Inventus Power PROTRXion S-12V100-TRX-HD User manual

inventuspower.com
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+1 877.423.4242
Inventus Power, Inc.
1200 Internationale Parkway
Woodridge, IL 60517
Designed & Manufactured by
PROTRXion™
Battery User Manual
S-12V100-TRX-HD

2
PROTRXion™ Battery User Manual
Applicable Models
Document Information
Environmental Regulations
The battery pack is compliant with the following environmental regulations:
• EU Directive 2002/95/EC for Restriction of Hazardous Substances (RoHS)
• EU Directive 2006/66/EC on batteries and accumulators and waste batteries and accumulators
• EU Directive 1907/2006 on the Registration Evaluation Authorization and Restriction of
Chemicals (REACH)
• Management Methods for Controlling Pollution Caused by Electronic Information Products
Regulation (China RoHS)
Model Part No. (NMEA 2000)
S-12V100-TRX-HD (w/out heater) 59096-001
Release Date Revision Scope of Change
2023-08-01 V1.5 Minor edits to version 1 release

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PROTRXion™ Battery User Manual
DOCUMENT NOTICE: The information contained in this manual is the property of Inventus Power
and is subject to change without notice. Inventus Power reserves the right to make changes in
the design of its products or components as progress in engineering and manufacturing may
warrant. It is the customer’s responsibility to satisfy itself as to whether the information contained
herein is adequate and sucient for a user’s particular use. It is the further responsibility of
each user to ensure that all applications of Inventus Power products are appropriate and safe
based on conditions anticipated or encountered during use. This document does not create
any additional obligation for Inventus Power and does not constitute additional warranties and
representations.
Technical Support: For any issues, please email [e-mail]
Inventus Power® and PROTRXion™ are trademarks of Inventus Power.
Copyright© 2023 Inventus Power All rights reserved.
Please read all contents of this User’s Manual prior to the installation
of Inventus Power PROTRXion™ Batteries.
CANOpen Controller Area Network Bus communication CCCV Constant Current Constant Voltage
J1939 Higher-layer CANbus protocol for data logging OTC Over Temperature Charging
OCV Over Charge Voltage OTD Over Temperature Discharging
AFE Analog Front End TCO Thermal Cuto
BMS Battery Management System SOT Safety Over Temperature
CC Constant Current SOC State of Charge
CID Current Interrupt Device OCV Open Circuit Voltage
COV Cell Over Voltage RT Room Temperature
DOD Depth of Discharge Ah Ampere Hour
OCC Over Current Charge CUV Charge Under Voltage
LED Light Emitting Diode
Abbreviations

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Contents
Abbreviations ................................................................................................................................ 3
Safety Information ....................................................................................................................... 5
Personal Protective Equipment / Installation Tools ........................................................... 6
Unboxing the Battery .................................................................................................................. 6
Mechanical Features .................................................................................................................... 7
Battery Serial Number Format ................................................................................................. 7
Product Dimensions .................................................................................................................... 7
Wake-Up & Ship Mode ................................................................................................................ 8
Selecting Power Cables .............................................................................................................. 9
Communication Cables ............................................................................................................... 9
Selecting a Battery Charger .................................................................................................... 10
Connecting the Battery ............................................................................................................. 11
Battery Terminal Torque Rating .............................................................................................. 11
Module Configuration ................................................................................................................ 12
Communications .......................................................................................................................... 13
Pin Definition ............................................................................................................................... 14
Battery Modes............................................................................................................................... 15
Battery State of Charge Indicator .......................................................................................... 16
Disconnecting the Battery ........................................................................................................ 17
Battery Specifications ................................................................................................................ 17
Battery Performance Data ........................................................................................................ 18
Maintenance and Storage ......................................................................................................... 19
Transporting Lithium-ion Batteries ....................................................................................... 20
Emergency and First Aid Procedures ................................................................................... 22
Troubleshooting ......................................................................................................................... 23
Serial Number Record ............................................................................................................... 25
Warranty Violations ................................................................................................................... 26
Recycling ...................................................................................................................................... 27
Technical Support ...................................................................................................................... 27

