Hussmann Impact F6 User manual

F6/F6L
Joining Instructions
Merchandisers
®
Multi-deck Frozen Food Merchandisers
August, 2001
P/N 0416185B
J O I N
J O I N T K I
T K I T
T
1
PARTS LIST
Item No. Quantity Description
1. 1 “D” Gasket
2. 1 “D” Gasket, Mitered cut 42.8 inches
3. 1 Gasket 1 x 11/2
4. 1 “e” Gasket
5. 1 Gasket 1/2x 1/2x 120
6. 1 Gasket Circle
7. 6 Cap Screw 5/16 -18 x 11/4
8. 6 Flat Washer 1/2
9. 6 Lock Washer 1/2
10. 2 Hex Nut 1/2-16
11. 1 Butyl Tape
12. 4 Splashguard Brackets
13. 1 Splashguard Joint Supports
14. 4 Hex Head Sheet Metal Screw #8 x 1/2
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
NOTE: Be sure merchandisers have
been leveled according to the installa-
tion instruction. Carefully unpack and
inspect the Multi-deck Frozen Food
Joint Kit, making sure there is no
breakage or damage. Be sure factory
installed nut retainers are in place.
See Figure 1.
Figure 1. Locating Nut Retainers
Nut retainers are factory installed in the
right end of each merchandiser.
Nut Retainer

1A. Remove, bumpers, rails,
packing materials, splash-
guards and other packaged
items from the case.
B. Remove shelves.
C. Remove back panels by lift-
ing up and out near the bottom.
D. Remove display racks and
pans from end to be joined.
E. Remove top access cover.
See Figure 2.
2Level the case on top front rail in the horizontal position and on
the back exterior in the vertical
position. After the case is
properly shimmed and leveled
the gasket can be applied.
3Apply Gaskets (Items – 1, 2, 3, 4, 5 and 6) as shown.
• Buttgaskets atlowercorners.
• Check that there are no gaps
between gasket and the
merchandiser.
• Do not stretch gasket,
especially around corners.
• Remove paper backing before
gasket is applied.
See Figure 3 and Detail A.
2
P/N 0416185B
Merchandisers
®
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
B
C
Packing Materials
A
D
E
Figure 2. Removing Items from Case

3
P/N 0416185B
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
Figure 3. Installing Gaskets
Multi-deck Frozen Food Joining Instructions
2
3
3
3
4
2
6
3
3
3
1
4
1
“D” shaped
2
1 x 1/2inch
“e” shaped
1/2x 1/2inch 4
3
5
6
circle
“D” shaped
mitered 42 inch
5
3
These two gaskets should
be 1 x 1/2 inch so they let
the fronts come together
with less pressure.
NOTE 1:
A second 1 x 1/2 inch gasket is
installed under the “D”gasket
on the plastic
extrusion to add insulation to
the plastic bottom and extru-
sion.
NOTE 2:
Bottom “D”gasket is
precut to a length of
42.8 inches with
mitered cut ends.
NOTE 3:
Bottom
DETAIL A
GASKET

4
P/N 0416185B
Merchandisers
®
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
C
E
F
A
D
B
F
Figure 4. Joining Cases
FASTEN IN
SEQUENCE
SHOWN.
7
8
9
10
Use fasteners at locations
A, B and C.
DETAIL B
4Snap a chalk line to use as a guide for positioning the front of
the cases. The front base frame
should be on the chalk line. Next,
move the second merchandiser
against first, mating with corre-
sponding holes; also mate the
alignment of the bumper joining
holes.
Push the cases together, then
level and shim the second case as
needed.
BOLTING THE CASES
TOGETHER
5First, fasten lower front and back of the case together at locations
A, B and Cusing
Cap Screw (Item – 7) with
FlatWashers (Item – 8),
LockWashers (Item – 9) and
Hex Nut (Item – 10).
Refer to Figure 4, Detail B.
Do not tighten fully.
7
8
9
Nut Retainer
Use fasteners at locations
D, E, and F.
DETAIL C.

