hpmont HD5L series User manual

FOREWORD
Thank you for purchasing HD5L series elevator controller manufactured by
Shenzhen Hpmont Technology Co., Ltd.
This User Manual describes how to use HD5L series elevator controller and
their installation wiring, parameter setting, troubleshooting and daily maintenance
etc. Before using the product, please read through this User Manual carefully. In
addition, please do not use this product until you have fully understood safety
precautions.
Note:
Preserve this Manual for future.
Due to product upgrade or specification change, and for the purpose of improving
convenience and accuracy of this manual, this manual’s contents may be modified.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
For the first time using, the user should carefully read this manual.
If you still have some problems during use, please contact our company Technical
Service Center.
Telephone: [phone] or 189 4871 3800
The product warranty is on the last page of this Manual, please preserve it for future.

Three-phase AC power supply
MCCB
Contactor
Controller
Ground connection
Connection with peripheral devices
AC input reactor
EMI filter
EMI filter
AC output reactor
Motor
DC reactor
Braking resistor
(optional)
(optional)
Ground connection

CONTENTS
Chapter 1 Safety Information and Precautions ............................................................................1
1.1 Safety Definition...............................................................................................................1
1.2 About Motor and Load......................................................................................................1
1.3 Installation Limitation........................................................................................................2
Chapter 2 Product Information......................................................................................................3
2.1 Model Explanation............................................................................................................3
2.2 Nameplate .......................................................................................................................3
2.3 Specifications...................................................................................................................4
2.4 Ratings.............................................................................................................................6
2.5 Parts of Controller ............................................................................................................7
Chapter 3 Mechanical Installation.................................................................................................9
3.1 Installation Precautions ....................................................................................................9
3.2 Requirement for the Installation Site.................................................................................9
3.3 Installation Direction and Space Requirements...............................................................10
3.4 Dimensions and Mounting Size ......................................................................................10
3.5 Panel Installation and Dismantle.....................................................................................12
3.6 Plastic Cover Dismantle .................................................................................................13
Chapter 4 Electrical Installation..................................................................................................15
4.1 Wiring Precautions.........................................................................................................15
4.2 Selection of Main Circuit Peripheral Devices...................................................................16
4.3 Main Circuit Terminals and Wiring...................................................................................16
4.3.1 Terminals Description.........................................................................................17
4.3.2 Wiring Terminals................................................................................................17
4.4 Control Terminals and Wire Connection..........................................................................18
4.4.1 Control Terminal Description..............................................................................19
4.4.2 Wire Jumper Description....................................................................................20
4.4.3 SCI Communication Terminal Description ..........................................................20
4.4.4 Control Terminal Connection..............................................................................21
4.5 I/O Terminals and Wiring Connection..............................................................................26
4.5.1 I/O Card Terminal Description............................................................................26
4.5.2 I/O Card Wire Jumper Description......................................................................27
4.5.3 I/O Card Terminal Connection............................................................................27
4.6 Encoder Card.................................................................................................................28
4.6.1 Encoder Cards Introduction ...............................................................................28

4.6.2 FD Description...................................................................................................28
4.6.3 DB15 Terminal...................................................................................................29
4.6.4 HD-PG2-OC-FD ................................................................................................29
4.6.5 HD-PG5-SINCOS-FD ........................................................................................32
4.6.6 HD-PG6-UVW-FD..............................................................................................34
4.6.7 HD-PG9-SC-FD.................................................................................................36
4.7 Meet EMC Requirement of Installation............................................................................37
4.7.1 Correct EMC Installation....................................................................................37
4.7.2 Wiring Requirement...........................................................................................38
4.7.3 Wiring Motor......................................................................................................38
4.7.4 Ground Connections..........................................................................................39
4.7.5 EMI Filter...........................................................................................................39
4.7.6 Conduction, Radiation and Radio Frequency Interference Countermeasures.....40
4.7.7 Input and Output Reactor...................................................................................41
Chapter 5 Operation Instructions................................................................................................43
5.1 Function Description.......................................................................................................43
5.1.1 Operation Mode.................................................................................................43
5.1.2 Control Mode.....................................................................................................44
5.1.3 Controller State..................................................................................................44
5.1.4 Controller Running Mode...................................................................................44
5.2 Operating Instructions ....................................................................................................45
5.2.1 Panel Description ..............................................................................................45
5.2.2 Display State .....................................................................................................46
5.2.3 Panel Operation Examples ................................................................................48
5.3Initial Power On..............................................................................................................52
Chapter 6 Function Introduction.................................................................................................53
6.1 Group D: Display Parameters.........................................................................................54
6.1.1 Group D00 System State Parameters................................................................54
6.1.2 Group D01 Drive State Parameters....................................................................55
6.1.3 Group D02 Analogue State Display Parameters.................................................56
6.1.4 Group D03 Running State Parameters...............................................................57
6.1.5 Group D04 Encoder State Parameters...............................................................58
6.2 Group F: General Function Parameters..........................................................................59
6.2.1 Group F00 Basic Parameters.............................................................................59
6.2.2 Group F01 Protection of Parameters..................................................................61
6.2.3 Group F02 Start & Stop Parameters ..................................................................62

