Hypontech HPS-1500 User manual

Quick Installation Guide
HPS-1500 / HPS-2000 / HPS-3000 / HPS-3680 / HPS-4000 / HPS-5000 / HPS-6000 / HPS-6500
HPS-1500D / HPS-2000D / HPS-3000D / HPS-3680D / HPS-4000D / HPS-5000D / HPS-6000D / HPS-6500D
H838-00001-01 EN
3. Installing
Installation Requirements
1. Please install the inverter(s) in places that can avoid
inadvertent contact.
2. Please install the inverter on solid/smooth surfaces.
3. The inverter(s) should not be installed near inflammable or
explosive objects.
Installing the PE Cable
A second PE terminal is equipped at the bottom of the inverter.
Ensure the PE terminal is reliably grounded and the grounding resistance is
less than 10 Ohm.
3.2
Object Description
1 Housing
2 M5 terminal lug with protective conductor
3 M5×13 pan head screw
Tighten it firmly into the housing (T25 screwdriver, torque: 2.5Nm).
NOTICE
Proper grounding connection of the second PE terminal and the AC terminal is mandatory. NOT properly connecting
both PE will void all product warranty.
Packing List
Inverter Mounting
Bracket
Mounting
Accessories DC Plugs
(Sealed) AC Connector Wi-Fi stick (optional) Documents
1 1 1 1* 1 1 1
*2 pairs for HPS-3680/4000/5000/6000/6500 and HPS-3680D/4000D/5000D/6000D/6500D
2.
Direct
Sunlight
Rain
Exposure
Snow
Lay up
AVOID
No Item Type Specifications
1 PE cable Single-core outdoor copper cable • Conductor cross-section: ≥ 4mm²
2 AC Output
cable
Outdoor copper cable • HPS-1.5~3kW - cross-section: 2.5-6 mm²
• HPS-3.68~6.5kW - cross-section: 4-6 mm²
• Cable outer diameter: 9-14 mm
3 DC Input
cable
Standard outdoor PV cable,
PV1-F Model recommended • Conductor cross-section: 2.5-6 mm²
• Cable outer diameter: 4.5-7.8 mm
4 Meter Two-core outdoor shielded
twisted pair cable • Conductor cross-section: 0.14-1.5 mm²
• Cable outer diameter: approx. 9 mm
5 DRED CAT-5E, outdoor shielded cable
Standard for EIA/TIA 568B
• Cable outer diameter: approx. 9 mm
• cable maximum length 1000m
Cable Specifications
Mounting
3.1.1 Use the mounting bracket as a template and drill holes of 10mm diameter and 70mm depth
3.1.2 Fix the mounting bracket with the screws and expansion bolts packed in mounting accessories
3.1.3 Attach the inverter to the mounting bracket
3.1.4 Check both sides of heat sink and ensure the inverter is stably attached
3.1.5 Use M5 screws (with T25 screwdriver, torque: 2.5Nm) to attach the heat sink fins to the mounting bracket
3.1.6 It is recommended to attach an anti-theft lock to the inverter
3.1
1
2
3
1. LCD&LED or LED
2. DC switch (optional)
3. PV Terminal (s)
4. Wi-Fi/GPRS Stick(optional)
5. Cable gland for Meter/DRM
6. AC Terminal
7. Second PE Terminal
Product Overview
1. W
H
D
1
2 3 4 5 6 7
10mm(2Χ)
Deep 70mm
160mm
Step 1 Step 2 Step 3
Step 4 Step 5 Step 6
160mm
Standby holes
Dimension:W×H×D=395 x 328 x 154mm

3.2 AC Wire Assembly and Connection
Danger to Life due to High Voltages in the Inverter
Before connecting any electrical wires and components, please ensure the DC switch & AC circuit breaker are switched
OFF and cannot be reactivated.
DANGER
DC Wire Assembly and Connection
Meeting the following requirements is mandatory. All warranty rights will otherwise be invalid.
3.3.1 Maximum open voltage of each string is less than 600V.
3.3.2 Maximum short circuit current of each PV input is less than inverter allowable limit.
3.3.3 The string is well insulated to ground in all cases.
3.3.4 Make sure that the DC connectors have the correct polarity.
3.3.5 If the PV connectors are not assembled properly and locked into place, arc or overheat may be induced.
3.3
Wi-Fi Connection (Optional)
The Wi-Fi stick is included in the scope of delivery as an option.
