Huawei FusionModule1000A User manual

FusionModule1000A40 Prefabricated All-in-One
Data Center
V200R003C10
Installation Guide
Issue
03
Date
2020-06-09
HUAWEI TECHNOLOGIES CO., LTD.

Issue 03 (2020-06-09)
Copyright © Huawei Technologies Co., Ltd.
i
Copyright © Huawei Technologies Co., Ltd. 2020. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address:
Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website:
https://e.huawei.com

FusionModule1000A40 Prefabricated All-in-One Data
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About This Document
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About This Document
Purpose
This document describes the site requirements for installing the FusionModule1000A
prefabricated all-in-one data center (FusionModule1000A for short) as well as the methods
and skills required for installing pre-fab. modules, pipes, and cables, providing installation
guidance and technical support for onsite installation personnel and technical support
engineers.
Intended Audience
This document is intended for:
Hardware installation engineers
Technical support engineers
Commissioning engineers
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol
Remarks
Indicates a hazard with a high level of risk which, if not
avoided, will result in death or serious injury.
Indicates a hazard with a medium level of risk which, if
not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk which, if not
avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.

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Symbol
Remarks
Supplements the important information in the main text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 03 (2020-06-09)
Updated the fire extinguishing devices.
Issue 02 (2020-01-15)
Updated the layout diagrams of the concrete platform scenario and base installation scenario.
Issue 01 (2019-07-15)
This issue is the first official release.

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Contents
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Contents
About This Document.................................................................................................................... ii
1 Installation Guide Usage.............................................................................................................1
2 Site Requirements.........................................................................................................................2
2.1 Site Selection Requirements.........................................................................................................................................2
2.2 Field Requirements.......................................................................................................................................................2
2.2.1 (Optional) Concrete Platform Scenario .....................................................................................................................2
2.2.2 (Optional) Base Installation Scenario........................................................................................................................3
2.3 Power Supply and Distribution Requirements..............................................................................................................4
2.4 Grounding Requirements..............................................................................................................................................5
2.5 Water Refill and Drainage Requirements .....................................................................................................................6
2.5.1 Water Refill Requirements.........................................................................................................................................6
2.5.2 Drainage Requirements..............................................................................................................................................6
2.5.3 Pipe Anti-freezing......................................................................................................................................................7
2.6 External Environment Requirements............................................................................................................................8
3 Installation Preparations .............................................................................................................9
3.1 Obtaining Tools and Materials......................................................................................................................................9
3.2 Installation Personnel Requirements...........................................................................................................................13
3.3 Checking the Installation Environment ......................................................................................................................13
4 Installing Pre-fab. Modules ......................................................................................................14
4.1 (Optional) Concrete Platform Scenario ......................................................................................................................14
4.1.1 Determining the Pre-fab. Module Installation Position ...........................................................................................14
4.1.2 Removing the Pre-fab. Module Protective Cover....................................................................................................15
4.1.3 Hoisting Pre-fab. Modules.......................................................................................................................................16
4.2 (Optional) Base Installation Scenario.........................................................................................................................21
4.2.1 Determining the Pre-fab. Module Installation Position ...........................................................................................21
4.2.2 Removing the Pre-fab. Module Protective Cover....................................................................................................26
4.2.3 Hoisting and Securing Pre-fab. Modules.................................................................................................................27
4.3 Grounding Pre-fab. Modules ......................................................................................................................................29
5 Installing External Accessories for Pre-fab. Modules..........................................................32
5.1 (Optional) Installing External Cable Trays.................................................................................................................32
5.2 (Optional) Installing Awnings.....................................................................................................................................34

