HYBRID POWER BATT PACK User manual

1Batt Pack Pro - User manual - English
BATT PACK User Manual
Manufactured by:
hybridps.ca
288 Judson St #5
ON M8Z 5T6

2 Batt Pack Pro - User manual - English

SHOCK HAZARD:
Possible shock or death if used improperly,
when damaged or used by untrained
personnel.
FLAMMABLE HAZARD:
Lithium ion batteries contain flammable
liquid electrolyte that may vent, ignite and
produce sparks when subjected to high
temperatures (> 150 °C (302 °F)), when
damaged or abused (e.g., mechanical
damage or electrical overcharge). Burning
cells can ignite other batteries in close
proximity.
Vapors or mists from a ruptured battery
may cause respiratory irritation.

4Batt Pack - User manual - English
Manual
INDEX

CONTENT PAGE
Introduction 06
Safety Information 08
Configuration 11
Operation 22
Solar Panel Purchasing + Wiring Guide 27
Hardwire Instructions for Backup Power 33
Troubleshoot 35
Multipurpose DC Input Manual 37
Warranty 42

6Batt Pack - User manual - English
INTRODUCTION Section 1

7Batt Pack - User manual - English
1.1. Product Description
Thank you for choosing this portable power supply from Hybrid Power Solutions (HPS).
We hope you enjoy and use the Batt Pack to its full potential.
Please unpack your Batt Pack carefully and check the delivery for completeness and
obvious damage. In case of damage inform us immediately.
The Batt Pack is delivered to you in a ready to use state with 30% energy (+/-5%).
However, please make sure you read through this user manual carefully. If you have
further questions regarding the Batt Pack, please contact HPS.
1.2. Contact Details
Hybrid Power Solutions Inc.
Customer Service/ Technical Support
288 Judson St Unit #5, Toronto, ON M8Z 5T6
Canada
Phone: [phone]
E-Mail: [email protected]
Website: hybridps.ca

SAFETY INFORMATION Section 2

9Batt Pack - User manual - English
2.1. General Safety Instructions
Before operating the Batt Pack, carefully read and fully understand the instructions
including all the cautions and safety notices shown on the second page of this
manual. Following all instructions for proper operation and troubleshooting will
reduce the risk of personal injury, death and/or property damage.
These instructions are not intended as a complete list of all details for operating and
troubleshooting, although reading and following them will aim to keep you safe. If you
have any questions or concerns about procedures or safety that are not covered by
these instructions, do not hesitate to contact HPS.
2.2. Operator Responsibility
Treat the Batt Pack system with general care, by closing the output plugs and input
plugs and turning the system off when not in use.
If an unfamiliar sound or smell is noted to come from the unit, please turn off the unit
and notify HPS immediately. Leave in a well-ventilated area, away from flammable
sources.
WARNING: Do not put fingers and/or any other object into the units plugs.
Never open the unit case.
Do not expose to temperatures outside the range of -30°C to 50°C.
To minimize any adverse effects on battery performance it is recommended that the
system be kept at room temperature (25°C +/- 5°C). Low or elevated temperatures
can result in shortened cell life.
Keep out of reach of children.
GFCI WARNING: Although the Batt Pack does have circuit interruption built into
the design, we highly recommend the use of a GFCI adapter in certain situations.
This adapter can be supplied by HPS or other reputable suppliers. We do not include
a GFCI as the Batt Pack may be used in various scenarios that either do, or do not
require this device. The following is a general outline from the National Electrical Code
(NEC). Please review the entire NEC documentation pertaining to this matter to help
with your decision-making process.