3.4.1 Tighten the Wi-Fi stick into the Wi-Fi connection port by hand. Make sure the Wi-Fi stick is securely
connected.
3.4.2 For the connection and configuration of the Wi-Fi stick please refer to <Wi-Fi stick User manual> .
3.4
Note: Please insure that the connector has been correctly installed!
Step 1 Step 2 Step 3
Step 4 Step 5 Step 6
Strip off the insulation
7mm Positive terminal
Negative terminal
Assemble the cable ends
Positive terminal
Negative terminal
Crimp pliers to
cable ends
Assemble the connectors
2.6-2.9 N·m
Positive
Negative
Please check if the cables are securely
installed by pulling outwards
Check the polarities of the PV strings
Check the open-circuit voltage is less
than inverter input limit 600V
Remove the waterproof caps from
PV terminals
If there is an unused terminal,
please seal it with the cap
Insert the connectors into the terminal till you
hear an audible click.
7mm
click
click
Insert the conductor into a suitable
ferrule acc. to DIN 46228-4 and crimp
Insert the crimped conductors L, N and PE
into corresponding terminals and tighten the
screws (torque 1.4N·m)
Assemble the locking cap,
threaded sleeve and swivel
nut together
Screw the AC connector
firmly into the socket
Step 1 Step 2 Step 3
Please check if
1. The inverter and mounting bracket have been correctly installed. 2. The inverter’s exposed metal surface has a ground
connection. 3. The resistance between PV arrays and ground is greater than 1Mohm. 4. For any unused DC terminals,
there are DC connectors inserted to the terminal and sealed with waterproof caps. 5. The grid voltage at the point of
connection of the inverter is within the permitted range. 6. The AC circuit breaker must be correctly rated and wired. 7.
The cable communication connectors have been correctly wired and tightened.
Startup
Switch on the DC switch after finishing the above checks, then switch on the AC circuit breaker. When there is sufficient DC
power applied and the grid conditions are met, the inverter will start to operate automatically.
Commissioning
4.
Warranty card will be shipped with inverter. Download of current warranty conditions is available at https://www.hypontech.com
Suzhou Hypontech Co.,Ltd / Tel.: [phone] / Fax: [phone] / Web: www.hypontech.com
Address: No.588 Wutaishan Road, SND, Suzhou, China
For more information, please download the user manual and other technical documents at
https://www.hypontech.com/downloads.html
Smart Meter and DRED Connection Smart meter and DRED connection
as following steps.
3.5
NOTICE
For AS/NZS 4777, DRM0, DRM5, DRM6, DRM7, DRM8 are supported.
Make sure the cover and the communication cable gland has been mounted properly and adequately
DREDDREDMETER
Pin1:DRM1/5
Pin2:DRM2/6
Pin3:DRM3/7
Pin4:DRM4/8
Pin5:RefGen
Pin6:Com/DRM0
Pin7:N/A
Pin8:N/A
12345678
Rj45 Plug
1 8
Rj45 Plug
B
A
Step 1 Step 2
Step 3 Step 4
Step 5 Step 6
Use a screwdriver (Tx25, torque:2.5 N·m) to
loosen the screws of the cover following the
indicated sequence (1~4)
1
2
3
4
Please leave the screws on the holes
Carefully lift the cover for a vertical distance of approx. 80mm and
disconnect from power board
Approx.
80mm
1
2
3
4
Unscrew
the nut
Take the
sealing out
Remove one of the filler-plug
and keep the remaining in its
slot to prevent moisture from
enter
Route
the cable
Screwdriver Type: Blade 0.4 x 2.5
1
2
or
For smart meter connection DRED terminal connection
1
2
1
2
Tighten the screws on the cover following
the indicated sequence (1~4).
Firmly secure cable gland by using a torque
of 2.5 to 3N·m to tighten the swivel nut
(Tx25, torque:2.5 N·m)
1
2
3
4
φ9-14 mm
Approx. 45 mm
Approx. 10 mm
For “L” and “N”
For “PE”
Approx. 50mm
HPS1500-3000 2.5....6mm²
HPS3680-5000 4....6mm²
PE
LN
Smart meter communication assembly DRED cable assembly
or
1
2