Huawei UPS5000-H-600 kVA-FTN User manual

UPS5000-H-600 kVA-FTN
Quick Guide (Singapore, 100 kVA
Power Modules)
Issue 01
Date 2022-11-18
HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.

Copyright © Huawei Digital Power Technologies Co., Ltd. 2022. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Digital Power Technologies Co., Ltd.
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and other Huawei trademarks are the property of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei
Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features
described in this document may not be within the purchase scope or the usage scope. Unless otherwise
specied in the contract, all statements, information, and recommendations in this document are
provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every eort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Digital Power Technologies Co., Ltd.
Address: Huawei Digital Power Antuoshan Headquarters
Futian,Shenzhen 518043
People's Republic of China
Website: https://e.huawei.com
Issue 01 (2022-11-18) Copyright © Huawei Digital Power Technologies Co., Ltd. i

About This Document
Purpose
This document describes the UPS5000-H-600 kVA-FTN in terms of its installation,
cable connections, single UPS commissioning, and parallel system commissioning.
Intended Audience
This document is intended for:
● Technical support engineers
● Hardware installation engineers
● Commissioning engineers
Symbol Conventions
The symbols that may be found in this document are dened as follows.
Symbol Description
Indicates a hazard with a high level of risk which, if not
avoided, will result in death or serious injury.
Indicates a hazard with a medium level of risk which, if
not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk which, if not
avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.
Supplements the important information in the main text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
UPS5000-H-600 kVA-FTN
Quick Guide (Singapore, 100 kVA Power Modules) About This Document
Issue 01 (2022-11-18) Copyright © Huawei Digital Power Technologies Co., Ltd. ii

Change History
Issue Date Description
01 2022-11-18 This issue is the rst ocial release.
UPS5000-H-600 kVA-FTN
Quick Guide (Singapore, 100 kVA Power Modules) About This Document
Issue 01 (2022-11-18) Copyright © Huawei Digital Power Technologies Co., Ltd. iii

Contents
About This Document................................................................................................................ ii
1 Installation and Cable Connection......................................................................................1
1.1 Installation Environment and Clearance Requirements.............................................................................................1
1.2 Installation Preparations....................................................................................................................................................... 3
1.2.1 Tools......................................................................................................................................................................................... 3
1.2.2 Recommended Circuit Breakers...................................................................................................................................... 8
1.2.3 Power Cables......................................................................................................................................................................... 8
1.2.4 Power Cable Terminals.................................................................................................................................................... 10
1.2.5 Other Optional Components......................................................................................................................................... 10
1.3 Cabinet Transportation, Unpacking, and Checking................................................................................................... 15
1.4 Installation Process...............................................................................................................................................................16
1.5 Installing PVC Components for Rear Copper Bar Protection................................................................................. 17
1.6 Installing Cabinets................................................................................................................................................................ 17
1.6.1 Top Cable Routing............................................................................................................................................................. 18
1.6.2 Bottom Cable Routing..................................................................................................................................................... 22
1.7 Installing Inductor Cabinet PSUs..................................................................................................................................... 26
1.8 Installing Cables.................................................................................................................................................................... 27
1.8.1 Cable Routing Requirements......................................................................................................................................... 27
1.8.2 Top Cable Routing............................................................................................................................................................. 28
1.8.3 Bottom Cable Routing..................................................................................................................................................... 35
1.9 Installing a Top Enclosure Frame.................................................................................................................................... 42
1.10 Installing Optional Components................................................................................................................................... 44
1.10.1 Connecting a Remote EPO Switch............................................................................................................................ 44
1.10.2 Installing an Ambient T/H Sensor............................................................................................................................. 45
1.10.3 Installing a Dry Contact Extended Card.................................................................................................................. 46
1.10.4 Installing a Backfeed Protection Card......................................................................................................................48
