HYDAC FILTER SYSTEMS OLFP-6 /X-G/-T001 User manual

OLFP-6 /X-G/-T001
OffLineFilter Pressure
Installation and Maintenance Instructions
English (translation of original instructions)
Keep for future reference.
Document No.: 4113643

Imprint
Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken, HRB 17216
Executive director:
Mathias Dieter, Dipl.Kfm. Wolfgang
Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are
subject to change without notice.
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Contents
Contents
OffLineFilter Pressure ..................................................................................1
Imprint............................................................................................................2
Documentation Representative ...................................................................2
Contents ........................................................................................................3
Preface...........................................................................................................5
Technical Support........................................................................................5
Modifications to the Product ........................................................................5
Warranty......................................................................................................5
Using the documentation.............................................................................6
Safety Information ........................................................................................7
Hazard symbols...........................................................................................7
Signal words and their meaning in the safety information and
instructions ..................................................................................................8
Structure of the safety information and instructions.....................................9
Observe regulatory information ...................................................................9
Proper/Designated Use .............................................................................10
Improper Use or Use Deviating from Intended Use ...................................11
Qualifications of personnel / target group ..................................................12
Transporting the filtration unit...................................................................14
Storing the filtration unit ............................................................................16
Decoding the model code label .................................................................17
Checking the scope of delivery .................................................................19
OLFP Features ............................................................................................20
Unit components.........................................................................................21
Unit dimensions ..........................................................................................22
Hydraulic diagram.......................................................................................23
Mounting/installing the unit .......................................................................24
Notes on the hydraulic connection.............................................................26
Establishing electrical connection of filtration unit (only for pump
version without On/Off switch) ...................................................................27
Checking direction of rotation ....................................................................28
Starting up/using the unit ..........................................................................29
Switching on/switching off pump - only for option: /-PKZ...........................29
Performing maintenance............................................................................29
Changing the filter element........................................................................30
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Contents
Taking the unit out of operation ................................................................39
Disposing of the unit ..................................................................................39
Customer Service .......................................................................................39
Spare parts list............................................................................................40
Technical details.........................................................................................42
Model Code .................................................................................................43
Index ............................................................................................................44
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Preface
Preface
This operating manual was made to the best of our knowledge. Nevertheless
and despite the greatest care, it cannot be excluded that mistakes could have
crept in. Therefore please understand that in the absence of any provisions to
the contrary hereinafter our warranty and liability – for any legal reasons
whatsoever – are excluded in respect of the information in these operating
instructions. In particular, we shall not be liable for lost profit or other financial
loss. This exclusion of liability does not apply in cases of intent and gross
negligence. Moreover, it does not apply to defects which have been deceitfully
concealed or whose absence has been guaranteed, nor in cases of culpable
harm to life, physical injury and damage to health. In the event that we should
negligently breach any material contractual obligation, our liability shall be
limited to the foreseeable loss. Claims due to Product Liability shall remain
unaffected.
Technical Support
Contact our technical sales department if you have any questions on our
product. When contacting us, please always include the model/type
designation, serial no. and part-no. of the product:
Fax:
[phone] - 9046
E-mail:
[e-mail]
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing options,
etc.) may result in the information in the operating instructions no longer being
completely accurate or sufficient.
After modification or repair work that affects the safety of the product has been
carried out on components, the product may not be returned to operation until it
has been checked and released by a HYDAC technician.
Please notify us immediately of any modifications made to the product whether
by you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale and
Delivery of HYDAC FILTER SYSTEMS GMBH.
You will find these under www.hydac.com -> General terms and conditions.
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Preface
Using the documentation
Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
these instructions prior to starting the unit up for the first time and
at regular intervals in the future.
What do I want to know?
I determine which topic I am looking for.
Where can I find the information I’m looking for?