6.2.4 Group F03 Acceleration/Deceleration Parameters..............................................63
6.2.5 Group F04 Analogue Curve Parameters ............................................................64
6.2.6 Group F05 Speed Parameters...........................................................................65
6.2.7 Group F06 Weighing Compensation Parameters ...............................................67
6.2.8 Group F07 Asynchronous Motor Parameters......................................................68
6.2.9 Group F08 Motor Vector Control Speed-loop Parameters...................................71
6.2.10 Group F09 Current-loop Parameters................................................................72
6.2.11 Group F10 Synchronous Motor Parameters .....................................................72
6.2.12 Group F11 PG Parameters...............................................................................73
6.2.13 Group F12 Digital I/O Terminal Parameters......................................................74
6.2.14 Group F13Analogue I/O Terminal Parameters.................................................77
6.2.15 Group F14 SCI Communication Parameters ....................................................79
6.2.16 Group F15 Display Control Parameters............................................................79
6.2.17 Group F16 Enhance Function Parameters.......................................................81
6.2.18 Group F17 Fault Protect Parameters................................................................82
6.2.19 Group F18 PWM Parameters...........................................................................85
6.2.20 Group F19 Reserved .......................................................................................85
6.2.21 Group F20 Reserved .......................................................................................85
6.3 Group Y Manufacturer Function Parameters...................................................................85
Chapter 7 Elevator Application Guidance...................................................................................87
7.1 Basic Debug Procedures................................................................................................87
7.1.1 System Analysis and Wire..................................................................................87
7.1.2 Set Basic Parameters........................................................................................87
7.1.3 Motor Parameter Auto-tuning.............................................................................88
7.1.4 Inspection Running............................................................................................92
7.1.5 Run Fast............................................................................................................92
7.2 Terminal MS Run Mode Application ................................................................................93
7.2.1 Control Part Connection.....................................................................................93
7.2.2 Set Parameter ...................................................................................................94
7.3 Terminal Analogue Run Mode Application.......................................................................96
7.3.1 Control Part Connection.....................................................................................96
7.3.2 Set Parameter ...................................................................................................97
7.4 Power-off Battery Driven Run Mode Application..............................................................98
7.4.1 Basic Connection...............................................................................................98
7.4.2 Running Time Sequence....................................................................................98

Chapter 8 Troubleshooting..........................................................................................................99
Chapter 9 Maintenance..............................................................................................................103
9.1 Daily Maintenance........................................................................................................104
9.2 Periodical Maintenance................................................................................................104
9.3 Replacing Damaged Parts............................................................................................105
9.4 Unwanted Controller Recycling.....................................................................................105
Chapter 10 Accessories.............................................................................................................107
10.1 Panel Installation Assembly........................................................................................107
10.1.1 Mounting Base...............................................................................................107
10.1.2 Extension Cable ............................................................................................107
10.2 Braking Resistor Selection..........................................................................................108
10.3 Protective Cover.........................................................................................................108
10.4 Power Regenerative Unit............................................................................................108
Appendix A Parameters.............................................................................................................109
Appendix B Communication Protocol ......................................................................................129

B
Communication Protocol
7
Elevator Application Guidance
1
Safety Information and Precautions
5
Operation Instructions
4
Electrical Installation
3
Mechanical Installation
2
Product Information
8
Troubleshooting
9
Maintenance
10
Accessories
A
Parameters
6
Function Introduction

