (YL) Door arrived
(open / close)
Door command
(open / close)
Green (GN) Stand-by In normal run model
or motor learn model
Red (RD) Failure Bluetooth connected
123
Knob
Hold
Torque
Debug the holding torque of door open or close arrived, there
are 20 gears in total.
• Default middle gear. Adjust 2% per gear. Adjust the knob to
the left, the torque decreases, otherwise the torque
increases.
Reopen
Torque
Debug the reopening torque when the door is blocked during
closing the door, there are 20 gears in total.
• Default middle gear. Adjust 2% per gear. Adjust the knob to
the left, the torque decreases, otherwise the torque
increases.
Open
Speed
When F10.23 hundred = 1, select the gear, 4 gears in total.
When F10.23 hundred = 0 [default], fine tune the 4th gear OD
speed.
Close
Speed
When F10.23 hundred = 1, select the gear, 4 gears in total.
When F10.23 hundred = 0 [default], fine tune the 4th gear CD
speed.
Button
• DIP switch S1&S2 = ON&ON, press Button for 1s and release
button to start motor learn.
• DIP switch S1&S2 = OFF&ON, press Button for 1s and release
button to start width learn.
• DIP switches S1&S2 = ON&OFF, long press Button to test the
OD and CD effect.
DIP switch
(default OFF)
S1, S2,
S3, S4
• S1&S2 combination setting function, as shown in the table
below.
S1
S2
Function
OFF OFF Normal Run Mode [default]
ON OFF Trial Run Mode
ON ON Motor Learn Mode
OFF ON Width Learn Mode
• S3: Unused
• S4
• ON (Forward Open): Motor forward to open the door.
• OFF (Forward Close): Motor forward to close the door,
default.
Hold
Torque
Open
Speed
Close
Speed
Reopen
Torque
ON
S
1
S
2
S
3
S
4
1234 OFF

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5.1.3 Self-learning Related Parameters
The following table shows the parameters related to self-learning. Use the keypad
settings, see sections 5.2 and 5.3 for details.
Tabl e 5-4 Set parameters
Ref. Code Function Setting Range [Default] Remark
Control parameter
F00.02 OD and CD mode 0: Speed control [default]
1: Distance control Syn. motor must be set to 1
F00.06 Motor control mode
1: Asyn. motor closed-loop vector
control
2: Syn. motor closed-loop vector
control
3: Asyn. motor flux vector control
[default]
According to the actual
setting
• Asyn. motor: Set to 1 or 3
• Syn. motor: Set to 2
Motor parameters
F01.00 Motor rated power 1 - 250W [50W]
Set according to motor
nameplate
• F01.05 needs to be set for
distance control (with
encoder)
F01.01 Motor rated voltage 1 - 300V [220V]
F01.02
Motor rated current
0 .1 0 - 2.00A [0.55A]
F01.03 Motor rated
frequency 1.00 - 99.99Hz [50.00Hz]
F01.04 Motor rated speed 1 - 6000rpm [900rpm]
F01.05 Reduction ratio 1. 0 0 - 9.99 [1.00]
Encoder parameters
F02.00 Encoder type 0: ABZ encoder [default]
1: Absolute encoder Distance control (F00.02 = 1)
or Syn. motor, F02.00 and
F02.01 must be set
F02.01 Encoder pulses per
revolution 0 - 9999 [1024]

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5.2 Motor Self-learning
Asyn. Motor Selt-learning Operation
1. Use the keypad to set parameters, see below or section 5 .1. 3 .
• Control parameters: F00.02 (OD and CD mode), F00.06 (motor control mode).
• Motor parameters: F01.0 0 - F01.04, F01.05 (reduction ratio) needs to be set for distance
control.
• Encoder parameters need to be set for distance control: F02.00 - F02.01.
2. Set DIP switch S1&S2 = ON&ON, press Button for 1s and release button, the door controller
starts motor self-learning.
The indicator is flashing green.
3. When the indicator does not flash, the self-learning ends, the door controller automatically
records F01.07, F01.09 - F01.13.
If the indicator is always on (red), the self-learning fails. Take measures: Use the keypad to
confirm the fault, clear the fault, and start motor self-learning again until success.
Syn. Motor Selt-learning Operation
1.
Do not remove the belt, fully close the door manually.
2. Use the keypad to set parameters, see below or section 5 .1. 3 .
• Control parameters: F00.02 (OD and CD mode), F00.06 (motor control mode).
• Motor parameters: F01.0 0 - F01.05.
• Encoder parameters: F02.00 - F02.01.
3. Set DIP switch S1&S2 = ON&ON, press Button for 1s and release button, the door controller
starts motor self-learning.
The indicator is flashing green. The door moves in the OD direction. When the self-learning
ends, the door automatically stops moving.
If the door does not open, and the door controller report encoder fault. Take measures: Stop,
change DIP switch S4, and start motor self-learning again.
4. When the indicator does not flash, the self-learning ends, the door controller automatically
records F01.08 - F01.13.
If the indicator is always on (red), the self-learning fails. Take measures: Use the keypad to
confirm the fault, clear the fault, and start motor self-learning again until success.
5. If the encoder is ABZ, record F01.08 (pole angle).
Start self-learning again and record F01.08, the difference between the two F01.08 is less than
30°. Otherwise, need to find out the reason, and start self-learning again.

