Hydac CTU 1000 Series Manual

CTU 1000 Series
Contamination Test Unit
Operating and Maintenance Instructions
E
En ng gl li is sh h ( (t tr ra an ns sl la at ti io on n o of f o or ri ig gi in na al l i in ns st tr ru uc ct ti io on ns s) )
Document No.: 3229578p
Valid from series no. up: 2481/2007
Keep for future reference.

Imprint
Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone:
[phone]
Fax:
[phone]
E-Mail:
[e-mail]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken, HRB 17216
Executive director:
Mathias Dieter, Dipl.Kfm. Wolfgang
Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone:
[phone]
Fax:
[phone]
E-Mail:
[e-mail]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
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Contents
Contents
Imprint............................................................................................................2
Documentation Representative ...................................................................2
Contents ........................................................................................................3
Preface...........................................................................................................6
Technical Support........................................................................................6
Modifications to the Product ........................................................................6
Warranty......................................................................................................6
Using the documentation.............................................................................6
Safety Information ........................................................................................7
Hazard symbols...........................................................................................8
Signal words and their meaning in the safety information and
instructions ................................................................................................10
Structure of the safety information and instructions...................................10
Proper/designated use...............................................................................11
Improper use or use deviating from intended use......................................13
Qualifications of personnel / target group ..................................................14
Wear suitable clothing ...............................................................................15
Observe regulatory information .................................................................15
What to Do in Case of Emergency (EMERGENCY STOP) .......................15
Transporting the CTU .................................................................................16
Storing the assembly..................................................................................19
Decoding the name plate ...........................................................................20
Checking the scope of delivery .................................................................21
CTU dimensions..........................................................................................22
Outer dimensions ......................................................................................22
Analysis chamber dimensions ...................................................................23
Preparing the CTU for operation ...............................................................24
Setting up the CTU ....................................................................................24
Connecting the CTU ..................................................................................25
Checking connections and contacts.......................................................25
Air extraction within the unit......................................................................28
Note when using the test liquid G 60 Spezial ............................................28
Connecting an air extractor........................................................................29
Electrical connection of the CTU ............................................................30
Connecting the compressed air..............................................................30
Connecting the foot switch .....................................................................31
Parts of the CTU........................................................................................32
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Contents
Operating console ..................................................................................33
Manual spray extraction.............................................................................34
Achievable negative control values ...........................................................35
Operating the filter membrane holder.......................................................36
Version with a union nut ............................................................................36
Version with a clip......................................................................................37
Cascading filter membranes......................................................................38
Filter membrane holder CTMH (ContaminationTest Membrane
Holder).......................................................................................................39
Cascading filter membrane holder CTMH ..............................................40
Door contact switch ................................................................................41
Using external rinsing connections (CTU1xxx-x-x-R only) .....................42
Operating the door lock ..........................................................................43
Sensor to signal that the collecting pan is full (optional).........................44
CTU in operation .........................................................................................45
Switching on CTU......................................................................................45
CTU software.............................................................................................46
Clean-Room Conditions in the Analysis Chamber.....................................46
Automatic cleansing of the analysis chamber ........................................47
Automatic reservoir switchover ...........................................................48
Conducting Contamination Testing............................................................49
Spray extraction .....................................................................................49
Automatic reservoir switchover ...........................................................51
Perform ultrasound test (optional) ..........................................................52
Switching the CTU Off ...............................................................................54
Changing the filter membrane ...................................................................55
Labeling the removed filter membrane ......................................................57
Performing inspection / maintenance.......................................................58
User information for the "products under pressure"................................59
Maintenance work overview ......................................................................59
Maintenance intervals for CTU 1xx0 with A III cleaner as the
test liquid .............................................................................................59
Maintenance intervals for CTU 1xx1 with A III cleaner as the
test liquid .............................................................................................60
Maintenance intervals for CTU 1xx1 with water as the test
liquid....................................................................................................60
Replace hoses........................................................................................60
Micronic filter / return-line filter ...............................................................61
Changing the CTU 1xx0 filter elements...............................................62
Replacing/Reinstalling Filter Elements CTU 1xx1 ..................................64
Changing the filter elements on the CTU 1xx1....................................65
Calibrating the test liquid meter..............................................................68
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Contents
Calibrating the temperature sensor (ultrasound option only)..................68
Cleaning the analysis chamber ..............................................................68
Cleaning the diffuser for the filter membrane holder...............................69
Cleaning the door...................................................................................69
Statically charged door...........................................................................70
Change the test liquid.............................................................................70
Draining the test liquid / Draining unit..................................................71
Adding test liquid / Filling system ........................................................73
Checking the gloves ..................................................................................75
Permeation of Protective Gloves According to EN 374-3:1994 ..............76
Installing gloves .........................................................................................77
Gloves electrically conductive ................................................................77
Checking the filter regulator.......................................................................78
Setting the filter regulator .......................................................................78
Draining the filter regulator .....................................................................78
Cleaning the filter elements....................................................................78
Removing the filter regulator ..................................................................79
Removing the top part.........................................................................79
Removing the bottom part...................................................................79
Mounting the filter regulator....................................................................80
Mounting the bottom part ....................................................................80
Mounting the top part ..........................................................................80
Hydraulic diagram.......................................................................................81
Spare parts list............................................................................................82
Spare Parts — CTU 1xxx ..........................................................................82
Spare Parts — CTU 1xx0 ..........................................................................83
Spare Parts — CTU 1xx1 ..........................................................................83
Customer Service .......................................................................................84
Disposing of the CTU .................................................................................84
Technical details.........................................................................................85
Model code ................................................................................................86
Index ............................................................................................................87
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