Shenzhen Hpmont Technology Co., Ltd Chapter 1 Safety Information and Precautions
HD5L Series Controller User Manual ―1―
Chapter 1 Safety Information and Precautions
1.1 Safety Definition
Danger:
A Danger contains information which is critical for avoiding safety
hazard.
Warning: AWarning contains information which is essential for avoiding
a
risk of damage to product or other equipments.
Note: A Note contains information which helps to ensure correct operation
of the product.
1.2 About Motor and Load
Compared to the standard frequency operation
The HD5L series controllers are voltage-type controllers and their output is PWM wave with
certain harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a little
higher than that at standard frequency operation.
Motor’s overload protecting threshold
When choose the adaptive motor, the controller can effectively implement the motor thermal
protection. Otherwise it must adjust the motor protection parameters or other protection
measures to ensure that the motor is at a safe and reliable operation.
Lubrication of mechanical devices
At long time low-speed operation, it should provide periodical lubrication maintenance for the
mechanical devices such as gear box and geared motor etc. to make sure the drive results meet
the site need.
Check the insulation of the motor
For the first time using of the motor or after long time storage, it need check the insulation of the
motor to avoid damage the controller because of the worse insulation motor.
Note:
Please use a 500V Mega-Ohm-Meter to test and the insulation resistance must be higher than
5Mohm.
Danger
Warning
Note
1

Chapter 1 Safety Information and Precautions Shenzhen Hpmont Technology Co., Ltd
―2―HD5L Series Controller User Manual
1.3 Installation Limitation
No capacitor or varistor on the output side
Since the controller output is PWM wave, it is strictlyforbidden to connect capacitor for improving
the power factor or varistor for lightning protection to the output terminals so as to avoid the
controller fault tripping or component damage.
Contactors and circuit breakers connected to the output of the controller
If circuit breaker or contactor needs to be connected between the controller and the motor, be
sure to operate these circuit breakers or contactor when the controller has no output, so as to
avoid any damage to the controller.
Rated voltage
The controller is prohibited to be used beyond the specified range of operationvoltage. If needed,
please use the suitable voltage regulation device to change the voltage.
Change three-phase input to single-phase input
For three-phase input controller, the users should not change it to be single-phase input.
If you have to use single-phase power supply, you should disable the input phase-loss protection
function. And the bus-voltage and current ripple will increase, which not only influences the life of
electrolytic capacitor but also deteriorates the performance of the controller. In that case, the
controller must be derating and should be within the controller 60% rated value.
Lightning surge protection
The controller internal design has lightning surge overcurrent protection circuit, and has certain
self-protection capacity against the lightning.
Altitude and derating
In the altitude exceeded 1000 meters area, since the heatsink efficiency will be reduced because
of the tenuous air, the controller should be derating. Figure 1-1 is the derating curve of the
controller rated current and the altitude.
Figure 1-1 Derating curve of controller rated current and altitude
80%
100%
1000 4000
Controller’s rated current
Altitude(m)

Shenzhen Hpmont Technology Co., Ltd Chapter 2 Product Information
HD5L Series Controller User Manual ―3―
Chapter 2 Product Information
2.1 Model Explanation
2.2 Nameplate
HD5L - 4 T 5P5
2 : 200－240V
4 : 380－460V
Refer to section 2.4 aboutrating
S:single-phase
T:three-phase
Elevator controller
Adaptive motor power
Inputphases
Voltage ratings
Productseries
Shenzhen Hpmont Technology Co., Ltd
HD5L-4T5P5
MODEL:
POWER:
INPUT:
OUTPUT:
Version:
S/N:
5.5kW
3PH 380-460V 15A 50/60Hz
1.00
8.5kVA 0-460V 13A 0-100Hz
Barcode
Productmodel
Adaptivemotor
Inputspecification
Outputspecification
Softwareversion
Serialnumber
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd
―4―HD5L Series Controller User Manual
2.3 Specifications
Item Specification
Electrical
Rated voltage and
frequency Single-phase: 200－240V, 50/60Hz
Three-phase: 380－460V, 50/60Hz
Accuracy Voltage: fluctuation within ± 10%, imbalance rate < 3%
Frequency: ± 5%
Output voltage 0－input voltage
Output frequency 0－100.00Hz
Performance
Maximum current 150% rated output current for 2 minutes
180% rated output current for 10 seconds
Control mode V/f control; Open-loop vector control (SVC);
Closed-loop vector control (VC)
Operation command
control mode Panel control; external terminal control; host computer communication control via SCI communication port
Speed setting mode Digital setting, analogue setting, SCI communication setting
Speed setting
resolution Digital setting: 0.01Hz
Analogue setting: 0.1% × max-frequency
Speed control accuracy SVC: ± 0.5% VC: ± 0.05%
Speed control range SVC: 1:100 VC: 1:1000
Torque control
response SVC: < 200ms VC: < 50ms
Start torque SVC: 180% rated-torque /0.5Hz VC: 200% rated-torque /0Hz
Characteristic
Parameter upload and
download function To achieve parameters uploading or downloading
Programmable I/O
interface The programmable input interface has up to 34 functions
The pragrammable output interface has up to 19 functions
Communication
protocol Controller is built-in MODBUS communication protocol
Protection
Auto-inspection To eliminate the potential safety problems, safety inspection for the
peripheral devices is provided when power is on
Over-speed protection To make sure safe running, elevator over-speed protection is provided
Speed deviation
protection To eliminate the potential safety problems, speed deviation detection protection is provided
Up/down forced
deceleration function Up/down forced deceleration function, to avoid climbing elevator or plunging elevator
I/O phase loss
protection I/O phase loss auto-detect and alarm function
Motor temperature
detection Real time detection for the motor temperature
Power output
grounding fault
protection Power output grounding fault protection is enabled
Power output short
circuit protection Power output short circuit protection is enabled