10 Batt Pack - User manual - English
Commercial GFCI Requirements (NEC 2014 Excerpt)
• All 125-volt, single-phase, 15- and 20-ampere receptacles installed in bathrooms,
kitchens, rooftops and outdoors, 6’ from a sink, indoor wet locations, locker rooms,
garages, service bays, and similar areas.
• All vending machines.
• All pool motors, spas, and pumps.
• All electric drinking fountains.
• Exceptions:
• In industrial laboratories, receptacles used to supply equipment where removal
of power would introduce a greater hazard shall be permitted to be installed
without GFCI protection.
• For receptacles located in patient bed locations of general care or critical care
areas of health care facilities other than those covered under 210.8( B)( 1), GFCI
protection shall not be required.
• Receptacles that are not readily accessible and are supplied by a branch circuit
dedicated to electric snow-melting, deicing, or pipeline and vessel heating
equipment shall be permitted to be installed in accordance with 426.28 or
427.22, as applicable.
• In industrial establishments only, where the conditions of maintenance and
supervision ensure that only qualified personnel are involved, an assured
equipment grounding conductor program as specified in 590.6( B)( 2) shall
be permitted for only those receptacle outlets used to supply equipment that
would create a greater hazard if power is interrupted or having a design that is
not compatible with GFCI protection.
2.3. Condition of Use
If system is in abnormal physical condition, do not use.
Critical Errors
If power button is pushed ON and the unit does not turn ON, please plug in to grid
power and allow to recharge for a minimum of 10h. If the unit does not turn ON, please
contact HPS technical support for further assistance.
If internal components are heard/ believed to be loose inside/ rattling, please call HPS
technical support.

CONFIGURATION Section 3

12 Batt Pack - User manual - English
3.1. Overview
The Batt Pack is an industrial, high performance, weather resistant lithium ion battery
pack that is designed to be safe and easy to operate.
Designed to deliver the full potential of batteries by delivering 5000W of power. With
an average life cycle of 8 to 20 years (depending on usage).
Idle consumption of the Batt Pack is around 50W when in standby mode and should
be added to your run time calculations.
3.2. Technical Specifications of the Batt Pack Energy
Power 3,000W Bypass Power 1,200W
Surge Power 4,500W (500ms)
6,000W (10ms) Sine Wave Pure Sine Wave
Loaded Motor Capacity +2HP Output Voltage
Threshold 5%
Energy 2.5kWh Dimensions 50.2cm x 40.8cm x 25.6cm
[19.8in x 16.1in x 10.1in]
Chemistry LiFePO4 Weight 38 kg [83.7 lbs]
Cycles +3,500 Cycles Storage Temperature
(with Polarshield) -30°C to 50°C [-22°F to 122°F]
Voltage 120V AC* Operating Temperature
(with Polarshield) -30°C to 50°C [-22°F to 122°F]
Frequency 60 Hz** Idle Power Consumption 40W
Solar Input Power 1,600W Vibration Resistance IEC 60068-2-64
VOC Input Voltage 60V DC Shock Resistance IEC 60068-2-31
Solar Input Voltage 30-60V DC Output Efficiency Greater than 90%
Max Solar Amperage 40A
Certification UL9540A, UL1642,
ESA SP-1000 UL1741
Grid Charging Power 1,200W
Safety Features
Solar reverse polarity protection, overload protection, short circuit protection, surge protection, over
temperature shut off
*240V AC model for international version.
**50 Hz model for international version.

13Batt Pack - User manual - English
3.3. Technical Specifications of the Batt Pack Pro
Power 5,000W Bypass Power 1,200W
Surge Power 7,000W (500ms)
10,000W (10ms) Sine Wave Pure Sine Wave
Loaded Motor Capacity +3HP Output Voltage
Threshold 5%
Energy 5.1kWh Dimensions 64.7cm x 50.8cm x 30cm
[25.5in x 20in x 11.8in]
Chemistry LiFePO4 Weight 63.5 kg [140 lbs]
Cycles +3,500 Cycles Storage Temperature
(with Polarshield) -30°C to 50°C [-22°F to 122°F]
Voltage 120V AC* Operating Temperature
(with Polarshield) -30°C to 50°C [-22°F to 122°F]
Frequency 60 Hz** Idle Power Consumption 70W
Solar Input Power 5,500W Vibration Resistance IEC 60068-2-64
VOC Input Voltage 320V DC Shock Resistance IEC 60068-2-31
Solar Input Voltage 125-320V DC Output Efficiency Greater than 90%
Max Solar Amperage 40A
Certification UL9540A, UL1642,
ESA SP-1000 UL1741
Grid Charging Power 1,200W
Safety Features
Solar reverse polarity protection, overload protection, short circuit protection, surge protection, over
temperature shut off
*240V AC model for international version.
**50 Hz model for international version.

