HYDAC FILTER SYSTEMS FluidAqua Mobil FAM 10 Manual

FAM 10
FAM 10/15
FluidAqua Mobil
Operating and maintenance instructions, part
1/2
English (translation of original instructions)
Keep for future reference.
Document no.: 4170097b
(Valid for FAM-xx-x-x-x-xx-x-C-x-x)

Imprint
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Imprint
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Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Phone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken, HRB 17216
Executive directors:
Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Phone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are
subject to change without notice.

Content
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Content
Imprint............................................................................................................3
Documentation Representative...................................................................3
Content ..........................................................................................................4
Preface...........................................................................................................6
Technical Support........................................................................................6
Product modification....................................................................................6
Warranty......................................................................................................6
Using the documentation.............................................................................7
General safety information ..........................................................................8
Hazard symbols...........................................................................................8
Signal words and their meaning in the general safety information
and instructions ...........................................................................................9
Structure of the general safety information and instructions......................10
Observe regulatory information .................................................................10
Proper/Designated Use .............................................................................11
Improper Use or Use Deviating from Intended Use...................................13
Qualifications of personnel / target group..................................................14
Wear suitable clothing...............................................................................16
Stoppage in an emergency (EMERGENCY STOP)...................................16
Unpacking the unit......................................................................................16
Transporting the unit..................................................................................17
Transporting with a forklift..........................................................................17
Transporting with a crane..........................................................................18
Transporting by train / truck.......................................................................18
Checking the scope of delivery.................................................................19
Description of unit......................................................................................20
Unit designs...............................................................................................20
Servicedescription.....................................................................................21
Description of function...............................................................................22
Cleaning in Bypass Flow ...........................................................................24
Purifying and transferring by pumping.......................................................24
Unit system components ...........................................................................25
Unit dimensions..........................................................................................27
Stationary version......................................................................................27
Mobile version ...........................................................................................28
Hydraulicdiagram........................................................................................29
Unit setup and connection.........................................................................31

Content
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Setting up the unit......................................................................................31
Connection overview .................................................................................32
Notes on pipes and hoses.........................................................................33
Connecting the inlet (IN).........................................................................35
Connecting the outlet (OUT)...................................................................35
Preparing the Vacuum Pump.....................................................................36
Filling up the rotary vane vacuum pump.................................................36
Electrical connection of the unit.................................................................37
Rotating field ..........................................................................................37
Operating Elements on the FAM................................................................39
Switching on / switching off / commissioning and error messages ......40
Performing Maintenance............................................................................41
Function testing of the fault indicator lamp ................................................44
Change the air filter...................................................................................44
Testing the AquaSensor............................................................................44
Cleaning the suction strainer.....................................................................45
Rotary vane vacuum pump components..................................................46
Performing an oil change...........................................................................46
Replacing the Air De-oiling Element..........................................................47
Replacing the filter element on the fluid filter..........................................48
Maintaining the oil mist separator (optional)............................................53
Replacing the filter element on the oil mist separator................................55
Testing the float switch in the oil pan.......................................................56
Checking the level sensor of the vacuum column...................................57
Locating spare parts...................................................................................59
FAM 10......................................................................................................59
Fluid filter (OLF 5)......................................................................................59
Rotary vane vacuum pump........................................................................59
Taking the unit out of operation................................................................61
Disposing of the unit..................................................................................61
Technical data.............................................................................................62
Appendix .....................................................................................................64
Contact Customer Service / Service..........................................................64
Model Code...............................................................................................65
Explanation of terms and abbreviations.....................................................66
Index..........................................................................................................68

Preface
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Preface
These operating instructions were made to the best of our knowledge.
Nevertheless and despite the greatest care, it cannot be excluded that
mistakes could have crept in. Therefore please understand that, in the
absence of any provisions to the contrary hereinafter, our warranty and
liability – for any legal reasons whatsoever – are excluded in respect of the
information in these operating instructions. In particular, we shall not be liable
for lost profit or other financial loss. This exclusion of liability does not apply
in cases of intent and gross negligence. Moreover, it does not apply to
defects which have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical injury and damage
to health. If we negligently breach any material contractual obligation, our
liability shall be limited to foreseeable damage. Claims due to Product
Liability shall remain unaffected.
Technical Support
Contact our technical sales department if you have any questions on our
product. When contacting us, please always include the model code, serial
no. and part no. of the product:
Fax:
[phone]
E-mail:
[e-mail]
Product modification
We would like to point out that changes to the product (e.g. purchasing
options, etc.) may result in the information in the operating instructions no
longer being completely accurate or sufficient.
After modification or repair work that affects the safety of the product has
been carried out on components, the product may not be returned to
operation until it has been checked and released by a HYDAC technician.
Please notify us immediately of any modifications made to the product
whether by you or a third party.
Warranty
For the warranty provided by us, please refer to the terms of delivery of
HYDAC FILTER SYSTEMS GMBH.
You will find these under www.hydac.com -> General terms and conditions.

Preface
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Using the documentation
Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
all these instructions prior to starting the unit up for the first time
and at regular intervals in the future.
What do I want to know?
I determine which topic I am looking for.
WHERE can I find the information I’m looking for?
The documentation has a table of contents at the beginning. There, I select
the chapter I'm looking for and the corresponding page number.
de
HYDACFiltertechnikGmbH
BeWa123456ade
Seite x
Produkt/Kapitel
200x-xx-xx
The documentation number with its index enables you to order another copy
of the operating and maintenance instructions. The index is incremented
every time the manual is revised or changed.
Chapter description
Page number
Edition date
Document language
Documentation no.
with index/
file name

General safety information
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General safety information
The unit was built according to the statutory provisions valid at the time of
delivery and satisfies current safety requirements.
Any residual hazards are indicated by general safety information and
instructions and are described in the operating instructions.
Observe all safety and warning instructions attached to the unit. They must
always be complete and legible.
Do not operate the unit unless all the safety devices are present.
Secure the hazardous areas which may arise between the unit and other
equipment.
Maintain the unit inspection intervals prescribed by law.
Document the results in an inspection certificate and keep it until the next
inspection.
Hazard symbols
These symbols are listed for all general safety information and instructions in
these operating instructions which indicate particular dangers to persons,
property or the environment.
Observe these instructions and act with particular caution in such cases.
Pass all safety information and instructions on to other users.
General hazard
Danger due to electrical voltage / current
Exposed electrical components
Danger of electrical shock
Danger due to operating pressure

General safety information
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Risk of burns due to hot surfaces
Substances that are health hazards or irritants
Signal words and their meaning in the general safety information and
instructions
DANGER
DANGER – The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result lethal or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation with a medium
level of risk, which, if not avoided, can result lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation with a low level
of risk, which, if not avoided, can result in minor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result in damage to property.

General safety information
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Structure of the general safety information and instructions
All warning instructions in this manual are highlighted with pictograms and
signal words. The pictogram and the signal word indicate the severity of the
danger.
Warning instructions listed before an activity are laid out as follows:
HAZARD SYMBOL
SIGNAL WORD
Type and source of danger
Consequence of the danger
►Measures to avert danger
Observe regulatory information
Observe the following regulatory information and directives:
•Legal and local regulations for accident prevention.
•Legal and local regulations for environmental protection.
•Country-specific regulations, organization-specific regulations.