hpmont HD5L series User manual

V1.4 2017.05
HD5L Series
Elevator Controller
User Manual
HD5L Series Elevator Controller

FOREWORD
Thank you for purchasing HD5L series elevator controller manufactured by Shenzhen
Hpmont Technology Co., Ltd.
This User Manual describes how to use HD5L series elevator controller and their
installation wiring, parameter setting, troubleshooting and daily maintenance etc.
Before using the product, please read through this User Manual carefully. In addition,
please do not use this product until you have fully understood safety precautions.
Note:
Preserve this Manual for future use.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
If you still have some problems during use, please contact our company Technical
Service Center.
Due to product upgrade or specification change, and for the purpose of
improving convenience and accuracy of this manual, this manual’s contents may
be modified.
Email address: [email protected]

Co
n
n
ection
w
ith
p
eri
p
h
eral devices
Three-phase AC power supply
MCCB
Contactor
AC input reactor
(accessory)
EMI filter
EMI filter
AC output reactor
(accessory)
Motor
HD5L
Braking resistor
(accessory)
DC reactor
(accessory)

Version and Revision Records
The version information is on top of the backbone and the bottom left of the cover.
Time: 2017/05
Version: V1.4
Revised chapter Revised contents
Chapter four • HD-PG9-SC-FD replaced by encoder card HD-PG11-SC-FD, see 4.5.7
Chapter six
Appendix A
• F02.05 (brake relase delay time) default value changed: [0.200s]
• F02.06 (parking zero-speed keeping time) default value changed: [0.300s]
• F07.00 (Asy. motor rated power) range changed: 0.2 - 500.0kW
• F10.20 (Synchronous performance optimization) added: Bit6 (starting comfortable),
Bit10&Bit9 (performance optimization)
• F11.00 (HD5L PG interface board): PG9 repalced by PG11
• F16.02 (Current keep time after stop) default value: [300ms]
• F16.13 (UPS running direction judgement enbale) add: 2 (UPS running judges its d irection in
according with encoder direction), 3 (UPS running judges its d irection in according with
current), 4 (UPS running judges its d irection in according with encoder direction(no start
compensation and zero-speed keeping))
• Add F16.17 - F16.18 (DC braking current at s top), F16.19 (brake release frequency)
• Add F20.00 - F20.01 (start DC brake)

CONTENTS
Chapter 1 Safety Information and Precautions.................................................................................................... 1
1.1 Safety Definition ............................................................................................................................... 1
1.2 About Motor and Load..................................................................................................................... 1
1.3 About HD5L ....................................................................................................................................... 2
Chapter 2 Product Information............................................................................................................................... 5
2.1 Model.................................................................................................................................................. 5
2.2 Nameplate.......................................................................................................................................... 5
2.3 Technical Data ................................................................................................................................... 6
2.4 Rated Value ........................................................................................................................................ 8
2.5 Parts of Controller............................................................................................................................. 9
Chapter 3 Mechanical Installation........................................................................................................................ 11
3.1 Precautions ...................................................................................................................................... 11
3.2 Installation Site Requirement ....................................................................................................... 11
3.3 Installation Direction and Space Requirements ........................................................................ 12
3.4 Dimensions and Weight................................................................................................................. 12
3.5 Install and Dismantle Keypad ....................................................................................................... 13
3.6 Dismantle Plastic Cover ................................................................................................................. 14
Chapter 4 Electrical Installation............................................................................................................................ 15
4.1 Precautions ...................................................................................................................................... 15
4.2 Peripheral Accessories Selection.................................................................................................. 15
4.2.1 Wiring specifications of input and output.........................................................................................15
4.2.2 Power terminal lug ....................................................................................................................................16
4.3 Main Circuit...................................................................................................................................... 17
4.3.1 Supply and Motor Terminal ....................................................................................................................17
4.3.2 Supply and Motor Connection..............................................................................................................18
4.4 Control Board and I/O Board......................................................................................................... 18
4.4.1 Control Board Terminal ............................................................................................................................19
4.4.2 I/O Board Terminal .....................................................................................................................................20
4.4.3 Modbus Communication Terminal ......................................................................................................20
4.4.4 Jumper...........................................................................................................................................................21
4.4.5 Control Terminal Wiring...........................................................................................................................22
4.5 Encoder Interface Board ................................................................................................................ 26
4.5.1 Encoder Interface Board Introduction................................................................................................26
4.5.3 FD Description.............................................................................................................................................26