14 Batt Pack - User manual - English
3.4. Technical Specifications of the Batt Pack series
Batt Pack Energy Batt Pack Pro
Power 3,000W 5,000W
Surge Power 4,500W (500ms)
6,000W (10ms) 7,000W (500ms) 10,000W (10ms)
Loaded Motor Capacity +2HP +3HP
Energy 2.5kWh 5.1kWh
Chemistry LiFePO4
Cycles +3500 Cycles
Voltage 120V AC*
Frequency 60 Hz**
Solar Input Power 1,600W 5,500W
VOC Input Voltage 60V DC 320V DC
Solar Input Voltage 30-60V DC 125-320V DC
Max Solar Amperage 40A
Grid Charging Power 1,200W
Bypass Power 1,200W
Sine Wave Pure Sine Wave
Output Voltage Threshold 5%
Dimensions 50.2cm x 40.8cm x 25.6cm
[19.8in x 16.1in x 10.1in] 64.7cm x 50.8cm x 30cm [25.5in x 20in x 11.8in]
Weight 38 kg [83.7 lbs] 63.5 kg [140 lbs]
Storage Temperature
(with Polarshield) -30°C to 50°C [-22°F to 122°F]
Operating Temperature
(with Polarshield) -30°C to 50°C [-22°F to 122°F]
Idle Power Consumption 40W 70W
Vibration Resistance IEC 60068-2-64
Shock Resistance IEC 60068-2-31
Output Efficiency Greater than 90%
Certification UL9540A, UL1642, ESA SP-1000 UL1741
Safe Features Solar reverse polarity protection, Short circuit protection, Over
temperature shut off, Overload protection
*240V AC model for international version.
**50 Hz model for international version.

15Batt Pack - User manual - English
25.6cm
[10.1in]
40.8cm
[16.1in]
50.2cm
[19.8in]
Appearance may deviate slightly due to ongoing innovation.
3.5. Batt Pack Energy General Dimensions

16 Batt Pack - User manual - English
30cm
[11.8in]
50.8cm
[20in]
64.7cm
[25.5in]
Appearance may deviate slightly due to ongoing innovation.
3.6. Batt Pack Pro General Dimensions

17Batt Pack - User manual - English
Indicator Product Details
1Touchscreen Display
2Control Knob
3Power Switch
4Output Port
5Circuit Breakers
6Input Charge Port
7Solar/Alternator Port
8Ventilation Opening
3.7. Batt Pack Control Board & Settings
1
3
4 4
5 5
6
7
88
2

18 Batt Pack - User manual - English
Actual screen configurations may change after software updates.
3.7.1. Functions and display
This screen will appear when
the unit is turned on. Press
“Begin” to continue. You can
access the other screens by
turning the control know left
or right.
Charging Screen
Charging current
shown in Kilowatt
Unit indicator
Screen mode
The charging screen
shows the power
inputted to the Batt
Pack from the charging
port.
Welcome Screen

19Batt Pack - User manual - English
Actual screen configurations may change after software updates.
State of Charge wheel
0% 100%
State of charge shown
in percentage
Output power shown in
Kilowatt-hour
Unit indicator
Screen mode
Option selector. Battery
state of charge selected
Option selector. Battery
cycle count
The Battery State of
Charge Screen shows
the level of charge
of the Batt Pack by
selecting the “%“
symbol, and also shows
the number of cycles
used by selecting the
““symbol
Battery cycles are
based on the abuse
level equivalent to a full
discharge and charge.
This screen shows the
amount of power the
Batt Pack is supplying to
the connected device.
Number of cycles used
Battery State of
Charge Screen
Battery Output Power
Screen

20 Batt Pack - User manual - English
Actual screen configurations may change after software updates.
Operating
temperature wheel
Operating
temperature wheel
-30 °C
-22 °F
50 °C
122 °F
Battery temperature
shown in degrees °C
Battery temperature
shown in degrees °F
Temperature unit
selector. Degrees °C
selected
Temperature unit
selector. Degrees °F
selected
Battery Temperature
Screen
The Battery
Temperature
Screen shows the
temperature of the
Batt Pack in °C and °F
using the temperature
unit selector.
When using the
Batt Pack in cold
temperatures (<-0°C
[32°F]), expect the
battery to deplete
faster than under
room temperature
environments. This
is mainly due to the
heating blanket using
an average of 50W
of power in a -30°C
[-22°F] environment.