Huawei FusionModule800 User manual

FusionModule800 Smart Small Data Center
V100R001
Installation Guide
Issue
02
Date
2016-11-15
HUAWEI TECHNOLOGIES CO., LTD.

Issue 02 (2016-11-15)
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i
Copyright © Huawei Technologies Co., Ltd. 2016. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address:
Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website:
http://e.huawei.com

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About This Document
Purpose
This document describes the FusionModule800 Smart Small Data Center (Smart Module for
short) in terms of the hardware installation, cable routes, installation inspection, and power-on
commissioning, which helps you understand the installation and commissioning for the Smart
Module in a systematic way.
Intended Audience
This document is intended for:
Hardware installation engineers
Commissioning engineers
Maintenance engineers
Technical support engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol
Description
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal
injury.

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Symbol
Description
Calls attention to important information, best practices and
tips.
NOTE is used to address information not related to personal
injury, equipment damage, and environment deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all
updates made in previous issues.
Issue 02 (2016-11-15)
This is the second official release.
Optimized safety precautions.
Optimized the description about the camera support, water sensor mechanical part, and pad
cable route.
Added the requirements for the upstream switch of the smart module.
Issue 01 (2016-08-30)
This issue is the first official release.

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Contents
About This Document.................................................................................................................... ii
1 Safety Precautions.........................................................................................................................1
1.1 General Safety Precautions...........................................................................................................................................1
1.2 Electrical Safety............................................................................................................................................................2
1.3 Battery ..........................................................................................................................................................................4
1.4 Mechanical Safety ........................................................................................................................................................6
1.5 Others............................................................................................................................................................................7
2 Installation Preparations .............................................................................................................8
2.1 Documents....................................................................................................................................................................8
2.2 Tools and Instruments...................................................................................................................................................9
2.3 Checking the Installation Environment ......................................................................................................................12
2.4 Site Requirements.......................................................................................................................................................13
2.5 Installation Scenarios..................................................................................................................................................15
2.6 Personnel Requirements .............................................................................................................................................17
3 Hardware Installation ................................................................................................................18
3.1 Transportation and Unpacking....................................................................................................................................18
3.1.1 Cabinet Transportation and Unpacking ...................................................................................................................18
3.1.2 Air Conditioner Transportation and Unpacking.......................................................................................................22
3.2 (Optional) Removing the Aisle Containment..............................................................................................................24
3.3 Adjusting the Positions of Aisle Side Sealing Plates ..................................................................................................31
3.4 Adjusting the Positions of Cabinet Side Panels ..........................................................................................................34
3.4.1 Adjusting the Positions of IT Cabinet Side Panels...................................................................................................34
3.4.2 Adjusting the Positions of Battery Cabinet Side Panels...........................................................................................36
3.5 Installing a Cabinet.....................................................................................................................................................36
3.6 Installing a Fan Assembly...........................................................................................................................................38
3.7 Installing an Air Conditioner ......................................................................................................................................39
3.7.1 Materials..................................................................................................................................................................39
3.7.2 Installation Layout...................................................................................................................................................44
3.7.3 (Optional) Installing the Indoor Unit.......................................................................................................................46
3.7.4 Installing an Outdoor Unit.......................................................................................................................................55
3.7.4.1 Installation Requirements .....................................................................................................................................55
3.7.4.2 Space Requirements..............................................................................................................................................56

