Huawei OptiX OSN 9560 User manual

HUAWEI TECHNOLOGIES CO., LTD.
OptiX OSN 9560 Intelligent Optical Transmission System
Quick Installation Guide
Issue: 02
Date: 2012-05-30

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Notice
The informationin this document is subject to change without notice. Everyefforthas been made in the
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Installation Process
Before You Start PrecautionsPage 1
Start
Installing and Laying
Out Cables
Pages
11 to 36
Installing and Laying Out
Fibers
Pages
37 to 40
Checking the Installation
Pages
41 to 42
Checking Fiber
Attenuation
Page 42
End
Installing and Laying Out
Power Cables: DC Power
Distribution Box
Pages
12 to 13
Installing and Laying Out
Power Cables and
PGND Cables
Pages
18 to 19
Power Cable Connections
Between the Cabinet and
Subrack
Pages
14 to 17
Cabinet Power Ports and
Subrack Power Ports
Pages
21 to 23
Installing Ground Cables
for the Power Distribution
Box and Subracks
Page 20
Installing and Laying Out
External Alarm Cables
Pages
26 to 27
Installing and Laying Out
NMS Cables
Pages
24 to 25
Installing and Laying Out
Cabinet Indicator Cables
Pages
28 to 29
Installing CRPC
Plug-in Frames
Page 9
Installing Fiber
Management Trays
Page 10
Precautions About
Board Operations
Page 2
Installation ToolsPage 3
Introduction to the
OSN 9560 Equipment
Page 4
Installing Components
Pages
5 to 10
Installing Subracks
Pages 5 to 8
Cable Holes on the Top
and Bottom of the
N63E Cabinet
Page 11
Attaching Engineering Labels
Pages
43 to 44
Installing and Laying Out
CRPC Cables
Page 32
Installing and Laying Out
Clock Cables
Pages
30 to 31
Installing and Laying Out
E1 Cables
Pages
34 to 35
Installing and Laying Out
Cables in the Subrack
Interfacing Area
Page 33
Installing and Laying Out
F1 Serial Port Cables
Page 36

1
Precautions
This document provides a reference guide for hardware installation.
This document does not describe assembly of equipment prior to delivery; it only describes
procedures for onsite installation.
Electrostatic discharge
To prevent damage to sensitive components caused by electrostatic discharge, always wear ESD
gloves or an ESD wrist strap when handling the equipment, boards, or IC chips. Ensure that the ESD
wrist strap is properly grounded.
Binding cables
Bind fibers or cables inside a cabinet at intervals of not more than 250 mm and user cables at intervals of
not more than 200 mm.
Bind fibers, cables, or corrugated pipes outside a cabinet at intervals equal to the distance between two
horizontal beams. If the cable trough has no beams, the intervals should not exceed 250 mm.
Pre-installation check
Check the equipment room, cabinet, power supply, ground cables, optical cables, and surrounding
facilitiesprior to installation. Be sure that all engineering prerequisites have been met and use
procedures specified in the engineering design documents to complete the installation.
NOTE
CAUTION
CAUTION
CAUTION

2
Do not grasp boards with your bare hands. Wear ESD gloves or an ESD wrist strap when you handle boards.
Install filler panels in vacant slots on an NE. These filler panels prevent foreign objects from entering an NE.
Boards are fragile and valuable. Be careful when you place or move them. Pack boards that must be moved or
stored in dedicated packing boxes.
Holding boards with bare handsWearing ESD gloves Wearing ESD wrist straps
Grasp a board with both hands and ensure that you hold the front panel of the board. If you hold the other parts
of the board, board failures may occur.
Precautions About Board Operations
CAUTION
CAUTION
CAUTION

3
Installation Tools
Measuring tape Phillips screwdriver Flat-head screwdriver
Adjustable wrench Hot air gun Paper knife
Crimping tool Wire clippers Wire stripper
Cord end pliers Network cable tester Multimeter
COAX stripper RJ45 crimping tool Diagonal pliers

4
1
Exterior
Introduction to the OSN 9560 Equipment
Cable trough
Air filter net
Cable trough
Fan
Fan
Cable trough
Front view
a
Side view
b Oblique view c
Subrack
interface area
Protection ground
(PGND) cable screw
ESD jack
Handle
mounting hole
Handle