5
DO DO NOT
Symbol Definition
Important safety information will follow.
DO NOT dispose of battery in fire.
RECYCLE! Battery may require recycling in accordance with local laws. Regardless,
recycling is encouraged. Contact local regulatory authorities for more information.
DO NOT include battery with lead acid battery recycling.
DO NOT dispose of battery in the trash.
Shock Hazard - Labels may be located on or inside the equipment to alert people that
dangerous voltage may be present.
Burn Hazard - Labels may be located on or inside the equipment to alert people that
surface temperature may be dangerous.
• Always wear proper personal protective
equipment
• All installation should be performed by a
qualified service technician
• Use only insulative tools required for
assembly
• Dispose of the battery properly in
accordance with local, state, and federal
regulations
• Extinguish any flames with a carbon
dioxide, dry- powder fire extinguisher, and
cover with copious amounts of water
• Do not use with other types of batteries
connected with the PROTRXion™ products
• Do not short circuit the battery terminals
• Do not operate or store the battery beyond
the operating limits
• Do not over-charge or over-discharge the
battery
• Do not crush, puncture, or drop the battery
• Do not immerse battery in water
• Do not burn or expose battery to fire
• Do not charge battery near flammable
materials, liquids, and surfaces
• Do not alter, disassemble, modify, or open
battery
• Do not wear jewelry (i.e. rings, watches,
bracelets, necklaces) when handling or
working near the battery
• Do not lift battery by the terminal cables
• Do not operate if battery has been damaged
in any way during shipping
Safety Information

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Personal Protective Equipment / Installation Tools
Before installation or maintenance of your batteries, the following equipment
is required:
• Rubber gloves
• Safety goggles or other eye protection
• Insulated Torque Wrench / Philips Screwdriver
• Voltmeter
Unboxing the Battery
Before You Start
Please read all the safety and warranty information provided in this document prior to installing
and/or operating the battery.
IMPORTANT: Remove all jewelry or other metallic objects from your hands and
body during the installation and removal of the battery packs and peripherals.
What’s in the Box?
• Inventus Power PROTRXion™ battery
• UNDOT 38.3 / IATA approved packaging
• QR Code Slip to access manuals, datasheets, and more supporting documents
• Signal connector dust cover (pre-installed on battery)
• Terminal bolts (pre-installed on battery)
• Protective battery terminal covers
Note: All power and signal cables must be purchased seperately.
Unpacking
• If possible, do not discard the packaging. This packaging is designed for the safe
transportation of lithium-ion batteries compliant with gloabl shipping regulations and can
be reused if the battery must be transported to a new location.
Visual Inspection
• Please inspect each battery carefully. Report any damage from shipping to Inventus Power
immediately.

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Specification S-12V100-TRX-HD
Length 297.0 ± 2.0mm
Width 175.5 ±1.5mm
Height 228.0 ± 2.0mm
Mechanical Features
S-12V100-TRX-HD
Battery Serial Number Format
F Factory Location (T: Tijuana, Mexico; Q: QingXi, China)
XXXXXXX SKU Part Number (Last 7 digits)
SSSSS Battery Serial Number (00001-65535)
YYDDD Mfg Date (Year, Day of the year)
Product Dimensions
# Description
1Negative Terminal
2Lift Strap
3Signal Connector
4Positive Terminal
5Battery State of Charge Indicator
2
5
3 41

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Wake-Up & Ship Mode
Press the SOC button
for 5 seconds
TO WAKE UP THE BATTERY
TO PLACE IN SHIP MODE
We recommend to place the battery
in Ship Mode when it is not used to
prevent self-consumption current
drain and extend storage life.
Press the SOC button
for 20 seconds
Pin 1
Pin 5
INTLK
Pin 4
GND
Pin 3
WAKE
Battery can also receive a wake up signal
from the signal connector by shorting pin 4
(GND) to pin 5 (INTLK) to wake up battery
from Ship Mode.
Wake-Up
Connect pins 4 & 5
to exit Ship Mode
12 3 4 5 6 7 8

9
Selecting Power Cables
Choose the appropriate power cable size based on the system load requirements. Cables are
rated for copper conductor at conductor temperatures under 60°C (140°F) per the table below.
When connected in parallel configuration, it is preferable for all cables to be the same length
and gauge.
Communication Cables
If your application requires communication, please connect a CAN cable to the battery signal
connector and respective system or chargers.
Item Mfg Part No. Cable Length Where to Purchase
Battery to NMEA 2000 Adapter 903-09518-001 152 mm (6”) Inventus Power
Copper Wire
Gauge (AWG)
Metric Wire
Cross-Section
(mm2)Ampacity (A)
14 2.08 15
- 2.5 21
12 3.31 20
- 4 26
10 5.26 30
- 6 34
8 8.37 40
- 10 46
6 13.30 55
- 16 61
4 21.15 70
- 25 80
2 33.62 95
-35 98
1 42.41 110
- 50 121
0 (1/0) 53.46 125
-70 156
00 (2/0) 67.40 145
-70 156
000 (3/0) 85.01 165
-95 187