Shenzhen Hpmont Technology Co., Ltd Chapter 2 Product Information
HD5L Series Controller User Manual ―5―
Item Specification
I/O feature
Analogue supply +10V, maximum current 100mA
-10V, maximum current 10mA
Digital supply +24V, maximum current 200mA
Analogue input
AI1 (control board): voltage 0－10V
AI2, AI3 (control board): -10V－+10V/0－20mA (voltage/current is
selectable)
AI4 (I/O card): -10V－+10V/0－20mA (voltage/current is selectable, and
differential input is supported)
Analogue output AO1, AO2: 0－10V/0－20mA (voltage/current is selectable)
Digital input DI1－DI6 (control board); DI7－DI12 (I/O card)
Digital output DO1, DO2
Programmable relay
output
R1A/R1B/R1C (control board)
R2A/R2B/R2C; R3A/R3B/R3C; R4A/R4B/R4C (I/O card)
Contact rating 250VAC/3A or 30VDC/1A
Communi-
cation
SCI communication RS-485 interface
Panel
LCD display Function parameter setting, check the state parameters and the fault code
etc.
Parameter copy To achieve quick parameter copy
Environment
Operation temperature -10－+40℃, air temperature fluctuation is less than 0.5℃/min
The derating value of the output current of the controller shall be 2% for each
degree centigrade above 40℃. Max. allowed temperature is 50℃
Storage temperature -40－+70℃
Location for use Indoor, preventing from direct sunlight, no dust, corrosive, flammable gases,
oil mist, water vaper, dripping or salt etc.
Altitude Less than 1000 meters, otherwise should be derating use
Humidity Less than 95%RH, non-condensing
Ocsillation Less than 5.9m/s2 (0.6g)
Options
Encoder card
OC encoder card with frequency demultiplication output (HD-PG2-OC-FD)
SINCOS encoder card with frequency demultiplication output
(HD-PG5-SINCOS-FD)
Line drive encoder card with frequency demultiplication output
(HD-PG6-UVW-FD)
Serial Communication encoder card with frequency demultiplication output
(HD-PG9-SC-FD) (support Endat)
About panel
Mounting base to panel (HD-KMB)
1 meter extension cable to panel (HD-CAB-1M)
2 meter extension cable to panel (HD-CAB-2M)
3 meter extension cable to panel (HD-CAB-3M)
6 meter extension cable to panel (HD-CAB-6M)
Enhanced protection Protective cover (HD-CK-Frame4)
Power unit Power regenerative unit (HDRU)
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd
―6―HD5L Series Controller User Manual
2.4 Ratings
Model Rated capacity
(kVA)
Rated input current
(A)
Rated output current
(A)
Motor power
(kW)
Single-phase power supply: 200
－
240V, 50/60Hz
HD5L-2S2P2 3.8 24.1 10 2.2
HD5L-2S3P7 5.9 40 17 3.7
Three-phase power supply: 200
－
240V, 50/60Hz
HD5L-2T3P7 5.9 19 17 3.7
HD5L-2T5P5 8.5 28 25 5.5
HD5L-2T7P5 11 35 32 7.5
HD5L-2T011 16 47 45 11
HD5L-2T015 21 62 55 15
HD5L-2T018 24 77 70 18.5
HD5L-2T022 30 92 80 22
HD5L-2T030 39 113 110 30
Three-phase power supply: 380
－
460V, 50/60Hz
HD5L-4T2P2 3.4 7.3 5.1 2.2
HD5L-4T3P7 5.9 11.9 9.0 3.7
HD5L-4T5P5 8.5 15 13 5.5
HD5L-4T7P5 11 19 17 7.5
HD5L-4T011 16 28 25 11
HD5L-4T015 21 35 32 15
HD5L-4T018 24 39 37 18.5
HD5L-4T022 30 47 45 22
HD5L-4T030 39 62 60 30
HD5L-4T037 49 77 75 37
HD5L-4T045 59 92 90 45

