HYSUN HY090W-T1 User manual

Wallbox EV Charger
User Manual
Model No. HY090W-T1
Current 40A
Charging Plug US Type 1
Power Plug NEMA 14-50

N14-50P
- 1 -
01/Product Appearance and Overview
RFID
Indicator light
Charging Plug
NEMA 14-50
•This product is an AC charging station designed for the AC charging of electric
vehicles. The charging station includes a charging station body, wall-hanging
backboard, and other components. It features charging protection and a card-swiping
mechanism. The product is designed with industrial principles, making it easy to install
and use.
•Safety is a top priority, and the product is equipped with multiple safety protections,
using high-quality, fireproof, waterproof, and dust-proof materials. It is rated IP54,
which means it is waterproof, dust-proof, and can withstand exposure to wind, rain,
and sun.
•The charging station is designed for plug-and-play operation, making it simple and
convenient to use. It is compatible with the SAE J1772 AC Level 2 charging standard
new energy vehicles, and features pure copper wire without oxidation, complying with
inspection standards for flame retardancy and impact resistance.

N14-50P
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02/Function and Dimension
17cm/0.56ft
37.7cm/1.24ft 671.3cm/22.08ft
24.6cm/0.81ft
26.5cm/0.87ft
Temperature
Protection Auto Repair
Over Voltage
Protection Short Circuit Protection Earth Leakage Protection Lightning Protection Over Load Protection
Efficient
Charging Protection Level IP54 RCD High End Mcu
Under Voltage
Protection
Control Box Function

- 3 -
03/Product Parameters
Basic Information
Product Code: HY090W-T1
Input Voltage: 200~240Vac
Rated Current: 40A
Rated Power: 9.6KW@240Vac (40A)
Product Specification
Charging Type: Level 2
Charging Plug: SAE J1772 (Type 1)
Power Plug: NEMA 14-50
Charging Cable: 2x8AWG+10AWG+18AWG
Working Environment
Working Temp.: -30°C to 50°C
Humidity: 0~95% Non-Condensing
IP Rate: IP 54
Working Altitude: <2000m
Material Performance
Shell: Thermoplastic; Flame Retardant
Grade UL94V-0
Charging Plug Pin: Pure Copper Silver Plated
Charging Cable: Halogen Free, Pure Copper Core
with TPE Cable Jacket
Mechanical Life: >10,000 Times
Wallbox EV Charger
Dimension
Control Box Size: L10.43" *W6.69"*H3.15"
Cable Length: 25ft
Wallbox EV Charger Package
Inner Box: L14.96" *W12.2" *H9.1"
Net Weight：11lbs
Qty./Box: 1 piece
User Interface LED Indicator
Communication Interface RFID Card

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04/Safety Precautions
1. Ensure that the equipment is well grounded before powering it on.
2. Keep the charging gun head clean and dry. If it gets dirty, wipe it with a clean and
dry cloth.
3. Do not touch the charging gun with your hands while charging.
4. Make sure that the input voltage, frequency, circuit breaker, or fuse of the device
and other conditions meet the specifications before powering on the equipment.
5. Insulate all tools as necessary to prevent bare metal parts from touching the
metal frame and causing a short circuit.
6. Do not attempt to disassemble, repair or modify the charging pile. If
maintenance or modification is necessary, contact the staff.
Improper operation can result in equipment damage, water leakage, leakage,
and other hazards.This equipment should be installed, adjusted, and serviced by
qualified electrical personnel familiar with the construction and operation of this
type of equipment and the hazards involved.
7. The equipment should be operated in a clean, constant temperature, and
constant humidity environment as much as possible, and the operating
environment must not contain volatile gases or flammable gases.
8. Charge with caution during rain and thunder.
9. Follow the instructions strictly during use. Do not allow children to get close to
or use the charging pile while charging to avoid injury.
10. After charging is complete, hang the charging gun properly back into the
charging gun base. Avoid placing the charging gun head at random or dropping it
on the ground to prevent safety accidents.
05/What is in the box?
Charging station +
Charging plug × 1 Hanging board x1RFID card × 2

- 5 -
05/Installation Steps
1. Use the hanging board to mark
the location of the screw holes on
the wall where you plan to mount
the station.
3. Hammer the plastic bolts into the
holes you drilled.
2. Use a drill to make holes in
the wall where you marked the
locations.
4. Fix the hanging board to the wall
using screws.
USER
MANUAL
KA3.5*35mm
Plastic bolts +Screws
for hanging board x 4
User manual PM3*10mm
Side anti-theft
screws for hanging
board x2
1
3
2
4