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3.7.4.3 Installing an Outdoor Unit ....................................................................................................................................57
3.7.5 Exhausting Nitrogen from the Indoor Unit..............................................................................................................59
3.7.6 Connecting Refrigerant Pipes..................................................................................................................................61
3.7.6.1 Laying Out Pipes Inside a Cabinet........................................................................................................................61
3.7.6.2 Connecting Refrigerant Pipes ...............................................................................................................................68
3.7.7 Connecting Water Pipes...........................................................................................................................................73
3.7.7.1 Installing the Humidifier Water Inlet Pipe............................................................................................................73
3.7.7.2 Connecting the Condensate Drainpipe..................................................................................................................78
3.7.8 Leakage Test with Nitrogen.....................................................................................................................................83
3.7.9 Connecting Cables...................................................................................................................................................84
3.7.10 Vacuumization .......................................................................................................................................................90
3.8 Installing Batteries......................................................................................................................................................92
3.9 Installing the Battery Pack........................................................................................................................................100
3.10 Installing Cable Troughs.........................................................................................................................................101
3.10.1 Removing the Binding Plate................................................................................................................................102
3.10.2 Installing a 600 mm Wide Cable Trough .............................................................................................................103
3.10.3 Installing an 800 mm Wide Cable Trough ...........................................................................................................107
3.11 Installing Monitoring Devices ................................................................................................................................107
3.11.1 Installing the SIM Card and Antenna...................................................................................................................107
3.11.2 Installing a Pad.....................................................................................................................................................108
3.11.3 (Optional) Installing a VCN500........................................................................................................................... 112
3.11.4 Installing T/H Sensors (in Cold Aisle Containments).......................................................................................... 114
3.11.5 Installing T/H Sensors (in Hot Aisle Containments)............................................................................................127
3.11.6 Installing a Camera ..............................................................................................................................................134
3.11.7 Installing a Smart ETH Gateway .........................................................................................................................139
3.11.8 Installing an Independent Deployment AI/DI Unit..............................................................................................142
3.11.9 Connecting a Cable to the WLDS900 Water Sensor............................................................................................144
3.11.10 Installing a Smoke Detector...............................................................................................................................149
4 Cable Routing ............................................................................................................................151
4.1 System Cabling Rules...............................................................................................................................................151
4.2 Cable Routes.............................................................................................................................................................156
4.3 Power Cable Routing................................................................................................................................................162
4.4 Smart Module Grounding.........................................................................................................................................162
4.5 Cable Connections to the Power Supply and Distribution System ...........................................................................164
4.5.1 Top Cable Routing.................................................................................................................................................164
4.5.1.1 Cable Routing Description..................................................................................................................................164
4.5.1.2 (Optional) Connecting Signal Cables to the Converged Cabinet........................................................................167
4.5.1.3 Connecting Output Power Cables to the Converged Cabinet .............................................................................168
4.5.1.4 Connecting Input Power Cables to the Converged Cabinet................................................................................171
4.5.2 Bottom Cable Routing ...........................................................................................................................................174
4.5.3 Connecting the PDU2000 Power Cable.................................................................................................................176

