
Installation and Service Manual – Manganese Greensand Iron Filter
TableofContents
Design Basis & Specifications.................................................................................................................................6
Table 1 Design Basis Specifications..................................................................................................................... 6
General Information and Safety ............................................................................................................................. 6
Installation..........................................................................................................................................................6
Location............................................................................................................................................................ 6
Loading the Media ............................................................................................................................................. 7
Media Quantity per Model................................................................................................................................... 8
Plumbing........................................................................................................................................................... 9
Initial Start-Up ...................................................................................................................................................10
System Monitoring and Record Keeping .................................................................................................................12
Operating Conditions.........................................................................................................................................12
Operating DoÊs and DonÊts ..................................................................................................................................12
Maintenance ....................................................................................................................................................13
Control Valve Operation & Service........................................................................................................................14
Control Valve Specifications................................................................................................................................ 14
Panel Operation Quick Reference Guide............................................................................................................... 15
General Warnings............................................................................................................................................ 17
Control Valve General Features and Information...................................................................................................... 17
Programming Control Valve Options ......................................................................................................................18
System Setup: Regeneration (Backwash) Cycle Programs ........................................................................................ 18
Installer Displays and Settings for Control Valve Options ........................................................................................... 22
User Displays................................................................................................................................................... 26
Set Time of Day................................................................................................................................................ 27
Power Loss ...................................................................................................................................................... 27
Error Messages ................................................................................................................................................ 27
Control Valve Drawings and Components...............................................................................................................28
Front Cover & Drive Assembly ............................................................................................................................. 28
CV1TC Drive Cap Assembly, Downflow Piston, Regenerate Piston & Spacer Stack Assembly.......................................... 29
Injector Cap, Injector Screen, Injector, Plug and O-Ring............................................................................................ 31
Refill Flow Control Assembly and Refill Port Plug ...................................................................................................... 32
Drain Line Flow Controls 1‰.............................................................................................................................. 33
CV1 with 1.050‰ Distributor Tube Opening Identification ......................................................................................... 35
Installation Fitting Assembly ................................................................................................................................. 35
Flow Diagram, Service....................................................................................................................................... 36
Flow Diagram, Backwash................................................................................................................................... 37
Flow Diagram, Rinse ......................................................................................................................................... 38
CV1 Service Spanner Wrench ............................................................................................................................ 38
Control Valve Components Description...................................................................................................................40
Drive Assembly................................................................................................................................................. 40
Drive Cap Assembly, Main Piston ........................................................................................................................ 40
Spacer Stack Assembly...................................................................................................................................... 40
Injector Plug and Refill Flow Plug .......................................................................................................................... 41
Drain Line Flow Control and Fitting Assembly.......................................................................................................... 41