Huber Pilot ONE Unistat T305 User manual

Unistat®
T300 Series

OPERATION MANUAL
Unistat®
T300 Series

OPERATION MANUAL
V2.4.0en/22.07.20//17.12 Unistat® T300 Series
5
Unistat®
T300 Series
Pilot ONE®
This operation manual is a translation of the original operation manual.
VALID FOR:
TABLE-TOP MODELS
Unistat® T305
Unistat® T32x
FREE-STANDING MODELS
Unistat® T33x
Unistat® T34x
Unistat® T35x
Abbreviations used in model names:
HT = with HT air cooling, w HT = with HT water cooling

OPERATION MANUAL
Unistat® T300 Series V2.4.0en/22.07.20//17.12
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“Unistat Control ONE“
and „Pilot ONE“
Description of the
LEDs in the flow dia-
gram
Components illustrat-
ed in the
LED flow diagram

OPERATION MANUAL
V2.4.0en/22.07.20//17.12 Unistat® T300 Series
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Layout of the “Home”
screen

OPERATION MANUAL
Unistat® T300 Series V2.4.0en/22.07.20//17.12
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Table of contents
V2.4.0en/22.07.20//17.12
1Introduction 14
1.1 Details on the declaration of conformity....................................................... 14
1.2 Safety .......................................................................................................... 14
1.2.1 Symbols used for Safety Instructions..............................................................14
1.2.2 Representation of safety identifiers ...............................................................15
1.2.3 Proper operation.............................................................................................15
1.2.4 Reasonably foreseeable misuse......................................................................16
1.3 Responsible bodies and operators – Obligations and requirements............... 16
1.3.1 Obligations of the responsible body ...............................................................16
1.3.1.1 Proper disposal of resources and consumables .........................................17
1.3.2 Requirements for operators ...........................................................................17
1.3.3 Obligations of the operators...........................................................................17
1.4 General information..................................................................................... 17
1.4.1 Description of workstation .............................................................................17
1.4.2 Safety devices to DIN 12876 ...........................................................................18
1.4.3 Further protective devices ..............................................................................19
1.4.3.1 Power interruption.....................................................................................19
1.4.3.2 Alarm functions ..........................................................................................19
1.4.3.3 Warning messages......................................................................................19
1.5 Exemplary illustrations of the cooling variants.............................................. 20
1.5.1 Consequence of inadequate energy dissipation.............................................20
2Commissioning 22
2.1 In-plant transport......................................................................................... 22
2.1.1 Lifting and transporting the temperature control unit...................................22
2.1.1.1 Temperature control unit with lifting eyes ................................................22
2.1.1.2 Temperature control unit without lifting eyes...........................................23
2.1.2 Mounting/removing leveling feet...................................................................23
2.1.3 Positioning the temperature control unit.......................................................24
2.1.3.1 Temperature control unit with casters ......................................................24
2.1.3.2 Temperature control unit without casters.................................................24
2.2 Transportation lock ...................................................................................... 24
2.2.1 Transportation lock Type A.............................................................................25
2.2.1.1 Releasing the transportation lock (operating position)..............................25
2.2.1.2 Tightening the transportation lock (transport position) ............................25
2.2.2 Transportation lock Type B .............................................................................25
2.2.2.1 Releasing the transportation lock (operating position)..............................25
2.2.2.2 Tightening the transportation lock (transport position) ............................25
2.2.3 Transportation lock Type C .............................................................................26
2.2.3.1 Releasing transportation lock Type C .........................................................26
2.2.3.2 Tightening transportation lock Type C .......................................................26
2.3 Unpacking.................................................................................................... 26
2.4 Ambient conditions...................................................................................... 26
2.4.1 EMC-specific notes..........................................................................................28
2.5 Installation conditions.................................................................................. 28
2.6 Recommended temperature control and cooling water hoses ...................... 29
2.7 Wrench sizes and torques............................................................................. 29