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4.5.4 Connecting Cables Between the Battery and the UPS...........................................................................................177
4.6 Cable Connections to the Monitoring System ..........................................................................................................177
4.6.1 ECC800 Ports ........................................................................................................................................................177
4.6.2 Connecting a Monitoring Cable to the Door Status Sensor ...................................................................................178
4.6.3 Connecting VCN500 Cables..................................................................................................................................179
4.6.4 Connecting a Monitoring Cable to the Smart ETH Gateway.................................................................................180
4.6.5 Connecting a Monitoring Cable to the Independent Deployment AI/DI Unit .......................................................181
4.6.6 Connecting the Smoke Detector Monitoring Cable...............................................................................................182
4.6.7 Connecting Cables to Water Sensors .....................................................................................................................183
5 Check After Installation ..........................................................................................................184
6 Power-On Commissioning......................................................................................................188
6.1 Power-On Commissioning for the ATS ....................................................................................................................188
6.2 Power-On Commissioning for the Power Supply and Distribution System .............................................................189
6.3 Power-on Commissioning for the Monitoring System .............................................................................................191
6.3.1 Preparations and WebUI Login..............................................................................................................................191
6.3.2 Preparations and App Login...................................................................................................................................193
6.3.3 Setting the Date and Time......................................................................................................................................195
6.3.4 Creating a Micro-Module Plan View.....................................................................................................................195
6.3.5 Adding an independent deployment AI/DI unit .....................................................................................................195
6.3.6 Commissioning the Sensor ....................................................................................................................................196
6.3.6.1 Commissioning the Smoke Detector ..................................................................................................................196
6.3.6.2 Commissioning the Water Sensor.......................................................................................................................196
6.3.6.3 Commissioning the Temperature Sensor ............................................................................................................197
6.3.6.4 Commissioning the Door Status Sensor..............................................................................................................197
6.3.7 Commission the CIM and Battery Interface Module (BIM)..................................................................................198
6.3.8 Setting SMS Alarm Notification............................................................................................................................199
6.3.9 Commissioning the Camera and VCN500.............................................................................................................199
6.4 Power-On Commissioning for the Cooling System..................................................................................................200
6.4.1 Equipment Power-On ............................................................................................................................................200
6.4.2 Initial Configuration ..............................................................................................................................................201
6.4.2.1 Setting Temperature and Humidity Values..........................................................................................................201
6.4.2.2 Setting Teamwork Control Parameters ...............................................................................................................202
6.4.2.3 Setting Max Speed of Indoor Fan.......................................................................................................................204
6.4.3 Commissioning......................................................................................................................................................204
A Appendix ...................................................................................................................................210
A.1 Installing Expansion Sleeves ...................................................................................................................................210
A.2 Routing Monitoring Cables......................................................................................................................................211
A.3 Cable list..................................................................................................................................................................214
A.4 Cooling System Layout............................................................................................................................................216
A.5 Installing a Dehumidifier.........................................................................................................................................216
A.6 Checking the Monitoring Parameters for the Factory-Installed Devices .................................................................221

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B Acronyms and Abbreviations ................................................................................................223

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1 Safety Precautions
About This Chapter
This chapter describes the precautions for installing, operating, and maintaining Smart
Module equipment.
1.1 General Safety Precautions
This section describes safety precautions for installing, operating, and maintaining a smart
module.
Declaration
Huawei will not be liable for any consequences of the following scenarios:
Running in conditions not specified in this manual
Installation or use in environments which are not specified in related international
standards
Unauthorized modifications to the product or software code
Operations not complying with the operation instructions and safety precautions in this
document
Device damage due to abnormal natural factors
Overview
To ensure safety of humans and the equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document.
The "NOTICE", "WARNING", "CAUTION", and "DANGER" marks in this document do not
represent all the safety instructions. They are only supplements to the safety instructions.
Local Safety Regulations
When operating the equipment, you must follow local laws and regulations. The safety
instructions in this document are only supplements to the local laws and regulations.

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Personal Requirements
Only trained and qualified personnel are allowed to install, operate, and maintain Huawei
equipment, and they must understand basic safety precautions to avoid hazards.
Only trained and qualified personnel are allowed to install, operate, and maintain the
equipment.
Only trained and qualified personnel are allowed to remove safety facilities and inspect
the equipment.
Only personnel certified or authorized by Huawei are allowed to replace or change the
equipment or components (including software).
Installation personnel must report faults or errors that might cause serious safety issues
to related owners.
Grounding Requirements
Equipment to be grounded must meet the following requirements:
When installing the equipment, always ground the device first. Disconnect the ground
cable at the end of removing the device.
Do not damage the ground conductor.
Do not operate the device in the absence of a properly installed ground conductor.
Conduct the electrical inspection carefully.
The device (or system) must be connected permanently to the protection ground before
an operation. Before operating the device, check the electrical connection of the device
to ensure that it is securely grounded.
Human Safety
Before operating a device, wear electrostatic discharge (ESD) clothes, ESD gloves, and
an ESD wrist strap. Do not wear jewelry or watches when you operate the device.
In the case of fire, immediately leave the building or the equipment room, and turn on
the fire alarm bell or make an emergency call. Do not enter a building that is on fire.
Wear a helmet and safety belt when working at heights. Ensure that the safety belt is
properly connected when working at heights over 2000 mm above the ground. Set the
warning zone and place warning signs under the working spot.
Equipment Safety
The device must be fixed securely on the floor or to other immovable objects such as
walls and mounting racks before operation.
Do not block the ventilation vents while the system is operating.
Tighten the thumbscrews by using a tool after initial installation and subsequent access
to the panel.
After the installation, remove packing materials from the equipment area.
1.2 Electrical Safety
This section describes the precautions to be taken in terms of electrical safety.