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5.3 (Optional) Installing Step Ladders..............................................................................................................................37
6 Installing External Pipes for Smart Cooling Products.........................................................40
7 Removing Transport Protection Materials.............................................................................43
7.1 Removing Transport Protection Materials for Smart Cooling Products .....................................................................43
7.2 Removing the Cabinet Sliding Base Fasteners...........................................................................................................46
7.3 Removing Sliding Door Fasteners..............................................................................................................................47
8 Installing Devices Inside Pre-fab. Modules ..........................................................................50
8.1 Installing Power Supply and Distribution Devices.....................................................................................................50
8.1.1 (Optional) Installing Battery Packs..........................................................................................................................50
8.1.2 Installing Batteries...................................................................................................................................................52
8.2 (Optional) Installing the Electric Heating Belt ...........................................................................................................53
8.3 Installing Monitoring Devices....................................................................................................................................57
8.3.1 (Optional) Installing ECC800 Accessories..............................................................................................................57
8.3.2 (Optional) Installing the WiFi antenna ....................................................................................................................62
8.3.3 (Optional) Installing a Pad.......................................................................................................................................63
8.3.4 (Optional)Installing the iBAT..................................................................................................................................64
8.4 Installing Fire Extinguishing Devices.........................................................................................................................66
8.4.1 Installing CE-Certified Fire Extinguishing Devices................................................................................................66
8.4.1.1 (Optional) Installing the Fire Cylinder (CE).........................................................................................................66
8.4.1.2 Connecting the Cable to the Battery of the Fire Control Panel.............................................................................70
8.4.2 (Optional) Connecting a Cable to the ASD Power Box Battery..............................................................................72
8.4.3 Installing an External Horn Strobe ..........................................................................................................................73
9 Installing Cables Outside Pre-fab. Modules .........................................................................75
9.1 Connecting Input Power Cables for Pre-fab. Modules ...............................................................................................75
9.2 (Optional) Connecting Generator Start/Stop Cables (ATS Input)...............................................................................76
10 Removing Transport Protection Materials from Fire Extinguishing and Monitoring
Devices .............................................................................................................................................79
11 Installation Verification...........................................................................................................81
A A Basic Installation Operations ..............................................................................................83
A.1 Cable Installation Techniques....................................................................................................................................83
A.1.1 Cabling Rules..........................................................................................................................................................83
A.1.2 Measuring Cables ...................................................................................................................................................84
A.1.3 Laying Out Cables..................................................................................................................................................85
A.1.4 Routing Cables Through a Plastic-coated Metal Hose............................................................................................86
A.1.5 Mounting Cables on the Cable Tray .......................................................................................................................87
A.1.6 Routing Cables into Feeder Windows.....................................................................................................................89
A.1.6.1 Installing DPJ End Connectors............................................................................................................................89
A.1.6.2 Installing Waterproof Metal Connectors..............................................................................................................92
A.1.7 Attaching Cable Labels...........................................................................................................................................94

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A.2 Preparing Cable Terminals.........................................................................................................................................95
B Dimensions of External Cable Trays and Fixed Ladders ...................................................98
C Cleaning Pre-fab. Modules.....................................................................................................100
D Acronyms and Abbreviations................................................................................................101

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1 Installation Guide Usage
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1 Installation Guide Usage
This section describes how to use the FusionModule1000 Installation Guide.
This document focuses on the installation methods and precautions for the
FusionModule1000.
Some parameters of the FusionModule1000 should be provided and configured by onsite
technical support engineers based on the actual application scenario.
Before using this document, understand the actual configurations of the
FusionModule1000 to enable quick installation.
Operations marked as "optional" in the chapters, sections, or procedures can be
performed depending on the actual configurations and requirements.
Before performing an operation, ensure that the prerequisites are met. Otherwise, the
expected result may not be achieved, and equipment damage and personal injury may
occur.
Before installing the FusionModule1000, read through and keep in mind the notes and
precautions in this document.
Precautions provided in this document are only supplementary to the local laws and
regulations governing the FusionModule1000.
The figures provided in this document illustrate only installation and connection methods.
The actual product appearance prevails.
Put on protective equipment such as the safety helmet and gloves before entering the
site.
Before using this document, make available the documents delivered with each
component.
Unless otherwise specified, dimensions of devices in this document are by default height
x width x depth, and the default measurement is mm.