4.5.4 HD-PG2-OC-FD............................................................................................................................................27
4.5.5 HD-PG5-SINCOS-FD...................................................................................................................................29
4.5.6 HD-PG6-UVW-FD........................................................................................................................................30
4.5.7 HD-PG11-SC-FD ..........................................................................................................................................32
4.6 Meet EMC Requirement of Installation ....................................................................................... 33
4.6.1 Correct EMC Installation..........................................................................................................................33
4.6.2 Wiring Requirement..................................................................................................................................34
4.6.3 Motor Connection......................................................................................................................................34
4.6.4 Ground Connection...................................................................................................................................35
4.6.5 EMI Filter........................................................................................................................................................35
4.6.6 Countermeasures for Conduction, Radiation and Radio Frequency Interference..............36
4.6.7 Reactor...........................................................................................................................................................36
Chapter 5 Operation Instructions......................................................................................................................... 37
5.1 Function Description...................................................................................................................... 37
5.1.1 Operation Mode .........................................................................................................................................37
5.1.2 Control Mode...............................................................................................................................................37
5.1.3 Controller Status.........................................................................................................................................38
5.1.4 Controller Running Mode .......................................................................................................................38
5.2 Operating Instructions................................................................................................................... 38
5.2.1 Keypad ...........................................................................................................................................................38
5.2.2 Display Status ..............................................................................................................................................39
5.2.3 Keypad Operation Examples..................................................................................................................40
5.3 Initial Power On............................................................................................................................... 44
Chapter 6 Function Introduction.......................................................................................................................... 45
6.1 Group D: Display Parameters........................................................................................................ 46
6.1.1 D00: System Status Parameters.............................................................................................................46
6.1.2 D01: Drive Status Parameters.................................................................................................................47
6.1.3 D02: Analogue Status Display Parameters........................................................................................48
6.1.4 D03: Running Status Parameters ..........................................................................................................49
6.1.5 D04: Encoder Status Parameters...........................................................................................................50
6.2 Group F: General Function Parameters ....................................................................................... 51
6.2.1 F00: Basic Parameters ...............................................................................................................................51
6.2.2 F01: Protection of Parameters................................................................................................................53
6.2.3 F02: Start & Stop Parameters..................................................................................................................54
6.2.4 F03: Acc / Dec Parameters.......................................................................................................................55
6.2.5 F04: Analogue Curve Parameters .........................................................................................................56
6.2.6 F05: Speed Parameters.............................................................................................................................57

6.2.7 F06: Weighing Compensation Parameters........................................................................................59
6.2.8 F07: Asyn. motor Parameters.................................................................................................................60
6.2.9 F08: Motor Vector Control Speed-loop Parameters.......................................................................63
6.2.10 F09: Current-loop Parameters .............................................................................................................64
6.2.11 F10: Syn. motor Parameters .................................................................................................................65
6.2.12 F11: PG Parameters .................................................................................................................................66
6.2.13 F12: Digital I/O Terminal Parameters.................................................................................................67
6.2.14 F13: Analogue I/O Terminal Parameters ..........................................................................................70
6.2.15 F14: SCI Communication Parameters ...............................................................................................72
6.2.16 F15: Display Control Parameters ........................................................................................................73
6.2.17 F16: Function-boost Parameters ........................................................................................................74
6.2.18 F17: Fault Protect Parameters..............................................................................................................75
6.2.19 F18: PWM Parameters ............................................................................................................................77
6.2.20 F19: Unused...............................................................................................................................................78
6.2.21 F20: Enhance parameter group 2.......................................................................................................78
6.3 Group Y: Manufacturer Function Parameters............................................................................. 78
Chapter 7 Elevator Application Guidance........................................................................................................... 79
7.1 Basic Commissioning Procedures ................................................................................................ 79
7.1.1 System Analysis and Wire........................................................................................................................79
7.1.2 Set Basic Parameters .................................................................................................................................79
7.1.3 Motor Auto-tuning ....................................................................................................................................79
7.1.4 Inspection Running...................................................................................................................................83
7.1.5 High Speed Running.................................................................................................................................83
7.2 Terminal MS Run Application........................................................................................................ 84
7.3 Terminal Analogue Run Application............................................................................................ 87
7.4 Power-off Battery Driven Run Application ................................................................................. 89
Chapter 8 Troubleshooting and Maintenance ................................................................................................... 91
8.1 Troubleshooting.............................................................................................................................. 91
8.2 Maintenance.................................................................................................................................... 94
Chapter 9 Accessories............................................................................................................................................. 97
9.1 Keypad Installation Assembly ...................................................................................................... 97
9.2 Reactor selection ............................................................................................................................ 97
9.3 Braking Resistor .............................................................................................................................. 98
9.4 Power Regenerative Unit............................................................................................................... 98
Appendix A Parameters ......................................................................................................................................... 99
Appendix B Communication Protocol ...............................................................................................................117