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High Voltage
Devices are powered by high-voltage power source. Direct or indirect contact (through
damp objects) with the power source may result in serious injury.
Non-standard and improper operations under high voltage may result in fire and electric
shocks.
High Electrical Leakage
Ground the device before powering it on. Otherwise, personal injury or device damage may
be caused by high leakage current.
If a "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.
Power Cable
Do not install or remove power cables when the device is on. Transient contact between the
core of the power cable and the conductor may generate electric arcs or sparks, which may
cause fire or hurt human eyes.
Before installing or removing the power cable, turn off the power switch.
Before connecting a power cable, verify that the label on the power cable is correct.
Electrostatic Discharge
The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between
shoes and floors, or handling of plastic articles causes static electromagnetic fields on
human bodies. These static electromagnetic fields cannot be eliminated until the static is
discharged.

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To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, you must wear a well-grounded ESD wrist strap when touching the
device or handling boards or application-specific integrated circuits (ASICs).
Figure 1-1 shows how to put on an ESD wrist strap.
Figure 1-1 Putting on an ESD wrist strap
Neutral-Ground Voltage
It is recommended that the three-phase loads be equalized and the neutral-ground voltage be
kept at less than 2 V to meet power distribution requirements.
1.3 Battery
This section describes the precautions for operating batteries.
Before operating batteries, carefully read the safety precautions for battery handling and
connection.
Improper handling of batteries may cause hazards. When operating batteries, avoid short
circuits and overflow or leakage of the electrolyte.
Electrolyte overflows may damage the device. It will corrode metal parts and circuit
boards, and ultimately damage the device and cause short circuits of circuit boards.
Batteries are high-powered. Short circuits caused by incorrect operations of batteries can
result in serious personal injury.
Preventive Measures
When installing and maintaining batteries, pay attention to the following:

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Use special insulated tools.
Wear protective goggles and take other necessary protective measures.
Wear rubber gloves and a protective coat to guard against electrolyte overflow.
When handling a battery, ensure that its electrodes are upward. Leaning or reversing
batteries is prohibited.
Switch off the power supply during installation and maintenance.
Short Circuit
Battery short -circuits may cause personal injury. The high transient current generated by a
short-circuit may release a surge of power and cause a fire.
To avoid battery short-circuit, do not replace batteries online.
Harmful Gas
Do not use unsealed lead-acid batteries. Place and secure lead-acid batteries horizontally to
prevent device inflammation or corrosion due to flammable gas emitted from batteries.
Lead-acid batteries in use may emit flammable gas. Therefore, store the batteries in a place
with good ventilation, and take precautions against fire.
Battery Temperature
High temperatures may result in battery distortion, damage, or electrolyte overflow.
When the temperature of the battery is higher than 60°C, check the battery for electrolyte
overflow. If the electrolyte overflows, handle the leakage immediately.
Electrolyte Leakage
When the electrolyte leaks, absorb and neutralize the electrolyte immediately.

