HYDAC FILTER SYSTEMS FAM 5 User manual

FAM 5
LOGO! Replace / adjust the control
and display
Operating Instruction
English (translation of original instructions)
Document No. : 4639760
Follow these instructions for proper and safe use.
Keep for future reference.

Imprint
Manufacturer / publisher and responsible for the content:
Address of the manufacturer:
HYDAC FILTER SYSTEMS GMBH
Industriegebiet
66280 Sulzbach / Saar
Germany
Contact address:
HYDAC FILTER SYSTEMS GMBH
Justus-von-Liebig-Str., Werk 20
66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering
Documentation Representative
The contact data of the Documentation Representative is:
Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Print date: 2/3/2022
© HYDAC FILTER SYSTEMS GmbH
Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH Table of Contents
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Table of Contents
1 General .................................................................................................................... 4
1.1 Target group of the manual ............................................................................4
1.2 Illustrations in the manual...............................................................................5
1.2.1 Illustration on the title page ................................................................5
1.2.2 Representation of requirements.........................................................6
1.2.3 Representation of procedural instructions .........................................6
1.2.4 Representation of intermediate results/results...................................7
1.2.5 Supplementary symbols.....................................................................8
1.2.6 Representation of warning / general safety information.....................8
1.2.7 Signal words and their meaning in the general safety information ....9
1.3 Exclusion of liability / warranty .....................................................................10
1.4 Notes on copyright .......................................................................................10
2 Product- Performance description.......................................................................... 11
2.1 Checking the scope of delivery ....................................................................11
3 Copying the program.............................................................................................. 12
4 LOGO! Changing the PLC and display .................................................................. 13
5 Inserting the SD card ............................................................................................. 15
6 Setting the configuration ........................................................................................ 17
Index ...................................................................................................................... 19