10
Selecting a Battery Charger
Many types of lead acid chargers are compatible with our PROTRXion™ batteries and safely
charge in temperature ranges as shown in the table below. The charger maximum voltage output
should match the maximum charge voltage of the battery system and should not exceed charge
voltage as shown in the table below. It is recommended to charge the battery prior to installation.
Consult with Inventus Power for recommendation on selecting a battery charger.
After the charger has been selected, first connect the (-) terminal to the battery, then the (+)
terminal. Once the terminals have been connected, connect the CAN communication to the
battery to optimize the charger performance (preferred chargers recommended by Inventus
Power).
Charge Voltage / Current
Maintenance Charge Voltage Threshold
Battery voltage in which battery charging should activate to maintain full capacity.
Charger Current
Max charge current rate will vary depending on ambient temperature and battery state of charge.
Charging above the recommended current rate may impact the battery cycle life. For more
detailed information on charging profile, please discuss with Inventus Techincal Support.
When choosing an intelligent charger, please discuss with Inventus Technical Support on suitable
o-the-shelf charger solutions.
Model S-12V100-TRX-HD
Max Charge Voltage 14.4 VDC
Recommended Charge Voltage 14.0 VDC
Charge Current 50A (0.5C)
Max Charge Current 100A (1.0C)
Charge Temperature
(without heater)
0°C to 55°C
(32°F to 131°F)
Model S-12V100-TRX-HD
Maintenance Charge Voltage 13.4 VDC

11
Connecting the Battery
1. Remove power to the vehicle/device prior to installation of the PROTRXion™ battery.
2. Remove all other batteries from the system prior to replacing them with PROTRXion™
batteries.
3. Ensure the PROTRXion™ battery is in Ship Mode to remove power for safe install.
4. Remove the protective battery terminal covers from the terminals. Retain these covers in
the event that you need to remove or move the battery at some future time.
5. Attach the negative cable from the device to the negative terminal on the battery.
6. Attach the positive cable from the device to the positive terminal on the battery.
7. Attach M12 communication cables from battery to host system if the host system requires
NMEA 2000 communication. Connect communication cables to the M12 connector on the
battery with 0.60 Nm [6.1 kgfcm] or less torque in order to maintain good connection and
avoid damaging the battery.
8. If the battery charger is integrated with the device drawing power from the PROTRXion™
battery, then please follow manufacturers recommended sequence for each battery connection.
9. It is recommended to fully charge and fully discharge the battery system upon initial con-
nection to properly calibrate the SOC.
Battery Terminal Torque Rating
CAUTION: Do not connect batteries with reversed battery leads i.e. with the
pack positive terminal connected to the source or system negative terminal or
the pack negative terminal connected to the source or system positive terminal.
Failure to follow proper connection sequence can damage the battery
and void the warranty.
Model Terminal Type Wrench
Size
Torque
(Nm)
S-12V100-TRX-HD
ISO M8 x 1.25 x 12mm Bolt
13mm 17 ± 1
ISO M8 x 1.25 x 16mm Spare Bolt
(Use for multiple stacked ring terminal connections)
Feed terminal bolt (A) through lock washer (B), then flat
washer (C), followed by power cable ring terminal (D) before
threading into battery terminal as shown in the image to the
right.
CAUTION: When using bolts to engage the battery’s
threaded holes, use the appropriate number of flat and
lock washers to allow for as much thread engagement as
possible without bottoming out the bolt. Over-tightening
battery terminal bolts could result in damage to battery
terminals. Under-tightening battery terminals could result
in excessive heating of the terminals. D
B
C
A

12
Module Configuration
For single battery connection, connect the battery per the diagram below.
Note: CAN lines in the battery pack DO NOT have internal termination resistance. It is
recommended to properly terminate the system and battery CAN Bus lines following the CAN
Bus termination standards. For any technical questions about properly adding termination
resistance, please contact technical support at [e-mail].
Single Install
Pack (-)
Signal Cable
(System)
Pack (+)
Warning: DO NOT connect S-12V100-TRX-HD batteries in series or parallel.
Connecting in series or parallel exceeds the voltage or balancing limit of the
integrated safety protection circuitry and can damage the battery and void
the warranty.