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2 Site Requirements
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2 Site Requirements
2.1 Site Selection Requirements
The power supply is stable and reliable.
The communication and traffic are convenient.
The site is far away from dust, smoke, harmful gas, and corrosive, flammable, or
explosive objects.
The site is not on a low-lying land, and above the highest water level of that area.
The site is far away from sources of strong variation, loud noises, and strong
electromagnetic interference.
The ground is solid without spongy or soft soil, and is not prone to water aggregation or
subsidence.
The site is in an open area, meets the pre-fab. module installation and maintenance
requirements, and meets the heat dissipation requirement of the smart cooling product
outdoor unit. For details about the space requirements, see the installation position
diagrams in the quick installation guide for the solution in use.
The site is at least 50 m away from residential areas.
The site is far away from a class D environment or 500 m away from the seashore.
For a specific project, select the product specifications based on the application environment. For
example, in a class B environment 3700 m away from the seashore, the smart cooling product outdoor
unit can be a common outdoor unit. In a class C environment 500–3700 m away from the seashore, the
smart cooling product outdoor unit must be a class C outdoor unit.
2.2 Field Requirements
The FusionModule1000 can be installed on bases or concrete platforms depending on the
actual scenario. The site requirements vary with the selected installation mode.
2.2.1 (Optional) Concrete Platform Scenario
Build concrete platforms on the selected installation site.

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Figure 2-1 Concrete platform (unit: mm)
(1) Concrete platform
(2) Ground
(3) Angle steel
The minimum cross-sectional area of a concrete platform must be 2900 mm x 1000 mm. The
concrete platforms must be 500 mm higher than the ground to ensure efficient drainage.
Load-bearing capacity of concrete platforms: meets the requirements of the maximum
weight of a pre-fab. module 25,000 kg and NEBS Zone 3 antiseismic requirements.
Recommended load-bearing capacity calculation: Maximum weight of a pre-fab. module 25,000 kg x 3
(NEBS Zone 3 requires amplitude acceleration 3G) x 1.5 (0.5 times the engineering construction error
and margin)/Effective support contact area (The effective contact area in the concrete platform
installation scenario is 4 x 272 cm2.)
The horizontal error between concrete platforms must be less than 5 mm.
Concrete pads or passages with the load-bearing capacity meeting local civil work
standards can be built on the site outside the concrete platforms for access and servicing.
2.2.2 (Optional) Base Installation Scenario
Build concrete platforms on the selected installation site.

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Figure 2-2 Base installation scenario diagram (unit: mm)
(1) Pre-fab. module base
(2) Concrete platform
(3) Ground
The minimum cross-sectional area of a concrete platform must be 2900 mm x 1000 mm. The
concrete platforms must be 200 mm higher than the ground to ensure efficient drainage.
Load-bearing capacity of concrete platforms: meets the requirements of the maximum
weight of a pre-fab. module 25,000 kg and NEBS Zone 3 antiseismic requirements.
Recommended load-bearing capacity calculation: Maximum weight of a pre-fab. module 25,000 kg x 3
(NEBS Zone 3 requires amplitude acceleration 3G) x 1.5 (0.5 times the engineering construction error
and margin)/Effective support contact area (The effective contact area in the concrete platform
installation scenario is 4 x 1700 cm2.)
The horizontal error between concrete platforms must be less than 10 mm.
Concrete pads or passages with the load-bearing capacity meeting local civil work
standards can be built on the site outside the concrete platforms for access and servicing.
2.3 Power Supply and Distribution Requirements
The power supply for the FusionModule1000 can be the mains or a diesel generator
(DG). For the detailed input routes and capacity, see the power supply and distribution
system diagram for the solution in use.