5
1
Installing Components
•Front view of the cabinet
Component Mounting Hole Remarks
OSN 9560 4, 5, 11, 17, 24,
30, 37, 38
The fan assembly
and air filter net are
installed inside the
subrack.
Before laying out cables, remove the front door and side
panels of the cabinet. For details, see the N63E Cabinet
Installation Guide. To prevent injury or equipment damage,
two people should perform this operation. One holds the
subrack and the other tightens panel screws.
4
5
11
17
24
30
37
38
42
48
50
57
59
74
75
78
82
Fiber management
tray
42
OSN 3500 48, 50, 57, 59
74, 75
78,
82
Cable
distribution plate
DC power
distribution box
The fan assembly
and air filter net are
installed inside the
subrack.
•Mounting holes for subracks
Installing Subracks
Mounting holes for the OptiX OSN 9560 and OptiX OSN 3500
a
Before installing the OSN 9560 in the cabinet, remove the fan
assemblyand air filter net at the bottom of the subrack to
create some working space to complete the installation. After
the OSN 9560 has been installed, return the fan assembly and
air filter net to their places.
NOTE

6
Installing the OptiX OSN 3500 subrack
b
Cable distribution
plate
Cable
binding plate
Guide rail
Fiber management
tray
30±3 Kgf.cm
M6

7
•Front view of the cabinet
Component Mounting Hole Remarks
OSN 9560 4, 5, 11, 17, 24,
30, 37, 38
The fan assembly
and air filter net are
installed inside the
subrack.
Before laying out cables, remove the front door and side
panels of the cabinet. For details, see the N63E Cabinet
InstallationGuide. To prevent injury or equipment damage,
two people should perform this operation. One holds the
subrack and the other tightens panel screws.
4
5
11
17
24
30
37
38
42
48
50
57
59
74
78
82
Fiber management
tray
42
OSN 7500 48, 50, 57, 59,
74
78,
82
DC power
distribution box
The fan assembly
and air filter net are
installed inside the
subrack.
•Mounting holes for subracks
Mounting holes for the OptiX OSN 9560 and OptiX OSN 7500
c
If an OptiX OSN 9560 and an OptiX OSN 7500 share one
cabinet, remove the cable distribution plate from the cabinet to
ensure that there is sufficient space for the OptiX OSN 7500.
Before installing the OSN 9560 in the cabinet, remove the fan
assemblyand air filter net at the bottom of the subrack to
create some working space to complete the installation. After
the OSN 9560 has been installed, return the fan assembly and
air filter net to their places.
NOTE

8
Installing the OptiX OSN 7500 subrack
d
If an OptiX OSN 9560 and an OptiX OSN 7500 share one cabinet, remove the cable distribution plate
from the cabinet to ensure that there is sufficient space for the OptiX OSN 7500.
Remove the cable distribution plate. Install the subrack.
30±3 Kgf.cm
M6
30±3 Kgf.cm
M6
NOTE

9
2
Installing CRPC Plug-in Frames
Installing the CRPC plug-in frame
c
Exterior
a
Mounting holes
b
Fan
CRPC board
Power ports
aMounting holes to attach
mounting ears on the N63E
cabinet
a
2
2
1
1
Install the mounting ears. Attach the CRPC plug-in frame to the cabinet columns.
If an OptiX OSN 9560 shares a cabinet with an OptiX OSN 3500/7500, do not install a CRPC plug-in frame in
that cabinet.
12±1.2 Kgf.cm
M4
30±3 Kgf.cm
M6
CAUTION

10
Coiling up fibers in the fiber management tray
c
Coiling method for fibers without attenuators (the optical
interface board and the cross-connect and clock board are
installed on the same side)
Coiling method for fibers without attenuators (the optical
interface board and the cross-connect and clock board are
installed on different sides)
Coiling method for fibers with attenuators (the optical
interface board and the cross-connect and clock board
are installed on the same side)
Coiling method for fibers with attenuators (the optical
interface board and the cross-connect and clock board
are installed on different sides)
Variable attenuatorVariable attenuator
3
Installing Fiber Management Trays
Mounting ear
Fiber hole
Fiber
management
tray
Exterior
a Mounting holes b
a
aMounting holes to attach mounting
ears on the N63E cabinet

11
1
Cable Holes on the Top and Bottom of the N63E Cabinet
Installing Cables
Cable holes on the top of the N63E cabinet
a
Cable holes at the bottom of the N63E cabinet
b
Cable hole for
fibers and cables
Cable hole for fibers
Power cable hole Ground bolt
Cable hole for fibers
251 mm
66 mm
188 mm 81 mm 300 mm
155 mm 62 mm155 mm
600 mm
Cable hole
for cables Cable hole
for cables
Cable hole for
fibers and cables
Cable hole for
fibers and cables
360 mm
184 mm
Cable hole for cables Cable hole for cables
Cable hole for fibersCable hole for fibers
Top down view