1 | General HYDAC FILTER SYSTEMS GMBH
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1 General
Before you use this product for the first time, read this manual
at least up to the chapter "Operation". If you would like to carry
out maintenance or troubleshooting, you can find the proce-
dure in the respective chapters.
The use and the handling of the product as well as its use are
not self-explanatory and are described in detail in this manual.
This manual will help you to use the product as intended, prop-
erly, effectively, and safely. Please refer to it every time you re-
quire specific details or actions.
Validity of this manual
The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.
We reserve the right to modifications to the contents of this
manual without prior notice.
1.1 Target group of the manual
This manual was created for the following target group:
Target group Tasks
Owner Keep this manual and the applicable doc-
uments at the installation location of the
product and also for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Additionally, please observe the product-
related instructions and requirements.
Operator, specialist
personnel:
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.1: Target group
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1.2 Illustrations in the manual
You will find illustrations in this manual. You can find details re-
garding these in the following chapters.
1.2.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
Document no.: 12345678
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
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Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no. / Index
5 Supplementary instructions regarding the validity of the
manual (optional)
Please note that you can directly access information through
the directories. However, this does not release you from the
obligation to read this manual fully before commissioning.
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1 | General HYDAC FILTER SYSTEMS GMBH
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The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.2.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
ühe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.2.3 Representation of procedural instructions
In the case of procedural instructions, there are the two follow-
ing representations:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied
with without fail are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).
An example of a procedural instruction with a random se-
quence:
– Clean the display.
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– Rinse the product.
1.2.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate re-
sult and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.
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1 | General HYDAC FILTER SYSTEMS GMBH
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1.2.5 Supplementary symbols
You will find the following symbols in the manual as additional
details:
[ ]
u##
Cross reference to a page / a chapter / a section or
another document.
Glossary
Terms in grey are explained in detail in the glos-
sary, a chapter at the end of the manual.
Tip for handling the product.
Required tool.
1.2.6 Representation of warning / general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you information of the risk level of the
danger.
Warning/General Safety Information, which is placed ahead of
each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
►
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1.2.7 Signal words and their meaning in the general
safety information
In these instructions you will find the following signal words:
DANGER
DANGER – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result lethal
or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation
with a medium level of risk, which, if not avoided, can result
lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation
with a low level of risk, which, if not avoided, can result in mi-
nor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result in
damage to property.
ENVIRONMENTALLY TIP
ENVIRONMENTALLY TIP – The signal word indicates a haz-
ardous situation without a high level of risk, which, if not
avoided, will result in environmental contamination.
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1 | General HYDAC FILTER SYSTEMS GMBH
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1.3 Exclusion of liability / warranty
For the warranty provided by us, please refer to our terms of
delivery. They are made available to you at the conclusion of
the contract at the latest. In addition, you will find these under
www.hydac.com -> General terms and conditions .
This manual was prepared to the best of our knowledge. Nev-
ertheless and despite the greatest care, it is possible that it
may contain errors. Therefore please understand that, in the
absence of any provisions to the contrary hereinafter, our war-
ranty and liability – for any legal reasons whatsoever – are ex-
cluded in respect of the information in these instructions. In
particular, we shall not be liable for lost profit or other financial
loss.
This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical in-
jury and damage to health. If we negligently breach any mate-
rial contractual obligation, our liability shall be limited to fore-
seeable damage. Claims due to the product liability shall re-
main unaffected.
1.4 Notes on copyright
All copyrights for this manual lie with the manufacturer. No part
of this manual may be reproduced using electronic systems in
any form without the written consent of the manufacturer. Any
infringements to the above shall be liable to damage compen-
sation.
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HYDAC FILTER SYSTEMS GMBH Product- Performance description | 2
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2 Product- Performance description
The LOGO! replacement set is used for the complete replace-
ment of defective or faulty controls in the FAM.
2.1 Checking the scope of delivery
Before assembly, check the scope of delivery for complete-
ness. The following items are supplied:
Item Qty. Description
- 1 Siemens Logo! PLC assembly (A1)
- 1 Siemens Logo! TDE operating unit (A3)
- 1 USB memory stick, with:
- Program
- Micro SD memory card
- 1 Operating instructions (this document)
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3 | Copying the program HYDAC FILTER SYSTEMS GMBH
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3 Copying the program
The USB memory stick included in the scope of delivery con-
tains different language versions. These can also be loaded to
the PLC using a micro SD card, which is also included in the
scope of delivery.
Copy the PLC program with your language from the USB
memory stick to the supplied micro SD card.
To do this, copy the desired language version LOGO_U_P.bin
from the USB memory stick to the micro SD card.
You can immediately insert the micro SD card contained in the
scope of delivery into the PLC.
Other micro SD cards must be formatted on a Pc before being
used for the first time. The PLC only supports micro-SD cards
that use file system format FAT32.
Only one program may be loaded on the micro-SD card at a
time. Delete old programs before copying new programs over.
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HYDAC FILTER SYSTEMS GMBH LOGO! Changing the PLC and display | 4
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4 LOGO! Changing the PLC and display
To exchange the Siemens Logo! PLC, proceed as follows:
üSwitch the unit off and disconnect the main switch. Se-
cure the unit against being switched on again.
üCheck that the switch cabinet is not live.
1. Release and remove all cables to the PLC.
2. Remove the PLC from the profile rail.
3. Place the new PLC on the profile rail.
4. Clamp all the cables to the PLC.
5. Remove the power supply plug connector (1) and the
network cable plug connector (2) from the display.
1Mounting bracket
Screws
Seal
Switch cabinet
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4 | LOGO! Changing the PLC and display HYDAC FILTER SYSTEMS GMBH
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6. Loosen the screws (2) and remove the mounting brack-
ets (1).
7. Remove the display and the seal ring (3).
8. Insert the new display with seal ring (3) and tighten the
screws (2) of the mounting bracket to 0.2 Nm.
9. Plug the power supply (1) and the network cable (2) into
the display.
OThe replacement of the PLC and the display is now
complete.
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HYDAC FILTER SYSTEMS GMBH Inserting the SD card | 5
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5 Inserting the SD card
To insert the micro SD memory card, proceed as follows:
1x screwdriver 3x150
üSwitch the unit off and disconnect the main switch. Se-
cure the unit against being switched on again.
üCheck that the switch cabinet is not live.
1. Open the SD card socket by carefully inserting the blade
of the screwdriver = 3x150 into the groove on the
front of the card socket and pull it partially out of the
card slot with a lever movement.
2. Pull the card holder into the position shown in the figure.
Do not pull the SD card socket completely out of the SD
card slot.
3. Insert the micro SD card into the card socket.
Make sure the micro SD memory card is oriented cor-
rectly in the card socket (see photo).
4. Insert the micro SD card until you hear it click into place.
If the SD card socket does not slide in smoothly, do not use
force to push it in. Pull the card out, adjust the orientation, and
push it in again. The correct orientation is shown in the follow-
ing figure.
5. Push the card holder into the card slot until it clicks into
place.
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5 | Inserting the SD card HYDAC FILTER SYSTEMS GMBH
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OThe insertion of the micro SD memory card is complete.
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HYDAC FILTER SYSTEMS GMBH Setting the configuration | 6
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6 Setting the configuration
After changing the PLC and TDE components, the optional
configuration of the unit, e.g. additional sensors or equipment,
must be set.
The optional sensor system/equipment can be identified, for
example, by the type code of the unit.
Sensor system/equip-
ment
Description
AS1000 detected AquaSensor AS1000 detected:
FAM-5-x-x-x-xx-x-x-S-A/AC/ACS-x
CS1000 detected ContaminationSensor CS 1000 de-
tected:
FAM-5-x-x-x-xx-x-x-S-AC/ACS-x
Heater detected Heater detected: FAM-5-x-x-x-xx-x-
H-S-x-x
Tab.2: Optional sensor system/equipment
The individual components can have the following statuses:
Status Description
OFF Inactive/not detected
ON Active/detected
Opening the configuration menu
Press button and or simultaneously.
Leaving the configuration menu
Press button and simultaneously.
Setting the configuration
To set the configuration proceed as follows:
üThe switch cabinet is closed.
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6 | Setting the configuration HYDAC FILTER SYSTEMS GMBH
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üSwitch on the unit at the main switch.
1. The PLC now automatically copies the program from the
micro SD memory card to the PLC.
ðWhen the copying process is complete, the configura-
tion menu is displayed.
2. Press on ESC until the cursor appears.
3. Use the arrow keys to select the desired position.
4. Confirm position with ENTER.
5. Exit the selection by pressing ESC.
OThe setting of the configuration is now complete.
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HYDAC FILTER SYSTEMS GMBH Index
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Index
C
Configuration
Setting 17
configuration menu
Leaving the 17
Opening the 17
D
Documentation Representative 2
E
Exclusion of Liability 10
H
HYDAC
General Terms and Conditions 10
Terms of delivery 10
I
Imprint 2
M
Manufacturer 2
P
Publisher 2
W
Warranty 10

www.hydac.com