5
P/N 0416185B
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
Figure 5. Bolting Cases at the Baffle
Bolt cases
together here
using
Items 7, 8 and 9.
Baffle
Multi-deck Frozen Food Joining Instructions
Note: At the bottom back
position (C), join at the coil
by-pass baffle area using the
special bracket provided.
See Figure 5 for more detail
regarding this area of joining.
Next, fasten upper front and back
of the case together at locations
D, E and F using
Cap Screw (Item) – 7 with
FlatWashers (Item – 8) and
LockWashers (Item – 9)
Refer to Figure 4, Detail C.
Repeat this sequence tightening
screws fully until the cases
are joined with a snug fit and
gaskets are compressed.
Join Cases together at C location
using the bracket and fasteners
shown below in Figure 5.
7
8
9
10

Merchandisers
®
6
P/N 0416185B
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
6Apply ButylTape (Item – 11) across the bottom joint.Use field
supplied silicone in any gap
between front support brackets.
See Figure 6.
7INSTALLING SPLASH GUARDS AND BRACKETS.
After the merchandisers have
been leveled and joined and all
drip piping, electrical and refrig-
eration work has been completed,
the installation of
the splashguards may be
started.
A. First, check that the
Splashguard Retainers are
properly attached to the splash-
guard brackets and that the
brackets are level with the floor.
See Detail D.
B. Install the Splashguard
Brackets (Item – 12) using
screws provided. See Figure 7.
C. Install the Splashguard Joint
Support (Item – 13) using
Screws (Item – 14).
See Figure 8, Detail E.
FRONT OF CASE
Splashguard
Brackets in
proper position
1st Case
2nd Case
Splashguard
Retainer Splashguard
Bracket
Figure 6. Applying Butyl Tape
Figure 7. Installing Splashguard Brackets
Tape Here
12
11
DETAIL D
Screws

7
P/N 0416185B
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
Multi-deck Frozen Food Joining Instructions
Figure 8. Installing Splashguard Joint Support
13
14 DETAIL E
Joint Support

8
P/N 0416185B
Merchandisers
®
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
Figure 9. Installing Splashguard
1
2
8Install the Splashguard over thetopedgeofthe bracket and
push on the bottom edge until it
snaps into place. See Figure 9,
Details F and G.
Splashguard
in place
DETAIL F
DETAIL G
Splashguard
Splashguard
Splashguard Bracket

9
P/N 0416185B
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
Multi-deck Frozen Food Joining Instructions
9Reinstall the items removed in Step 1. See Figure 10. The lineup
can now be refrigerated and
brought down to temperature.
B
C
Packing Materials
A
D
E
Figure 10. Reinstalling Items from Step 1

Splashguard in place
2-Foot
Starter
Bumper
Internal
Joint Trims
Start at the left end with the Internal Joint Trims and
the 2-Foot Starter Bumper.
Full Length
Bumper
2-Foot Starter
Bumper
Lower Bumper
2-Foot
Starter Bumper
Upper Bumper
Full Length
Bumper
10
Merchandisers
®
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
P/N 0416185B
10 OFFSETTING BUMPERS
1. Locate 2-foot starter bumpers.
2. Remove factory installed top rails
and bumpers from cases. Be
careful not to lose the internal
joint trims on the bumpers.
3. Starting at the left end of the line
up, install the 2-foot starter
bumper section first. To install;
a. Position internal joint trims
so that the first is flush to the
left-end panel and the second
is centered between the
starter bumper and the full
length bumper as shown in
Figure 11.
b. Install Full Length Bumpers
and internal trims offset
across joints. Make sure
that no gaps exist between
sections. Continue installing
the bumpers the length of the
lineup.
c. Install the lower bumper
starter and full length
bumpers by pushing them
into place.
There are no internal joint
trims on the lower bumpers.
See Figure 12.
Figure 11. Installing Internal Joint Trims
Figure 12. Installing Bumpers

11
HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.
11 On the left end of the line up position the starter
section of the top rail as shown
in Figure 14, Detail H-1. Push
bottom of the short top rail
down over the color panel and
lift the top with the other hand
as shown in Detail H-1.
12 Use one hand to push the top rail toward the rear of
the case while using the other
hand to “snap” the top section
down over the edge of the light
channel as shown in
Detail H-2 and H-3.
REFRIGERATE CASE LINEUP
AND LAST SECTIONS FOR AT
LEAST 6 HOURS.
Leave all bumper sections on
with cases operating at their
correct temperature for at least
6 hours before measuring, cut-
ting and installing the last
bumper section. This will
allow the bumpers and top
rails to contract.
13 At the right end of the lineup, tap the top rails and
bumpers to close any gaps
14 Go to the right end of the case. Measure the last
sections of top rail and
bumpers. Use a miter box and
fine-tooth saw to cut the last
sections of bumpers and top
rail to length. Install the last
sections.
Bumper
Miter Box
Full
Length
Top Rail
2 Foot
Starter
Top Rail
Tap
Push
Push
Push
Lift
Snap Snap
Push
Figure 13. Installing Top Rails and Using Miter Box
At the right end tap the top rails and
bumpers to close any gaps.
Multi-deck Frozen Food Joining Instructions P/N 0416185B
123
DETAIL H