12
2
Installing Power Cables: DC Power Distribution Box
Setup of the equipment room power supply determines whether installation of a short-circuit copper bar is
required. If the equipment room has four power inputs greater than or equal to 63 A, no short-circuit
copper bar is needed. If the equipment room has two power inputs greater than or equal to 125 A, one is
needed.
Power output area Power switch area Power input area
A B
X
YZ
•(Optional) Installing the short-circuit copper bar
63 A
a
c125 A (If the equipment room provides two 125 A inputs, install short-circuit copper bars on the
two groups of 63 A terminals in the Input A and Input B sections.)
Black Blue
Short-circuit copper bar
M6 single-
hole terminal
Y
abba
Z
abba
X
abbaabba
cc
Power output area
Power switch area
b32 A (reserved for changing the capacity of circuit breakers)
If a short-circuit copper bar is used, the 125 A power cable must meet the following requirements:
Cross-sectional area: 35 mm2Length: 25 m
OT terminal: M6 one-hole OT terminal with a width of less than 15.5 mm
If no short-circuit copper bar is used, a power cable with a cross-sectional area of 25 mm2or 16 mm2should be
assembledwith an M6 two-hole OT terminal.
M6 screws
50±5 Kgf.cm
M6
CAUTION
NOTE

13
•Precautions for installing the DC power distribution box
Power input
area Power output
area
M6 screw
Select M6 two-hole OT terminals that comply with the power cable specifications of the DC power
distributionbox to prevent sparks during power-on.
M6 two-hole
terminal
A two-hole OT
terminal with
hole diameters
that do not meet
cable
specifications
Do not install short-circuit copper bars in the power output areas.
Setup of the onsite power supply determines whether short-circuit copper bars need to be installed in the
power input area.
Install OT terminals correctly by referring to the wiring terminal labels on the plastic cover of the DC power
distribution box.
CAUTION
CAUTION
DANGER

14
3
Power Cable Connections Between the Cabinet and Subrack
A-NEG (-)
A-RTN (+)
B-NEG (-)
B-RTN (+)
OSN 9560
OSN 3500
Phillips screwdriver
Power cable for the
OptiX OSN 3500 subrack
Power cable for the
OptiX OSN 9560 subrack
OptiX OSN 9560 and OptiX OSN 3500
a
As shown below, the power distribution box can provide four active/standby 63 A power inputs to the OptiX
OSN 9560 and two 32 A power inputs to the OptiX OSN 3500, or can provide two 125 A power inputs for the
OptiX OSN 9560 (if short-circuit copper bars are used) and two 32 A power inputs for the OptiX OSN 3500.
NOTE

15
•Power cable connections
A
A
B
B
B
Power output area
Power input area
63 A 63 A 32 A 63 A 63 A 32 A
Thread subrack power cables through the cable distribution plate and bind the cables with binding straps. The
cable layout guidelines specify that power cables should be routed along the side panel inside the cabinet. If
the OptiX OSN 9560 shares a cabinet with the OptiX OSN 3500, you need to connect cables for four 63 A
power inputs, four 63 A power outputs, two 32 A power inputs, and two 32 A power outputs.
Cable distribution plate
Subrack power board
Subrack
power board
Power output
port for the
OptiX OSN 9560
Power output port for the
OptiX OSN 3500
NOTE

16
OptiX OSN 9560 and OptiX OSN 7500
b
As shown below, use the power distribution box to provide four 63 A power inputs to the OptiX OSN 9560 and
two 32 A power inputs to the OptiX OSN 7500, or to provide two 125 A power inputs for the OptiX OSN 9560
(if short-circuit copper bars are used) and two 32 A power inputs for the OptiX OSN 7500.
A-NEG (-)
A-RTN (+)
B-NEG (-)
B-RTN (+)
OSN 9560
OSN 7500
Phillips screwdriver
Power cable for the
OptiX OSN 7500 subrack
Power cable for the
OptiX OSN 9560 subrack
NOTE

17
•Power cable connections
If the OptiX OSN 9560 shares a cabinet with the OptiX OSN 7500, the cable distribution plate in the
cabinet must be removed to make enough space to install the OptiX OSN 7500. The power cable for
the OptiX OSN 7500 should be routed along the side panel in the cabinet. You need to connect
cables for four 63 A power inputs, four 63 A power outputs, two 32 A power inputs, and two 32 A
power outputs.
AA
BPower output area
Power input area
63 A 63 A 32 A 63 A 63 A 32 A
Power output port
for the OptiX
OSN 9560
Power output port for the
OptiX OSN 7500
Subrack power board
Subrack power
board
BB
NOTE