7
Elevator Application Guidance
1
Safety Information and Precaution
5
Operation Instructions
4
Electrical Installation
3
Mechanical Installation
2
Product Information
8
Troubleshooting and Maintenance
9
Accessories
A
Parameters
B
Communication Protocol
6
Function Introduction

Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions
HD5L Series Controller User Manual V1.4 ―1―
Chapter 1 Safety Information and Precautions
1.1 Safety Definition
Danger: A Danger contains information which is critical for avoiding safety hazard.
Warning: A Warning contains information which is essential for avoiding a risk of damage to products or other
equipements.
Note: A Note contains information which helps to ensure correct operation of the product.
1.2 About Motor and Load
Compared to the industrial frequency operation
The HD5L series controllers are voltage-type controllers and their output is PWM wave with certain
harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a little higher than
that at industrial frequency running.
Thermal protection of motor
When choose the adaptive motor, HD5L can effectively implement the motor thermal protection.
Otherwise it must adjust the motor protection parameters or other protection measures to ensure that
the motor is at a safe and reliable running.
Lubrication of mechanical devices
At long time low-speed running, provide periodical lubrication maintenance for the mechanical
devices such as gear box and geared motor etc. to make sure the drive results meet the site need.
Start and stop HD5L
User should use the control terminal to start and stop HD5L. It is strictly forbidden to use contactor or
other switches on the input side of HD5L to start and stop directly, or it will damage the device.
Check the insulation of the motor
For the first time using the motor or after long time storage, it needs check the insulation of the motor.
Worse insulation can cause damage to HD5L.
Note:
Use a 500V Mega-Ohm-Meter to test and the insulation resistance must be higher than 5Mohm.
Danger
W
arning
Note
1

Chapter 1 Safety Information and Precautions Shenzhen Hpmont Technology Co., Ltd.
―2―HD5L Series Controller User Manual V1.4
Requirement for leakage current protector RCD
Since the device generates high leakage current which goes through the protective grounding
conductor, please install B type leakage current protector RCD on one side of the power supply.
For the selection of RCD, users need to consider the possible problems of ground leakage current in
both transient status and steady status at start and during running. It is recommended to choose
either special RCD that can suppress the higher harmonics, or general RCD that has more aftercurrent.
Warning for ground mass leakage current
The device generates mass leakage current, so users need to confirm the reliable grounding before
connect to the power supply. The grounding should comply with the local relative IEC standard.
1.3 About HD5L
No capacitor or varistor on the output side
Since HD5L output is PWM wave, it is strictly forbidden to connect capacitor for improving the power
factor or varistor for lightning protection to the output terminals so as to avoid HD5L fault trip or
component damage.
Contactors and circuit breakers connected to the output of HD5L
If circuit breaker or contactor needs to be connected between HD5L and the motor, be sure to operate
these circuit breakers or contactor when HD5L has no output, so as to avoid any damage to HD5L.
Running voltage
HD5L is prohibited to be used beyond the specified range of running voltage. If needed, please use the
suitable voltage regulation device to change the voltage.
Capacitor energy storage
When the AC power supply is cut off, capacitor of HD5L sustains deadly power for a while. So to
disassemble HD5L that is powered, please cut off the AC power supply for more than 10 minutes,
confirm the internal charge indicator is off and the voltage between (+) and (-) of the main circuit
terminals is below 36V.
Generally, the internal circuit enables the capacitor to discharge. However, the discharging may fail in
some exceptions. In these cases, users need to consult Hpmont or our regional distributor.
Change three-phase input to single-phase input
For three-phase input controller, users should not change it to be single-phase input.
To use single-phase power supply, disable the input phase-loss protection function. And the
bus-voltage and current ripple will increase, which not only influences the life of electrolytic capacitor
but also deteriorates the performance of the controller. In that case, the controller must be derating
and should be 60% within rated value of controller.
Lightning surge protection
HD5L internal design has lightning surge over-current protection circuit, and has certain
self-protection capacity against the lightning.

Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions
HD5L Series Controller User Manual V1.4 ―3―
Altitude and derating
In area where altitude exceeds 1000 meters, HD5L should be derating since the heatsink efficiency will
be reduced because of the tenuous air.
The rated value of output current derates by 1% for each 100m increase of the altitude. I.e for the
altitude of 3000m, derated rate is 20% for rated current of HD5L. Figure 1-1 is the derating curve of
rated current and the altitude.
Figure 1-1 Derating curve of rated current and altitude
70%
100%
1000m 4000m
Altitude
Rated current of HD5L
1

Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD5L Series Controller User Manual V1.4 ―5―
Chapter 2 Product Information
2.1 Model
2.2 Nameplate
HD5
L
-4T5P5-PG2-
X
Product Series
Voltage Rating
200 - 240VAC = 2
380 - 460VAC = 4
Single-phase / Three-phase input = D
Three-phase input = T
Phase
Power
OC encoder interface board with FD output = PG2
SINCOS encoder interface board with FD output = PG5
Line driver encoder interface board with FD output = PG6
Serial communication encoder interface board with FD output = PG11
Encoder Interface Option
Special Feature
MODEL: HD5L-4T5P5G
3PH 380-460V 15A 50/60Hz
8.5kVA 0-460V 13A 0-100Hz
1.00
5.5kW
POWER:
INPUT:
OUTPUT:
Version:
Product model
Motor power
Input specification
Output specification
Software version
Serial number
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
―6―HD5L Series Controller User Manual V1.4
2.3 Technical Data
Electrical
Input voltage
Single-phase: 200 - 240V
Three -phase: 200 - 240V
Three-phase: 380 - 460V
Fluctuating within ± 10%, unbalance rate < 3%
Input frequency 50/60Hz ± 5%
Output voltage 0 - input voltage
Output frequency 0 - 100.00Hz
Performance
Control mode V/f, SVC, VC
Maximum current 150% rated output current for 2 minutes
180% rated output current for 10 seconds
Running command Keypad; Terminal; SCI communication
Speed setting Digital; Analogue; SCI communication
Speed resulotion Digital setting: 0.01Hz
Analogue setting: 0.1% × max-frequency
Speed control accuracy SVC: ± 0.5% VC: ± 0.05%
Speed control range SVC: 1:100 VC: 1:1000
Torque control response SVC: < 200ms VC: < 50ms
Start torque SVC: 180% rated torque / 0.5Hz VC: 180% rated torque / 0Hz
Characteristic Functions
Parameter upload and
download function Achieve parameters uploading and downloading
I/O interface The programmable input interface has up to 34 functions
The pragrammable output interface has up to 19 functions
Communication protocol Built-in MODBUS communication protocol
Protection Functions
Auto-inspection To eliminate the potential safety problems, safety inspection for the peripheral devices
is provided when power on
Over-speed protection To make sure safe running, elevator over-speed protection is provided
Speed deviation
protection
To eliminate the potential safety problems, speed deviation detection protection is
provided
Up / Down forced speed
switch function
Up / Down forced speed switch function, to avoid climbing elevator or plunging
elevator
Input / Output phase loss
protection Input / Output phase loss auto-detect and alarm function
Motor temperature
detection Real time detection for the motor temperature
Output GND short circuit
protection Enabled
Output inter-phase short
circuit protection Enabled

Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD5L Series Controller User Manual V1.4 ―7―
Input / Output
Analogue power supply +10V, max. current 100mA
-10V, max. current 10mA
Digital supply +24V, max. current 200mA
Analogue input
AI1 (control board): voltage 0 - 10V
AI2, AI3 (control board): -10V - +10V/0 - 20mA (selectable voltage/current)
AI4 (I/O board): -10V - +10V/0 - 20mA (selectable voltage/current, supports
differential input)
Analogue output AO1, AO2: 0 - 10V/0 - 20mA (selectable voltage/current)
Digital input DI1 - DI6 (control board); DI7 - DI12 (I/O board)
Digital output DO1, DO2
Programmable relay
output
R1A/R1B/R1C (control board)
R2A/R2B/R2C; R3A/R3B/R3C; R4A/R4B/R4C (I/O board)
Contact rating 250VAC/3A or 30VDC/1A
SCI communication RJ45 interface
Keypad
LCD display Setting function parameter, checking status parameter, checking fault code etc.
Parameter copy Achieve quick parameter copy
Environment
Running temperature
-10 - +40℃, max. 50℃, air temperature fluctuation is less than 0.5℃/min
The derating value of output current of HD5L shall be 2% for each degree centigrade
above 40℃. Max. allowed temperature is 50℃
Storage temperature -40 - +70℃
Location for use Indoor, preventing from direct sunlight, no dust, corrosive, flammable gases, oil mist,
water vaper, dripping or salt etc.
Altitude Less than 1000 meters, otherwise should be derating use
Humidity Less than 95%RH, non-condensing
Vibration Resistance It is 3.5m/s2in 2 - 9Hz, it is 10m/s2(IEC60721-3-3) in 9 - 200Hz
Protection Class IP20
Pollution level Level 2 (Dry, non canducting dust pollution)
Accessories
Encoder interface board
frequency
demultiplication
OC encoder interface board with FD output [HD-PG2-OC-FD]
SINCOS encoder interface board with FD output [HD-PG5-SINCOS-FD]
Line drive encoder interface board with FD output [HD-PG6-UVW-FD]
Serial communication encoder interface board with FD output [HD-PG11-SC-FD]
(support Endat)
About keypad Mounting base to keypad [HD-KMB]
1m/2m/3m/6m extension cable to keypad [HD-CAB-1M/2M/3M/6M]
Power unit Power regenerative unit [HDRU]
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
―8―HD5L Series Controller User Manual V1.4
2.4 Rated Value
Refer to section 3.4 Dimensions and Weight (on page 12) for size information.
Model Motor
(kW)
Rated capacity
(kVA)
Rated input
current (A)
Rated output
current (A) Size
Single-phase / Three-phase power supply: 200 - 240V, 50/60Hz
HD5L-2D2P2 2.2 3.8 24.1 / 12
(1) 10 F3
HD5L-2D3P7 3.7 5.9 40 / 19
(1) 17 F3
HD5L-2D5P5 5.5 8.5 60 / 28
(1) 25 F3
HD5L-2D7P5 7.5 11 75 / 35
(1) 32 F4
HD5L-2D011 11 16 100 / 47 (1) 45 F5
Three-phase power supply: 200 - 240V, 50/60Hz
HD5L-2T015 15 21 62 55 F5
HD5L-2T018 18.5 24 77 70 F5
HD5L-2T022 22 30 92 80 F6
HD5L-2T030 30 39 113 110 F6
Three-phase power supply: 380 - 460V, 50/60Hz
HD5L-4T2P2 2.2 3.4 7.3 5.1 F3
HD5L-4T3P7 3.7 5.9 11.9 9.0 F3
HD5L-4T5P5 5.5 8.5 15 13 F3
HD5L-4T7P5 7.5 11 19 17 F3
HD5L-4T011 11 16 28 25 F3
HD5L-4T015 15 21 35 32 F4
HD5L-4T018 18.5 24 39 37 F4
HD5L-4T022 22 30 47 45 F5
HD5L-4T030 30 39 62 60 F5
HD5L-4T037 37 49 77 75 F6
HD5L-4T045 45 59 92 90 F6
(1): Value before / is for single-phase model, value after / is for three-phase model.

Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD5L Series Controller User Manual V1.4 ―9―
2.5 Parts of Controller
Fan cover
Keypad
Upper cover
Lower cover
Mounting hole
Middle enclosure
Bottom enclosure
Certification
Nameplate
Size F3 - F4 Size F5 - F6
C
onnection holes
o
fp
o
wer terminal
C
onnection holes
o
f control terminal
PE
BR
P1 (+) (-) UVW
MOTOR
L1 L2 L3
POWER
I/O board
Refer to section 4.4
Encoder interface board
O
ptional, refer to section 4.5
Supply and motor terminal
Refer to section 4.3
Control board
Refer to section 4.
4
2