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When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte
may hurt human bodies. If the electrolyte leaks, immediately use the following substances to
neutralize and absorb the leaked electrolyte:
NaHCO3
Na2CO3
When using substances to neutralize and absorb electrolytes, strictly follow the guidelines
provided by the battery supplier.
If your body comes in contact with the leaked electrolyte, wash with clean water immediately.
If the injury is serious, seek medical advice after washing.
1.4 Mechanical Safety
This section describes the precautions be taken when moving sharp and heavy objects.
Drilling Holes
Do not drill holes on the rack without permission. Non-standard drilling may deteriorate
electromagnetic shielding performance and damage the internal cables, and metal scraps
generated during drilling may short-circuit a circuit board.
Before drilling holes on the rack, first remove the cables inside the rack.
To protect your eyes from metal shavings, wear a pair of goggles when drilling holes.
Before drilling holes, wear protective gloves.
When drilling holes, prevent metal shards from dropping into the cabinet.After drilling,
clean up metal shards immediately.
Moving Sharp Objects
Wear protective gloves when moving sharp objects.
Fan
When replacing a component, place the component, screws, and tools in a safe place.
Otherwise, if any of them fall into the operating fans, the fans may be damaged.
When replacing a component near fans, do not insert your fingers or boards into the
operating fans until the fans are switched off and stop running.

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Moving Heavy Objects
Be careful to prevent injury when moving heavy objects.
To prevent injury, when moving the chassis outwards, be aware of unfixed or heavy
objects on the chassis.
At least two persons are required to move the chassis. When lifting it, keep your back
straight and move smoothly to avoid injury.
Move or lift the chassis by holding its lower edge. Do not hold the handles on certain
modules such as power supply, fans, and boards because they cannot support the weight
of the device.
1.5 Others
This section describes the precautions to be taken when binding signal cables and laying out
power cables at a low temperature.
Binding Signal Cables
Signal cables must be bound separately from strong-current cables and high-voltage cables.
Routing Power Cables
When the temperature is low, violent strike or vibration may damage the cable sheathing. To
ensure safety, comply with the following requirements:
Cables can be laid or installed only when the temperature is higher than 0°C.
Before laying out power cables which have been stored in a temperature lower than 0°C,
move the power cables to an environment of the ambient temperature and store them at
the ambient temperature for at least 24 hours.
Handle cables with caution, especially at a low temperature. Do not drop the cables
directly from the vehicle.

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2 Installation Preparations
2.1 Documents
Prepare and familiarize yourself with the following documents before installation.
Table 2-1 Documents for hardware installation
Document
Function
Obtaining Method
(Remarks)
UPS2000-G-(6 kVA-10 kVA)
Quick Guide
Provides guidance about the
UPS installation, cable
connections, and power-on.
Delivered with the product
or downloaded from
http://support.huawei.com/e
nterprise
UPS2000-G-(15 kVA-20
kVA) Quick Guide
Provides guidance about the
UPS installation, cable
connections, and power-on.
Delivered with the product
or downloaded from
http://support.huawei.com/e
nterprise
ESS-240V12-(9AhBPVBA,
7AhBPVBA) Quick
Installation Guide
Provide guidance about the
battery pack installation and
cable connections.
Delivered with the product
or downloaded from
http://support.huawei.com/e
nterprise
NetCol5000-A 11 kW Air
Cooled In-row Precision Air
Conditioner Quick Guide
Provides guidance about the
air conditioner installation,
cable connections, and
power-on.
Delivered with the product
or downloaded from
http://support.huawei.com/e
nterprise
iBAT 2.0-CIM01C2 User
Manual
Provides guidance about the
iBAT installation and cable
connections.
Delivered with the product
or downloaded from
http://support.huawei.com/e
nterprise
Onsite engineering layout
drawing
Describes the cabinet layout.
Provided by the engineering
design department or service
department
Cable Connection Diagram
Provides guidance about
Delivered with the product

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Document
Function
Obtaining Method
(Remarks)
connecting cables.
2.2 Tools and Instruments
Prepare the tools and meters required for installation.
Table 2-2 General tools and instruments
Name, Specifications, and Appearance
Protective gloves
Marker
Measuring tape (5 m)
Level
Step ladder (2 m)
Phillips screwdriver
(M4, M6, and M8)
Flat-head screwdriver
(2–5 mm)
Torque wrench
Adjustable wrench
(6")
Socket wrench (M6,
M8, and M12)
Hex key (5 mm)
Laser locator
Right angle
Electrician's knife
Impact tool
Heat gun
Needle-nose pliers
Diagonal pliers
RJ11 crimping tool
Polyvinyl chloride
(PVC) insulation
tape