1.10.4.1 Cable Routing............................................................................................................................................................... 48
1.10.4.2 Installation and Cable Connection........................................................................................................................ 49
1.10.5 Installing Parallel Cables.............................................................................................................................................. 51
1.11 Verifying the Installation................................................................................................................................................. 53
1.12 Sealing Cabinets..................................................................................................................................................................55
2 Single UPS Commissioning..................................................................................................57
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2.1 Powering On and Starting the UPS................................................................................................................................ 57
2.1.1 Power-On............................................................................................................................................................................. 57
2.1.2 Initial Startup...................................................................................................................................................................... 58
2.1.3 Starting the Inverter......................................................................................................................................................... 61
2.1.4 Powering On Loads...........................................................................................................................................................62
2.1.5 Setting Parameters for Optional Components........................................................................................................ 62
2.1.5.1 Setting BCB Parameters............................................................................................................................................... 62
2.1.5.2 Setting the T/H Sensor................................................................................................................................................. 63
2.1.5.3 Setting Parameters for the Backfeed Protection Card.......................................................................................65
2.1.5.4 Setting Parameters for the Bottom Cabling Cabinet.........................................................................................65
2.1.6 Setting Working Modes...................................................................................................................................................65
2.1.6.1 Setting the ECO Mode.................................................................................................................................................. 65
2.1.6.2 Setting the Hibernation Mode...................................................................................................................................67
2.2 Shutting Down and Powering O the UPS..................................................................................................................69
2.3 Performing EPO..................................................................................................................................................................... 71
3 Parallel System Commissioning......................................................................................... 73
3.1 Starting a Parallel System.................................................................................................................................................. 73
3.2 Shutting Down and Powering O a Parallel System................................................................................................78
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Quick Guide (Singapore, 100 kVA Power Modules) Contents
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1 Installation and Cable Connection
CA UTION
During installation and cable connection, do not step on the front door bae
plate and the door support at the bottom of the cabinet to prevent paint ake-o
and deformation. Otherwise, the front door will not be properly closed. Do not
step on the top of the cabinet to prevent deformation or collapse.
1.1 Installation Environment and Clearance
Requirements
Installation Environment Requirements
● Do not install the UPS in a high-temperature, low-temperature, or damp place
that is beyond the technical specications.
● Install the UPS far away from water sources, heat sources, and inammable
and explosive materials. Keep the UPS free from direct sunlight, dust, volatile
gases, corrosive materials, and salty air.
● Do not install the UPS in environments with conductive metal scraps in the
air.
● The optimal operating temperatures for valve-regulated lead-acid (VRLA)
batteries are 20–30°C. Operating temperatures higher than 30°C shorten the
battery lifespan, and operating temperatures lower than 20°C reduce the
battery backup time.
● Ensure that the oor or installation support can bear the weight of the UPS,
batteries, and battery racks.
● If the UPS is equipped with a top outlet kit, do not install devices that are
easy to swing on the top of the UPS. Otherwise, the devices may fall o.
Installation Clearance Requirements
Reserve the following clearances around the cabinet to facilitate operations and
ventilation:
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● Reserve a clearance of at least 950 mm from the front of the cabinet for
ventilation and operations.
● Reserve a clearance of at least 500 mm from the top of the cabinet for
operations.
● Reserve a clearance of at least 500 mm from the rear of the cabinets for
ventilation. If the UPS will be operated from the rear, reserve a clearance of at
least 800 mm for operations.
Figure 1-1 Space planning for top cabling conguration
NO TICE
If a bottom cabling cabinet is congured, the customer needs to prepare a cable
tray to support cables routed from the top. The distance between the bottom of
the cable tray and the top of the cabinet must be at least 400 mm.
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Quick Guide (Singapore, 100 kVA Power Modules) 1 Installation and Cable Connection
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Figure 1-2 Space planning for bottom cabling conguration
(1) Cable tray
NO TE
The cable tray needs to be provided by the customer. The gure is for reference only. The
actual cable tray purchased based on the site survey may vary.
1.2 Installation Preparations
1.2.1 Tools
The onsite operation personnel can select tools based on the site requirements.