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Supported power systems:
−380 V, 50 Hz/60 Hz, three-phase, four-wire, and PE
−208 V, 60 Hz, three-phase, four-wire, and PE
A Class I surge protective device (SPD) with a maximum discharge current (Imax) of 100
kA (8/20 µs) is required for the upstream input power distribution frame (PDF) for the
FusionModule1000.
External cables of the FusionModule1000 are routed into the pre-fab. module through
the power PDB and the feeder window on the pre-fab. module. It is recommended that
external cables be buried underground.
Figure 2-3 External pre-fab. module ports
(1) Signal cable feeder window
(2) Power PDB
2.4 Grounding Requirements
The external ground resistance of the pre-fab. module must not exceed 10 ohms, or the
equivalent radius of the ground grid is no less than 5 m.
The pre-buried ground grid must be at least 0.7 m underground. In cold areas, the ground
electrodes must be buried under the frozen layer.
A pre-fab. module can be grounded using ground lugs or ground cables.
−Ground lug method: Use a ground lug made of hot-dip zinc-coated flat steel sheet
with a cross-sectional area of 40 mm x 4 mm (1.57 in. x 0.16 in.), connect one end
of the ground lug to the pre-buried ground grid, and connect the other end to the
pre-fab. module ground point. When a ground grid is pre-buried, the ground lug
must be long enough to connect to a ground point on the pre-fab. module.
−Ground cable method: Use a 95 mm2cable as the ground cable, connect one end of
the cable to the pre-buried ground grid, and connect the other end to the pre-fab.
module ground point. When a ground cable is used, the ground cable must be routed
through a plastic-coated metal hose.
The screw reserved at a ground point is an M12 screw.
A pre-fab. module can be grounded in the TN-S or TN-C-S mode.

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2.5 Water Refill and Drainage Requirements
2.5.1 Water Refill Requirements
The water refill ports for humidifiers must supply water continuously when the
FusionModule1000 is operating.
Table 2-1 describes the requirements on the water refill ports and pipes.
Table 2-1 Water refill requirements
Port
Position
Port
Dimension
s
Water
Pressure
Requireme
nt
Transient
Water Flow
Pipe
Pressure
Bearing
Capacity
Remarks
For the
humidifier in
the smart
cooling
product
DN25 PP-R
pipe port
0.1–0.7 MPa
≥ 1.2 L/min
1 MPa
Consider
connectivity
to water
refill
devices.
Table 2-2 describes the water quality requirements.
Table 2-2 Water quality requirements
Item
Allowed Value
Hydrogen ion
pH: 7–8.5
Conductivity at 20°C (σ20)a
300–1250 μS/cm
Inlet water hardness specificationsb
≤ 100 mg/L
a: If σ20 is less than 300 μS/cm, it takes a longer time for the humidifier to generate vapor
for the first time. If σ20 is greater than 1250 μS/cm, the humidifier service life is affected.
b: If the water hardness exceeds 100 mg/L (CaCO3), a water softener should be installed.
It is recommended that water quality be tested by local professionals.
Anti-freezing measures must be applied for pipes in low-temperature areas.
2.5.2 Drainage Requirements
Condensate drain outlets and humidifier drain outlets are available at the ends of pre-fab.
modules.
Drainpipes must be able to withstand a temperature above 105°C; otherwise, pipe
deformation may occur .
Drainpipes near the pre-fab. module drainage port must be able to withstand a
temperature above 200°C; otherwise, pipe deformation may occur.

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The pre-fab. module must be located in an area with proper drainage. To prevent ponding
which may affect equipment operation, deploy drainage channels before constructing a
concrete foundation.
Dispose of drainage water in accordance with local laws and regulations.
Anti-freezing measures must be applied for pipes in low-temperature areas.
2.5.3 Pipe Anti-freezing
Condensate drainpipes of air conditioners and water refill pipes of humidifiers may freeze and
thereby be blocked or crack in low-temperature areas. Anti-freezing measures must be taken
for the pipes.
Wrap the pipes with an electric heating belt, starting from the water refill and drainage ports
on a pre-fab. module to the frozen soil layer. Bury the remaining pipes underground (the
temperature at a specific depth underground is always above 0°C).
Figure 2-4 Pipe anti-freezing solution
(1) Trap
(2) Electric heating belt
(3) Water refill pipe
(4) Drainpipe
(5) Soil