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Communications
• Each S-12V100-TRX-HD battery uses one receptacle-type Tyco Electronics M12 connectors
to support signal communication with the host system.
• Communications are disabled until the battery is awake.
• Voltage, current, temperature, capacity, cycle count, state of charge, and fault codes can
be read from the battery using CANopen.
• A signal interface is used as the communication interface between the battery and a connected
device.
If in doubt, please consult with
Inventus Power Technical Support
([e-mail])
on further instructions on the signal
cable connections to the host system.
TE Connector P/N: T4131012081-000
Warning: Do not connect signal ground (pin 4) to battery pack terminal
ground (-). Connecting the signal ground improperly can damage the battery
and void the warranty.

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Pin Definition
Pin Definition (S-12V100-TRX-HD)
Pin # Symbol Description
1CANH_SYS CAN High for communication to the vehicle/machine
2CANL_SYS CAN Low for communication to the vehicle/machine
3WAKE Non-isolated wake up input signal used to wake the battery
from low power Sleep Mode
4GND Reference ground used to pull Wake and Interlock pins low
5INTLK Non-isolated interlock up input signal used to wake the
battery from low power Sleep Mode
6Not Connected Pin not connected.
7Not Connected Pin not connected.
8Not Connected Pin not connected.

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Battery Modes
*Discharge also allowed in this mode unless discharge fault condition is detected in which case discharge MOSFETs are
opened.
**Charge also allowed in this mode unless charge fault condition is detected in which case charge MOSFETs are opened.
Mode Name WAKE INTLK Action Mode Description
Sleep,
(Terminals ON)
O
(Open)
O
(Open)
Disable pins 3 & 5 and
wait 5 minutes to enter
Sleep Mode
Sleep,
Terminals ON,
MOSFETs closed
Charge N/A N/A Charge current ≥500mA
to enter charge mode
Charge allowed*,
MOSFETs closed
Discharge N/A N /A
Discharge current >
500mA to enter
discharge mode
Discharge allowed**,
MOSFETs closed
Ship N/A N/A
Press the SOC button
and hold for 20 sec to
place in Ship Mode
Low power mode,
MOSFETs open
Shutdown N /A N/A Apply charge voltage to
exit Shutdown
Lowest power mode,
MOSFETs open
Charge Mode
Charge Current ≥500mA
to enter Charge Mode
Discharge Mode
Disharge Current > 500mA
to enter Discharge Mode
Sleep Mode
(Terminals ON)
Disable pins 3 & 5, wait 5 min
to enter Sleep Mode
12 3 456 7 8
Exiting Shutdown Mode
To exit Shutdown Mode, apply battery charge volt-
age pulse to the positive and negative terminals for
>15 seconds.
Note: Many intelligent chargers sense voltage at the
battery terminals prior to applying charge voltage
and thus will not wake the battery from Shutdown
Mode. In this case, it is recommended to use a
power supply set to the appropriate charge voltage
to wake the battery from Shutdown Mode.
14.0V for >15s

16
Battery State of Charge Indicator
There are (5) LED and one button on each module to be used for SOC and fault indication. To
the far left is the button followed by the LED to the right as shown in the figure below. The LED
will capable of representing a range for the remaining SOC. The LED will remain lit for 5 seconds
after the button is pressed before turning o unless the SOC is less than 10%, then the first LED
will blink on and o for 10 seconds. The LED will come on when the following conditions
are detected:
LED Indicator Status Battery State of Charge
80 – 100%
60 – 79%
40 – 59%
20 – 39%
10 – 19%
<10%

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Disconnecting the Battery
CAUTION: Failure to follow proper disconnection sequence can damage the
battery and void the warranty.
1. Power o the machine/device prior to the removal of the PROTRXion™ battery.
2. If the battery charger is integrated with the device drawing power from the PROTRXion™
battery, then please follow manufacturers recommended sequence for battery disconnect.
3. Disconnect the communications cable (M12 signal connector) if one is attached.
4. Disconnect the positive cable from the positive terminal on the battery.
5. Disconnect the negative cable from the negative terminal on the battery.
Battery Specifications
Specification S-12V100-TRX-HD
Cell Chemistry Lithium Iron Phosphate
Voltage
(Nominal / Recommended Charge) 12.8V / 14.0V
Energy
(Rated Capacity) 1.28kWh / 100Ah
Continuous Current
(discharge) 125A
Marine Cranking Amps
(@ 0°C and ≤30 sec) 305A
Pulse Cranking Amps
(@ 0°C and ≤2 sec) 800A
Cycle Life
(@ 25°C and 80% DoD) 3,000 cylces
Charge Operating Temperature 0°C to +55°C
Discharge Operating Temperature -20°C to +60°C
Operating Humidity 5% to 95%
Scalability Single Battery Only
Weight
(max) 18kg (39.7lbs)
Communication NMEA 2000
Certifications UN38.3, FCC Class B, UL1642,
IEC62133, CE, RoHS, WEEE