Personal protective equipment
Safety helmet Goggles Protective shoes Reective vest
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ESD gloves Insulated gloves Protective gloves Safety harness
Dust mask Insulated shoes
- -
Transportation tools
Electric forklift Manual pallet
truck
Lifting trolley
-
Hardware installation tools
Flat-head
insulated torque
screwdriver
(M2.5)
Phillips insulated
torque
screwdriver
(M4/M5/M6)
Insulated torque
socket wrench
Including
extended sockets
(M8/M10/M12/
M16)
Hex key
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Adjustable torque
wrench
Hammer drill Hammer drill bit
(Φ16 mm)
Claw hammer
Electric
screwdriver
Step ladder Pliers Rubber mallet
Utility knife Marker Rivet gun Insulated ladder
Cable installation tools
Cable cutter Wire stripper Diagonal pliers RJ45 crimping
tool
Electro-hydraulic
pliers
Cord end terminal
crimping tool
Heat gun Scissors
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Measurement instruments
Height gauge Laser locator Electroprobe Thermometer
Clamp meter Soft measuring
tape
Steel measuring
tape
Square
Level Laptop Level gauge Multimeter
Network tester Phase sequence
meter
Dielectric strength
tester
Megohmmeter
Machinery
Small cutter Cable reel
- -
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Engineering auxiliary materials
Label Cable tie Cotton cloth Sandpaper
Heat-shrink
tubing
Insulation tape
- -
Other tools
Electrician's knife Hacksaw Powder marker Glue gun
Brush Paint brush Vacuum cleaner Flashlight
Hole saw Insulation pad SPD extracting
tool
-
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1.2.2 Recommended Circuit Breakers
● The input circuit breakers recommended are for reference only.
● The UPS can generate large leakage currents. A circuit breaker equipped with
a residual current device (RCD) is not recommended.
● If multiple loads are connected, use recommended specications for branch
circuit breakers.
● Select proper circuit breakers to protect loads and cables, and cascade them
properly to achieve selective protection.
Table 1-1 Recommended input/output circuit breakers
Component Name Specicationsa
Mains input circuit breaker 1250 A/3P
Bypass input circuit breaker 1000 A/3P
Downstream output circuit breaker 1000 A/3P
a: recommended model when the short-circuit current where the circuit breaker is located is less
than 65 kA
1.2.3 Power Cables
Figure 1-3 Copper bar layout and specications (unit: mm)
(1) Battery wiring busbar (2) Mains input wiring busbar (3) Bypass input wiring busbar
(4) Output wiring busbar (5) PE wiring busbar
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● The recommended cross-sectional areas of AC power cables in the table are
based on the default 380 V AC current and are compatible with 400 V AC and
415 V AC application scenarios. For details about the current values, see the
current parameters in the technical specications.
● The cables need to be selected according to the site survey data. The cable
recommendation is for your reference only.
● The cables must be ame-retardant, and the ame spread rating of the
cables must meet the UL 1581 VW-1, IEC 60332-3-22 (ZB), or higher
requirements.
● When selecting, connecting, and routing cables, follow local safety regulations
and rules.
● When the external conditions such as cable routing or ambient temperature
change, perform verication in accordance with the IEC 60364-5-52 or local
regulations.
● When lead-acid batteries are used, it is recommended that the battery cable
specications be selected based on forty 12 V batteries by default and
compatible with application scenarios with 30–50 batteries.
● When SmartLi batteries are used, it is recommended that the battery input
cable specications be selected according to the IEC-60364-5-52 standard and
SmartLi user manual
● When the mains input and bypass input share a power source, congure
mains input power cables as input power cables.
● The cables listed in the tables are used only when the following requirements
are met:
– Multi-core cables are recommended for the mains and bypass input and
output power cables, and single-core cables are recommended for the
battery cables.
– Routing mode: Mains and bypass input and output power cables are
routed over a ladder or bracket (E in IEC 60364-5-52), and the distance
between cables is greater than twice the cable diameter. Battery cables
are routed over a ladder or bracket in a single layer (F in IEC
60364-5-52).
– The ambient temperature is 30°C.
– The AC voltage loss is less than 3%, and the DC voltage loss is less than
1%.
– Cable type: copper exible cable whose conductor supports the maximum
operating temperature of 90°C
– It is recommended that AC power cables be no longer than 30 meters
and DC power cables be no longer than 50 meters.
NO TICE
In a parallel system, the length and specications of power cables on each UPS
should be the same to achieve current equalization in bypass mode. The power
cables include bypass input power cables and UPS output power cables.