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Prepare traps for pre-fab. module drainpipes.
The ends of the drainpipes should be connected to the utility drainpipes.
Figure 2-5 Requirements for wrapping the electric heating belt
The electric heating belt needs to be wrapped around the drainpipe and water refill pipe
evenly during onsite installation.
Wrap the electric heating belt before wrapping the thermal insulation foam. Ensure that the
thermal insulation foam covers the electric heating belt. The thermal insulation foam must
be able to withstand a temperature higher than 200°C.
2.6 External Environment Requirements
Temperature:
−Normal temperature working condition: –20°C to +55°C for advanced
configuration; –20°C to +45°C for standard configuration and 208 V scenarios
−Low temperature working condition: –40°C to +45°C for advanced configuration
Relative humidity: 5%–95% RH
Solar radiation: ≤ 1120 W/m2

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3 Installation Preparations
3.1 Obtaining Tools and Materials
Table 3-1 Tools and materials
Categor
y
Tools and Materials
Tighteni
ng tools
Phillips screwdriver
(M5, M6, and M8)
Flat-head screwdriver
(2–5 mm)
Phillips screwdriver M4
(length < 100 mm)
Phillips screwdriver M8
(length = 200 mm)
Solid wrench
Adjustable wrench
Torque wrench
Socket wrench
N/A
Pliers
Pliers
Diagonal pliers
Wire clippers

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Categor
y
Tools and Materials
Crimping tool
Wire stripper
Hydraulic pliers
Pipe wrench
N/A
N/A
Power
tools
Hammer drill and drill
bit (Φ22 mm, 7/8 inch)
Heat gun
Vacuum cleaner
Hot melt device
Crane
Small cutter
Instrume
nts
Multimeter
Electroprobe
Network cable tester
Height gauge
Level gauge
N/A

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Categor
y
Tools and Materials
Auxiliar
y tools
Right angle
Measuring tape (5 m)
Level
Long leather measuring
tape
Claw hammer
Utility knife
Hacksaw
Step ladder (2 m)
Brush
Hoisting rope
Floating nut puller
Ink fountain
Cable reel
Paint brush
Jack
Consum
Cable tie
Insulation tape
Marker

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Categor
y
Tools and Materials
ables
ESD gloves
Protective gloves
Safety helmet
Safety belt
Safety goggles
Anti-skid shoes
ESD wrist strap
Rubber gloves
Heat shrink tubing
(diameter 20 mm-radial
shrinkage rate 50%-
operating temperature
range
55 °C-105 °C-length 10
mm)
Scissors
N/A
N/A
This table may not list some tools required at specific sites. Onsite installation personnel and
technical support personnel should prepare tools based on site requirements.
Some dedicated tools and installation materials provided with the equipment may not be listed in
this table.

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Preventive measures should be applied before installation to avoid water seepage into pre-fab.
modules and equipment in the case of a sudden change in the weather.
3.2 Installation Personnel Requirements
Installation personnel must be trained and qualified by Huawei to master methods for
system installation, and must obtain work permits before they begin to install the
equipment.
Technical personnel from the customer must be trained by Huawei and master the
installation method.
The number of construction personnel depends on the project progress and installation
environment.
Construction personnel have read through the safety precautions and related product
documents before they begin working.
Common technician: familiar with the equipment installation process.
Skilled technician: familiar with the equipment installation process and having an electrician
certificate.
3.3 Checking the Installation Environment
Check the site requirements one by one, and start installation only after all requirements are
met. Huawei will not be liable for any consequences caused if the installation environment
does not meet the requirements.
Mark the security zone: Use red caution belts to delimit a security zone, clean up obstacles in that zone,
and place construction signs and warning signs in eye-catching positions.