Shenzhen Hpmont Technology Co., Ltd Chapter 2 Product Information
HD5L Series Controller User Manual ―7―
2.5 Parts of Controller
Mountinghole
Certification
Bottomenclosure
Middleenclosure
Displaypanel
Uppercover
Fancover
Lower cover
Mountinghole
Nameplate
Control terminalconnectionhole
Plastic structure Metal structure
Powerterminal
connectionhole
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd
―8―HD5L Series Controller User Manual
PE
BR
P1 (+) (-) UV W
MOTOR
L1 L2 L3
POWER
I/O card
Refer to section 4.5
Control board
Refer to section 4.4
Encoder card
(optional)
Refer to section4.6

Shenzhen Hpmont Technology Co., Ltd Chapter 3 Mechanical Installation
HD5L Series Controller User Manual ―9―
Chapter 3 Mechanical Installation
3.1 Installation Precautions
• Do not install if the controller is imcomplete or impaired.
• Make sure that the controller is far from the explosive and combustible things.
• Do not operate the controller until the power is cut-off 10 minutes later.
• It is required not only carry the panel and the cover but also the controller bottom enclosure.
• Do not play metal into the controller when installing.
123
3.2 Requirement for the Installation Site
Ensure the installation site meeting the following requirements:
•Do not install at the direct sunlight, moisture, water droplet location;
•Do not install at the combustible, explosive, corrosive gas and liquid location;
•Do not install at the oily dust, fiber and metal powder location;
•Be vertical installation on fire-retardant material with a strong support;
•Make sure adequate cooling space for the controller so as to keep the ambient temperature
between - 10－+ 40℃;
•Install at where the vibration is less than 5.9m/s2(0.6g).
Note:
1. It needs derating use if the controller operation temperature exceeds 40℃. The derating value
of the output current of the controller shall be 2% for each degree centigrade. Max. allowed
temperature is 50℃.
2. Keep ambient temperature between -10－+40℃. It can improve the controller operation
performance if install at the location with good ventilation or cooling devices.
Danger
Warning
3

Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd
―10―HD5L Series Controller User Manual
3.3 Installation Direction and Space Requirements
To achieve good cooling efficiency, install the controller perpendicularly and always provide the
following space to allow normal heat dissipation. The requirements on mounting space and
clearance are shown in Figure 3-1.
Figure 3-1 Installation of the controller
3.4 Dimensions and Mounting Size
Dimensions figure 1
≥30
≥50
≥30
≥50
D
W1
W
H
H1
4-Ød
H2

Shenzhen Hpmont Technology Co., Ltd Chapter 3 Mechanical Installation
HD5L Series Controller User Manual ―11―
Dimensions figure 2
Table 3-1 HD5L dimensions
Model Dimensions (mm) Mounting size (mm) Gross weight
(kg) Figure
W H D W1 H1 H2 d
HD5L-2S2P2
200 299 210 146 286 280 5 5.8 1
HD5L-2S3P7
HD5L-2T3P7
HD5L-2T5P5
HD5L-4T2P2
HD5L-4T3P7
HD5L-4T5P5
HD5L-4T7P5
HD5L-4T011
HD5L-2T7P5
235 353 222 167 337 330 7 8.2 1
HD5L-4T015
HD5L-4T018
HD5L-2T011
290 469 240 235 445 430 8 20.4 2
HD5L-2T015
HD5L-2T018
HD5L-4T022
HD5L-4T030
HD5L-2T022
380 598 290 260 576 550 10 48 2
HD5L-2T030
HD5L-4T037
HD5L-4T045
W
W1
H
H1
D
4-Ød
H2
3