- 6 -
8. Wrap the cable and connector
around the WALLBOX station.
7. Remove the transparent protec-
tive film from WALLBOX station.
6. Assemble the anti-theft screws
from side.
5. Hang the WALLBOX station on
the board that is now affixed to the
wall.
06/Charging Steps (Part 1)
1. Check the power distribution cable
for any damage before powering up. 2. Plug the power plug into the corresponding outlet.
7 8
5 6
1 2

- 7 -
5. Use the swipe card to activate the
charging process. 6. Once the charging process has started, the electric vehicle should
charge normally.
3. Carefully plug the charging
connector into the vehicle socket. 4. Make sure the charging connector is fully inserted until it clicks into
place.
7. Use the swipe card to end the
charging session. The EV charging
box will automatically stop charging
once the vehicle is fully charged.
8. Unplug the charging connector
from the vehicle socket and carefully
wrap the cable around the EV
charging box. Make sure the cable
is not tangled or twisted to prevent
damage.
5 6
3 4
7 8

- 8 -
06/Charging Steps(Part 2-Checking list)
Before initiating the charging operation, please carefully review and ensure the
following checklist is complete:
a. The AC charging station is installed in a convenient location for operation and
maintenance.
b. The charging station and all accessories are correctly connected and securely
installed.
c. The earth leakage circuit breaker at the AC incoming terminal is properly
selected.
d. There are no foreign objects or debris left on the charging station's surface.
Taking the time to ensure these items are checked and confirmed can help ensure
a safe and successful charging operation.
07/Indicator Light Description
(1) Fault Indicator Prompt
Working Status Red Green Blue
Power on(unplugged) / Stays On
Insert the plug (unplugged) /Flashing
Charging Mode / / Flashing
Charging Completed / / Stays On
Leakage Protection Flash for 1 / /
Over Current Protection Flash for 2 / /
Ground Fault(ungranded) Flash for 3 / /
Under/Over Voltage Alar Flash for 4 / /
Relay Failure Flash for 5 / /
CP/CC Error Flash for 6 / /
Remark: Error frequency is flashing certain times with 200ms interval, continuous loop
with 1s interval.

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(2) Common Trouble Handling
Fault Reasons Suggstions
AC Over-Voltage High Input
Voltage
1. If the voltage exceeds 270Vac for level 2 and 140Vac for
level 1 for a short period of time, the charger will go into
standby mode. Wait for the power network to restore itself to
the normal voltage range, then the charger will automatically
resume charging.
2. If the voltage in the area/community is over 270Vac for level
2 and 140Vac for level 1 for a long time, do not use the charger
until the voltage has returned to the normal range.
AC Under-Voltage Low Input
Voltage
1. If the voltage is lower than 190Vac for level 2 and 90Vac
for level 1 for a short period of time, the charger will go into
standby mode. Wait for the power network to restore itself to
the normal voltage range, then the charger will automatically
resume charging.
2. If the voltage in the area/community is lower than 190Vac
for level 2 and 90Vac for level 1 for a long time, do not use the
charger until the voltage has returned to the normal range.
AC Over current High input
current
1. Immediately connect the distribution box's leakage/over-
current protection circuit breaker.
2. Check for any low impedance or short circuit between the
two output lines of the AC pile.
3. After resolving the above issues, switch the power back on.
If the problem persists, please contact us for assistance.
Over-temperature
High
temperature For
AC pile
Please check the installation environment of the AC charging
pile and ensure that there are no other heating equipment in
the vicinity. It is important to maintain an ambient temperature
below 50°C to prevent overheating and potential damage to
the equipment.
Excessive leakage
current
Excessive
leakage current
1. Immediately disconnect the leakage/over-current protection
switch of the distribution box.
2. Check for any damage or low impedance to the ground or
short circuit in the output line of the AC pile.
3. After troubleshooting the above problems, turn the power
back on. If the problem persists, please contact us for further
assistance.
Ground fault
Failure in
grounding
of the input/
output or inverse
connection of
input L/N
1. Immediately disconnect the leakage/over-current protection
switch of the distribution box.
2. Check if the input/output line of the AC pile is grounded
properly and if the input L/N is connected in the correct
sequence.
3. Once the above problems are identified and resolved, power
on again.
4. If the issue persists, please contact us for further
assistance.
Relay Failure Relay Failure or
Adhesion
1. Restart the charger, let the charger run itself check and
repair.
2. If fault persists. please contact us.
Charger
connection Error
Charger CC/CP
Connection Error
1. Check if there is any damage or loose connection in the
charging gun or cable. Make sure it is securely connected to
the vehicle and the charging station.
2. Restart the charging station and try again.
3. If the fault persists, please contact us.

Customer Support
For Technical Assistance Call:
T: 0086-180-254-31819
E: [e-mail]
For additional products and information, please visit our website at:
www.hysunpower.com.