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Table 1-2 Recommended cable specications
Item Phase Wire Specications
(mm2)
PE Wire Specications (mm2)
Mains input (L1/L2/L3/PE) 4 x 185 240
Bypass input (L1/L2/L3/PE) 4 x 185 240
Output (U/V/W/PE) 4 x 185 240
Battery input (+/-/PE, lead-acid
battery)
4 x 185 240
Equipotential ground 16
1.2.4 Power Cable Terminals
Table 1-3 Power terminal connection requirements
Port Connection Method Bolt
Specications
Bolt Length Torque
Mains input Crimped DT terminal M16 55 mm 120 N·m
Bypass input Crimped DT terminal M16 55 mm 120 N·m
Battery input Crimped DT terminal M16 55 mm 120 N·m
Output Crimped DT terminal M16 55 mm 120 N·m
PE Crimped DT terminal M12 30 mm 47 N·m
Equipotential
ground
Crimped DT terminal M6 20 mm 4.5 N·m
1.2.5 Other Optional Components
Cables for the Dry Contact Card
Table 1-4 Cables for the dry contact card
Name Specications Quantity (PCS) Rem
arks
Cable Double-insulated twisted cable. If the cable
length is within 25–50 m, the cross-sectional
area must be 0.5–1.5 mm2.
Several Provi
ded
by
the
custo
mer
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Cables for the Monitoring Interface Card
Table 1-5 Cables for the monitoring interface card
Name Specications Quantity (PCS) Rem
arks
RS485 cable/FE
cable
Shielded cables are required. Several Provi
ded
by
the
custo
mer
Cable Double-insulated twisted cable. If the cable
length is within 25–50 m, the cross-sectional
area must be 0.5–1.5 mm2.
Several Provi
ded
by
the
custo
mer
Remote EPO
Table 1-6 EPO conguration
Name Specicatio
ns
Connection
Relationship
Quantity (PCS) Remarks
EPO button - - 1 Provided by the
customer
Cable 0.3 mm2EPO port on the dry
contact card in the
control module
Several Provided by the
customer
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Backfeed Protection Card
Table 1-7 Conguration table
Name Appearance or Specications Quantity
(PCS)
Remarks
Backfeed
protection card
1 Delivered with the product
4-pin terminal
block
3 Delivered with the product
Shunt release ● The following table lists the
shunt release model selection if
the UPS is used for power
supply.
● If a more reliable third-party
power supply is used, the power
supply voltage of the shunt
release should be less than or
equal to 240 V AC and the
current should be less than 6 A.
2 Provided by the customer
Fuse If a more reliable third-party power
supply is used, the customer needs
to prepare 6 A fuses.
2 Provided by the customer
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Name Appearance or Specications Quantity
(PCS)
Remarks
Cable ● If the UPS is used for power
supply, cables with a cross-
sectional area of 0.5–1.3 mm2
are applicable to the backfeed
protection card and fuse
terminal block. The actual cable
size must meet the
requirements of the backfeed
protection card, fuse terminal
block, and shunt release.
● If a more reliable third-party
power supply is used, cables
with a cross-sectional area of
0.5–1.3 mm2 are applicable to
the backfeed protection card.
The actual cable size must meet
the requirements of the
backfeed protection card, fuse
terminal, and shunt release.
Several Provided by the customer
Table 1-8 Shunt release model selection if the UPS is used for power supply
UPS Voltage System UPS Voltage Level Supply Voltage to Shunt
Release
Three-phase three-wire 380 V 230 V
Three-phase three-wire 400 V 240 V
Three-phase three-wire 415 V 250 V
Ambient T/H Sensor
Table 1-9 Conguration table
Name Appearance Quantity (PCS) Remarks
Ambient T/H
sensor
1 Delivered with the
product
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Name Appearance Quantity (PCS) Remarks
Fastener 1 Delivered with the
product
Network cable 1 Delivered with the
product
RJ11 connector Several Delivered with the
product
Dry Contact Extended Card
Table 1-10 Conguration table
Name Appearance or Specications Quantity
(PCS)
Remarks
Dry contact
extended card
1 Delivered with
the product
4-pin terminal
block
5 Delivered with
the product
Cable Double-insulated twisted cable. If the cable
length is within 25–50 m, the cross-sectional
area must be 0.5–1.5 mm2.
Several Provided by the
customer
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Quick Guide (Singapore, 100 kVA Power Modules) 1 Installation and Cable Connection
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