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Battery Performance Data
0
20
40
60
80
100
120
0 1 2 3 45
State of charge (%)
Charge Time (hours)
0.3C 0.5C 1.0C
M-24V60-TRX
Charging Performance
Test Condition: Ambient Temperature
S-12V100-TRX-HD
Charging Performance
Test Condition: Ambient Temperature
S-12V100-TRX-HD
Capacity vs Discharge Rate
Test Condition: Ambient Temperature
8
9
10
11
12
13
14
15
025 50 75 100
Voltage (V)
Capacity (Ah)
0.3C 0.5C 1.0C
S-12V100-TRX-HD
Capacity vs Discharge Rate
Test Condition: Ambient Temperature

19
Maintenance and Storage
Calibration Cycle
It is recomended to charge the battery to 100% SOC after installation. A full charge and dis-
charge cycle is recommended at least every 6 to 12 months to maintain proper SOC calibration
and cell balancing.
Maintenance Charging
PROTRXion™ batteries can be stored in an environment with temperatures between -20°C
(-4°F) and +60°C (140°F) and between 5% and 95% relative humidity, non-condensing. For long
storage periods it is recommended to check the battery SOC every 12 months. If batteries are
stored at 25°C (77°F), charge the battery every two years. For storage temperatures above 25°C
(77°F), charge the battery annually. It is recommended to charge the batteries when SOC falls
below 10%.
Battery Case Visual Inspection
Please perform regular visual inspections of the battery case. If the battery case is found to have
dents, discoloration, or appears to be damaged in any way, DISCONTINUE USE IMMEDIATELY.
Please contact Inventus Power for assistance with evaluating the product for continued usability.
Voltage Checking
The voltage of the battery can be monitored during normal operation or as part of standard tests
performed periodically to assess the health of the battery. If you find the battery voltage under
10V at room temperature, the battery has been over-discharged or is self-discharging due to
some defect/parasitic load. Discontinue use until the fault can be corrected and the battery can
be recharged.
Battery Storage
• Battery should be stored between 30-50% SOC.
• Store in an open, well ventilated, and dry area <30°C for maximum life.
• Do not expose the battery to extreme temperature or sunlight over 60°C (140°F).
• Do not expose the battery to direct sunlight or moisture and/or precipitation.
• Handle each battery carefully to avoid sharp impacts or extreme pressure on the case.
• Do not store a fully discharged battery. Recharge battery after every use.
Minimum Temperature Maximum Temperature Duration
-20°C (-4°F) 45°C (113°F) 1 month
-20°C (-4°F) 35°C (95°F) 3 months
-20°C (-4°F) 25°C (77°F) 24 months

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Transporting Lithium-ion Batteries
This section discusses the regulations governing the transportation of lithium-ion cells and
batteries both within the United States and internationally. You should read and understand
all relevant regulations discussed in this section before shipping Inventus Power PROTRXion™
batteries.
Lithium batteries are classified as Class 9 when transporting by air or ground. When shipping by
air, all lithium batteries are required to have a 30% state of charge or less. Lithium batteries with
capacity greater than 300 Wh and exceed 30kg (66lbs), are considered Class 9 when shipping
by ground. For more information on shipping Lithium Batteries, please see your freight carrier’s
requirements.
NOTE: The regulations discussed in this manual apply to lithium-ion cells and batteries. Once the
Inventus Power PROTRXion™ battery is integrated into a host system, the host may be subject to
additional transportation regulations that require additional certification testing. Since Inventus
Power cannot anticipate every possible configuration and application, you must verify that your
system integrated with our PROTRXion™ battery system is compliant with all local ordinances
and regulations.
Transporting Batteries for Installation
• Place the battery terminal protective caps on the battery terminals prior to removing the
battery from its current location, to prevent accidental shorts or arcing from occurring if
a terminal touches a metal object.
• Battery handle must be in the close position prior to assembly.
• Avoid heavy vibration during transportation.
• Avoid throwing, dropping, rolling and excessive stacking during loading and transportation.
• Make sure that all cables and external connectors are disconnected and properly removed
from the battery prior to transporting it.
• Do not hang or hook battery handle with sharp device or at one corner only.