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5.3 Door Width Self-learning (Only Distance Control)
Only in distance control, door width self-learning is needed, learn the door width.
1. Confirm the door movement path is clear of obstacles.
2. Set
DIP switch S1&S2 = OFF&ON
, press
Button
for 1s and release button, the door controller
starts door width self-learning.
3. Confirm the the door action sequence is correct, check d01.00 to confirm the OD/CD pulse
signal is correct (keypad), as shown in the figure below.
After the end, F02.07 and F02.08 record the door width.
If abnormality occurs during self-learning, stop (wait for MONT30 to stop automatically), clear
the abnormality, and start door self-learning again.
Exception handling:
1. The door move in the CD direction at start.
Take measures: Stop (wait for MONT30 to stop automatically), change DIP switch S4, and start
door width self-learning again.
2. During self-learning, the OD pulses decreases and the CD pulses increases.
Take measures
: Change the setting of F02.02 (encoder direction).
3. During self-learning, the door controller reports E26 fault (door width self-learning fault).
Take measures: Check the encoder signal. For heavy doors, increase F05.14 (OD/CD switch
torque at low speed).
4. When the Asyn. motor is self-learning, the door controller shakes and then stops.
Possible reasons: F02.01 (encoder pulses), F02.02 (encoder direction), F01.05 (reduction ratio)
are incorrectly set.
Open door
(OD)
Open door
(OD)
Pulse
increase
Pulse
decrease
Door close
arrived (DCA)
Door close
arrived (DCA)
Close door
(CD)
Close door
(CD)
Door open
arrived (DOA)
Door open
arrived (DOA)

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5.4 Debug OD and CD
Set DIP switches S1&S2 = ON&OFF, long press Button to test the OD and CD effect, the
door stops running after release Button.
If the OD or CD does not meet the requirements, adjust the torque, speed and creep
distance according to the site.
•Torque: DOA/DCA final holding torque, reopening torque.
•Speed: OD speed, CD speed.
•Creep distance (Only Distance Control): F11.28 (OD), F11.29 (CD).
Torque Knob Sets the Torque
There are 20 gears to adjust the OD/CD holding torque and the reopening torque, adjust
2% per gear.
Default the middle gear, adjust the knob to the left, the torque decreases, otherwise, the
torque increases, as shown in Figure 5-2.
Hold Torque knob: Adjusted on F05.02/F05.06 (DOA/DCA final holding torque),
d01.42/d01. 43 (OD/CD) check the adjusted torque.
Reopen Torque knob: Adjusted on F05.08/F05.10 (reopening torque at low/high speed),
d01.44/d01. 45 (low/high speed) check the adjusted reopening torque.
Figure 5-2 Torque knob adjust
Speed Knob Sets the Speed
There are 4 options for door opening curve and door
closing curve.
The corresponding parameters of the four gears are
shown in Table 5-5 and Table 5-6. The keypad can set
each parameter.
Figure 5-3 Speed knob gear
The speed knob can select gear or fine tune the 4th gear.
•When F10.23 hundred = 1 (select gear), the speed knobs select the gear, as shown in
Figure 5-3.
•When F10.23 hundred = 0 (fine tune, default), the speed knobs fine tune the 4th gear
speed: OD speed = F11.25 × F03.22, CD speed = F11.26 × F04.22.
11
0%
-8%
-20% -20% +20% +20%121
7
121
1 4
2 3