The documentation has a table of contents at the beginning. There, I select the
chapter I'm looking for and the corresponding page number.
de
HYDACFiltertechnikGmbH
BeWa123456ade
Se ite x
Produkt/Kapitel
200x-xx- xx
The documentation number with its index enables you to order another copy of
the operating and maintenance instructions. The index is incremented every
time the manual is revised or changed.
Chapter description
Page number
Edition date
Document language
Documentation No.
with Index /
File name
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Safety Information
Safety Information
The device was built according to the statutory provisions valid at the time of
delivery and satisfies current safety requirements.
Any residual hazards are indicated by safety information and instructions and
are described in the operating instructions.
Observe all safety and warning instructions attached to the unit. They must
always be complete and legible.
Do not operate the unit unless all the safety devices are present.
Secure the hazardous areas which may arise between the unit and other
equipment.
Maintain the unit inspection intervals prescribed by law.
Document the results in an inspection certificate and keep it until the next
inspection.
Hazard symbols
These symbols are listed for all safety information and instructions in these
operating instructions which indicate particular hazards to persons, property or
the environment.
Observe these instructions and act with particular caution in such cases.
Pass all safety information and instructions on to other users.
General hazard
Danger due to operating pressure
Exposed electrical components
Danger of electrical shock
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Safety Information
Signal words and their meaning in the safety information and instructions
DANGER
DANGER – The signal word indicates a hazardous situation with a high level of
risk, which, if not avoided, will result lethal or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation with a medium
level of risk, which, if not avoided, can result lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation with a low level of
risk, which, if not avoided, can result in minor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation with a high level of
risk, which, if not avoided, will result in damage to property.
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Safety Information
Structure of the safety information and instructions
All warning instructions in this manual are highlighted with pictograms and
signal words. The pictogram and the signal word indicate the severity of the
danger.
Warning instructions listed before an activity are laid out as follows:
HAZARD SYMBOL
SIGNAL WORD
Type and source of danger
Consequence of the danger
►Measures to avert danger
Observe regulatory information
Observe the following regulatory information and guidelines:
•Legal and local regulations for accident prevention
•Legal and local regulations for environmental protection
•Country-specific regulations, organization-specific regulations
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Safety Information
Proper/Designated Use
Use the unit only for the application described in the following.
The OffLine Filter OLFP is a stationary bypass flow filter for separating out oil
degradation products, water and solid particles from hydraulic and lubrication
fluids.
Proper/designated use of the product extends to the following:
•Filtering hydraulic and lubrication fluids off-line.
•Maintaining adherence to all the instructions contained herein.
•Performing requisite inspection and maintenance work.
Depending on the version (see Section "Model Code" on page 43) only use the
offline filter in connection with the following media:
NOTICE
Unpermitted operating media
The filter will be damaged.
►Only use the filter with mineral oils or mineral oil-based raffinates.
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Safety Information
Improper Use or Use Deviating from Intended Use
DANGER
Danger due to unanticipated use of the unit
Bodily injury and damage to property will result
when operated improperly.
►Only use the filter in the permitted operating
conditions.
►Only use the filter with the permitted media.
Any use extending beyond this or deviating therefrom shall not be considered
intended use. HYDAC Filter Systems GmbH will assume no liability for any
damage resulting from such use. The user alone, shall assume any and all
associated risk
Improper use may result in hazards and/or will damage the device. Examples of
improper use:
•Main flow filtration
•Operation with a non-approved medium.
•Operation under impermissible operating conditions.
•Operation when the safety devices are defective.
•Device modifications without authorization.
•Inadequate monitoring of parts that are subject to wear and tear.
•Improperly performed repair work.
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Safety Information
Qualifications of personnel / target group
Persons who work on the power unit must be aware of the associated hazards
when using the power unit.
Auxiliary and specialist personnel must have read and understood the operating
instructions, in particular the safety information and instructions, and applicable
regulations before beginning work.
The operating instructions and applicable regulations are to kept so they are
accessible for operating and specialist personnel.
These operating instructions are intended for:
Auxiliary personnel: such persons have been instructed in unit operation and
are aware of potential hazards due to improper use.