OPERATION MANUAL
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2.8 Temperature control units with water cooling.............................................. 30
2.9 Temperature control unit for outdoor installation incl. winter operation ...... 31
2.10 Preparations for operation ........................................................................... 32
2.10.1 Unscrewing/activating the leveling feet (if any) .............................................32
2.10.2 Opening/closing valves ...................................................................................33
2.10.3 Locking/unlocking the expansion vessel [18]..................................................33
2.10.3.1 Isolating sleeve ...........................................................................................33
2.10.3.2 Shut-off valves............................................................................................34
2.11 Connecting an externally closed/open application........................................ 35
2.11.1 Connecting an externally closed application ..................................................35
2.11.2 Connecting an externally open application (bath)..........................................35
2.12 Connecting to the power supply ................................................................... 36
2.12.1 Connection using socket with protective earth (PE).......................................36
2.12.2 Connection via hard wiring .............................................................................36
2.12.3 Converting the power supply connection.......................................................37
2.12.4 Connecting the functional earth.....................................................................37
3Function description 38
3.1 Function description of the temperature control unit ................................... 38
3.1.1 General functions............................................................................................38
3.1.2 Other functions...............................................................................................38
3.2 Information on the thermal fluids ................................................................ 39
3.3 To be noted when planning the test ............................................................. 40
3.4 “Pilot ONE®” controller ................................................................................ 41
3.4.1 Functional overview of “Pilot ONE®” ..............................................................41
3.5 Unistat® LED diagram ................................................................................... 43
3.6 Clock/event function.................................................................................... 43
3.6.1 Rechargeable accumulator .............................................................................43
3.6.2 Programmable event function ........................................................................44
3.6.2.1 Event function “Alarm clock event” ...........................................................44
3.6.2.2 Event function “Program event” ................................................................44
3.7 Operation via the touch screen..................................................................... 44
3.8 Display instruments ..................................................................................... 44
3.8.1 The touchscreen [88] ......................................................................................45
3.8.2 The LED-Indicator Temperature [90] ..............................................................45
3.8.3 The LED-Indicator Flow Chart [91] ..................................................................45
3.8.4 The LED-Indicator Status [92] .........................................................................45
3.9 Control instruments ..................................................................................... 45
3.9.1 The touchbuttons............................................................................................45
3.9.2 The categories.................................................................................................46
3.9.3 The sub-categories..........................................................................................46
3.9.4 The dialogs ......................................................................................................46
3.10 Function examples ....................................................................................... 46
3.10.1 Display of software version.............................................................................46
3.10.2 Start & Stop.....................................................................................................46
3.10.3 Copying the settings to a data carrier.............................................................47
3.10.3.1 Saving to a USB flash drive .........................................................................47
3.10.3.2 Loading from a USB flash drive...................................................................47
3.10.4 Restore factory settings ..................................................................................48
3.10.4.1 Restore to factory settings without overtemperature protection .............49
3.10.4.2 Restore to factory settings including overtemperature protection ...........49
4Setup mode 51

OPERATION MANUAL
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4.1 Setup mode ................................................................................................. 51
4.1.1 Turning on the temperature control unit .......................................................51
4.1.2 Turning off the temperature control unit.......................................................51
4.1.3 Setting the overtemperature protection ........................................................52
4.1.3.1 General information on the overtemperature protection .........................52
4.1.3.2 Setting “OT limit: heating” .........................................................................52
4.1.3.3 Setting “OT expansion vessel”....................................................................53
4.1.3.4 Setting “Process Safety” .............................................................................53
4.1.3.5 Monitoring via “Display OT values”............................................................53
4.1.4 Testing overtemperature protection for functionality ...................................54
4.1.5 Adjusting the Delta T limiter ...........................................................................54
4.1.5.1 Changing the Delta T limiter.......................................................................54
4.2 The temperature control circuit.................................................................... 54
4.2.1 Select temperature control: Internal or process ............................................55
4.2.2 Temperature control to internal temperature ...............................................55
4.2.3 Temperature control to process temperature................................................56
4.2.4 Delta T limiter .................................................................................................56
4.2.5 Monitoring the Pt100 temperature sensors...................................................56
4.2.6 Optimum control parameters for optimum temperature control..................57
4.2.7 Sub-category: “Select auto/expert mode”......................................................57
4.2.8 Sub-category: “Configuration auto” ...............................................................57
4.2.8.1 Sub-category: “Find parameters”...............................................................57
4.2.8.2 Sub-category: “Control Dynamics”.............................................................59
4.2.8.3 Sub-category: “Fluid Properties”................................................................60
4.2.8.4 Sub-category: “Display parameters” ..........................................................61
4.2.9 Sub-category: “Configuration manual”...........................................................62
4.2.9.1 Sub-category: “Change parameters”..........................................................62
4.2.9.2 Sub-category: “Display parameters” ..........................................................63
4.2.9.3 Sub-category: “Control structure”..............................................................63
4.2.10 Sub-category: “Reset parameters” .................................................................63
4.2.11 Sub-category: “Display parameters”...............................................................64
4.2.12 Setting the setpoint thresholds ......................................................................64
4.2.13 Setting the setpoint ........................................................................................65
4.3 Adjusting the cooling capacity ...................................................................... 65
4.3.1 Cooling water connection ...............................................................................66
4.4 Filling, venting, degassing and draining......................................................... 66
4.4.1 Externally closed application ..........................................................................66
4.4.1.1 Filling and venting externally closed application........................................67
4.4.1.2 Degassing externally closed applications ...................................................68
4.4.1.3 Draining externally closed applications......................................................70
4.4.2 Externally open application ............................................................................71
4.4.2.1 Filling and venting externally open application..........................................71
4.4.2.2 Degassing externally open applications .....................................................73
4.4.2.3 Draining externally open applications........................................................73
5Normal operation 75
5.1 Automatic operation .................................................................................... 75
5.1.1 Temperature control.......................................................................................75
5.1.1.1 Starting the temperature control process..................................................75
5.1.1.2 Ending the temperature control process ...................................................75
5.1.2 Temperature control via a created temperature control program ................76
5.1.2.1 Starting the temperature control program ................................................76