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Name, Specifications, and Appearance
Wire stripper
Hydraulic pliers
Wire clippers
Crimping tool
Multimeter
Electroprobe
Heat shrink tubing
Cable ties
Hammer drill
Electric screwdriver
N/A
N/A
N/A
N/A
Table 2-3 Tools and instruments for installing air conditioners
Name, Specifications, and Appearance
Flashlight
Hacksaw
Pallet truck
Electric balance
Antifreeze gloves
Cutter
Welding torch
5% silver solder

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Name, Specifications, and Appearance
Oxygen
Acetylene
Hot melt device
Clamp meter
Pipe bender
Insulation gloves
Pressure gauge (1
PCS)a
Leather hose (3
PCS)a
Nitrogenb
Reducing valvec
Vacuum pumpd
Water pipe thread
sealante
a: Pressure gauge and leather hose: dedicated to R410A, pressure gauge measurement
range ≥ 4.0 MPa, and the leather hose tolerance range ≥ 4.5 MPa. The size of needle valve
in the unit is 1/4 inch. Purchase a conversion adapter if you have a different size of valve
on leather hoses.
b: Dry nitrogen.
c: Nitrogen reducing valve: A reducing valve must be installed on the head of the nitrogen
cylinder, and the reducing valve range ≥ 4.0 MPa.
d: Vacuum pump airflow: 2–4 L/s, absolute vacuum: ≤ 60 Pa.
e: For equipment with humidifiers, ensure that the water pipe thread sealant can resist
temperatures higher than 85°C and the following requirements are met:
Applicable to all pipe materials
Anaerobic metal pipe thread sealant with PTEF as the padding
Maximum gap: 0.5 mm
Pressure resistance: above 1.6 MPa
Compliant with the industry standard JB∕T7311-2008 Technical Specification for the
Application of Anaerobic Glue in Engineering Machinery

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2.3 Checking the Installation Environment
Ensure that the installation environment meets the requirements before installation.
Table 2-4 Installation environment checklist
Check Item
Specifications
Check Result
Bearing capacity
Standard live load of the main
equipment room: 8–12 kN/m2(If the
battery cabinet is placed inside the
module, use the standard live load of the
main equipment room as a reference.)
Suspended load of the main equipment
room: 1.2 kN/m2
Standard live load of the battery room:
16 kN/m2
□ Passed □ Failed
Levelness
Allowed deviation: 3/2000 mm
□ Passed □ Failed
Equipment room
height
≥ 2.6 m
□ Passed □ Failed
Equipment room
area
8–30 m2
□ Passed □ Failed
Door size
Height > 2.2 m; width > 0.9 m
□ Passed □ Failed
Elevator
Elevator bearing capacity > 1.5 t
Elevator internal size: height > 2.4 m or
depth > 1.4 m
Elevator door size: height > 2.2 m; width >
0.9 m
□ Passed □ Failed
Power supply
380 V AC, 400 V AC, or 415 V AC, 3 Ph,
50 Hz
□ Passed □ Failed
Lighting
Equipment room: ≥ 500 lx
Monitoring center: ≥ 500 lx
Test area: ≥ 500 lx
□ Passed □ Failed
Floor drain
DN50 or larger, made of cast iron or
stainless steel
□ Passed □ Failed
Grounding
A general ground bar is configured in the
Converged Cabinet. The general ground
point in each cabinet connects to the general
ground bar in the Converged Cabinet. The
general ground bar in the Converged
Cabinet connects to the floor ground bar or
collective ground bar.
□ Passed □ Failed