Specialist personnel: such persons have corresponding specialist training and
several years' work experience. They are able to assess and perform the work
assigned to them, they are also able to recognize potential hazards.
Activity
Person
Knowledge
Transport / storage
Forwarding
agent
Specialist
personnel
•Proof of knowledge of cargo
securing instructions
•Safe handling/operation of
hoisting and lifting equipment
Hydraulic / electrical
installation,
first commissioning,
maintenance,
troubleshooting,
repair,
decommissioning,
Disassembly
Specialist
personnel
•Safe handling/use of tools
•Fitting and connection of
hydraulic lines and
connections
•Fitting and connection of
electrical lines, electrical
machinery, sockets, etc.
•Product-specific knowledge
Operation
Specialist
personnel
•Product-specific knowledge
•Knowledge about how to
handle operating media
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Safety Information
operations control
Auxiliary
personnel
•Product-specific knowledge
•Check for leaks
Disposal
Specialist
personnel
•Proper and environmentally
friendly disposal of materials
and substances
•Decontamination of
contaminants
•Knowledge about reuse
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Transporting the filtration unit
Transporting the filtration unit
Completely drain the filter housing prior to transport and remove the filter
element(s). Clean and flush the filter housing.
Transport the filter housing in an upright position on a pallet:
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Transporting the filtration unit
Use two webbing slings to lift the unit as follows:
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Storing the filtration unit
Storing the filtration unit
Completely drain the filter housing prior to storage and remove the filter
element(s). Clean and flush the filter housing.
Storage temperature:
-30 … 40 °C
Humidity:
up to 80% relative humidity
Storage duration:
Indefinitely
Exchange all seals after a storage period of >2
years.
Always store the unit in an upright position:
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Decoding the model code label
Decoding the model code label
Details for identifying the filter housing can be found on the type label on the
filter housing and the components.
Item
->
Description
(1)
->
The type label of the filter housing
(2)
->
Name plate of electric motor
(3)
->
Model code; for details, see page 43
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Decoding the model code label
The following information can be found on the type label of the filter housing:
Row
->
Description
Part No.
->
Part number
S/N
->
Serial number / year of production
Power
->
Electrical power consumption
Voltage/Grid
->
Electric supply voltage/mains
Frequency
->
Frequency of the supply voltage
Current
->
Electric Current consumption
Pressure max.
->
Operating pressure, maximum
Weight
->
Weight when empty
Flow rate
->
Flow velocity
Temp. oil
->
Permitted fluid temperature range
Temp. amb.
->
Permissible ambient temperature range
Volume
->
Vessel volume
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Checking the scope of delivery
Checking the scope of delivery
Check the unit for any damage upon arrival. Do not use a damaged unit. Report
any damage to the forwarding agent immediately.
The connections are all sealed with plastic plugs to prevent the intrusion of
contaminants into the filter housing during transport.
The following items are supplied:
Qty. Designation
1
OffLine Filter OLFP
1 Filter element, installed
1 Locking cap for filter element, installed
1 Installation and Maintenance Instructions (this document)
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OLFP Features
OLFP Features
The OffLine Filter OLFP is a stationary bypass flow filter and is used for the
purpose of separating out oil degradation products, water and solid particles
from hydraulic and lubrication fluids.
Thanks to its compact construction, the OLFP is also ideally suited for use in
even the smallest of installation spaces.
The DIMICRON filter element used have the following properties:
•Optimum build-up of oil ageing products on the filter material without rapid
"clogging"
•Very high contamination retention capacity through pronounced depth
structure
The applications are in low-pressure circuits from which part of the flow rate is
taken to establish an effective offline filtration.
The advantages of the OLFP Pressure Offline Filter are:
•Longer lifetime for the main flow filter
•Improvement in component lifetime
•Higher machine availability
•Longer oil change intervals
•Minimum space requirement due to compact design
•Very easy maintenance
•High contamination retention capacity of the elements
•Environmentally friendly element disposal through incinerability
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