HYTROL PCH Manual

Installation
and
Maintenance
Manual
with Safety Information
and Parts List
RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY
IMPORTANT!
DO NOT DESTROY
Model PCH
Effective March, 1995
(Supercedes November, 1993)
Bulletin #429
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2
●Table of Contents
Warning Signs . . . . . . . . . . . . . . . . . . . . .2
INTRODUCTION
Receiving and Uncrating . . . . . . . . . . . . .3
INSTALLATION
Installation Safety Precautions . . . . . . . . .3
Conveyor Set-Up . . . . . . . . . . . . . . . . .4-5
Belt Installation . . . . . . . . . . . . . . . . . . .6-7
Electrical Equipment . . . . . . . . . . . . . . . .8
OPERATION
Operation Safety Precautions . . . . . . . . .9
Conveyor Start-Up . . . . . . . . . . . . . . . . . .9
MAINTENANCE
Maintenance Safety Precautions . . . . . .10
Lubrication . . . . . . . . . . . . . . . . . . . . . . .10
Drive Chain Alignment and Tension . . . .11
Trouble Shooting . . . . . . . . . . . . . . . . . .12
Preventive Maintenance Checklist . . . . .13
REPLACEMENT PARTS
How To Order Replacement Parts . . . . .13
Model PCH Parts Drawing . . . . . . . . . . .14
Model PCH Parts List . . . . . . . . . . . . . .15
● Warning Signs
In an effort to reduce the possibility of injury to personnel
working around HYTROL conveying equipment, warning
signs are placed at various points on the equipment to alert
them of potential dangers. Please check equipment and note
all warning signs. Make certain your personnel are alerted to
and obey these warnings. Shown below are typical signs that
are attached to this equipment.
WARNING!
DO NOT START CONVEYOR
UNTIL PERSONNEL ARE CLEAR
PLACED ON ALL
POWERED CONVEYORS NEAR
DRIVE AND/OR CONTROLS.
WARNING
NEVER . . START CONVEYOR UNTIL PERSONNEL ARE CLEAR
NEVER . . LUBRICATE OR REPAIR WHILE CONVEYOR IS RUNNING
NEVER . . RUN CONVEYOR WITH GUARDS REMOVED
NEVER . . PUT YOUR HANDS ON THE CONVEYOR OR IN THE
CONVEYOR WHEN IT IS RUNNING
NEVER . . ALLOW ANY PART OF YOUR BODY TO COME IN
CONTACT WITH THE CONVEYOR PULLEYS WHILE IT
IS RUNNING
DO NOT REMOVE THIS SIGN FROM THIS MACHINE
IT IS THE EMPLOYER’S RESPONSIBILITY TO IMPLEMENT THE ABOVE AND
ALSO TO PROVIDE ADEQUATE PROTECTION FOR ANY PARTICULAR USE,
OPERATION OR SERVICE.
PLACED AT DRIVE OF ALL POWERED CONVEYORS.
WARNING
Servicing moving or
energized equipment
can cause severe injury
LOCK OUT POWER
before removing guard
DANGER
Climbing, sitting,
walking or riding on
conveyor at any time
will cause severe
injury or death
KEEP OFF
WARNING
Exposed moving
parts can cause
severe injury
LOCK OUT POWER
before removing
guard
WARNING
Moving equipment
can cause severe
injury
KEEP AWAY
PLACED NEXT TO DRIVE, BOTH SIDES.
PLACED ON 20 FT. INTERVALS,BOTH SIDES.
PLACED ON TERMINATING ENDS.
PLACED ON ALL CHAIN GUARDS.
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INTRODUCTION
This manual provides guidelines and procedures for installing,
operating, and maintaining your conveyor. A complete parts
list is provided with recommended spare parts highlighted in
gray. Important safety information is also provided throughout
the manual. For safety to personnel and for proper operation
of your conveyor, it is recommended that you read and follow
the instructions provided in this manual.
● Receiving and Uncrating
Check the number of items received against the bill of
lading.
Examine condition of equipment to determine if any dam-
age occurred during shipment.
Move all crates to area of installation.
Remove crating and check for optional equipment that
may be fastened to the conveyor. Make sure these parts
(or any foreign pieces) are removed.
NOTE: If damage has occurred or freight
is missing, see the “Important Notice”
attached to the crate.
INSTALLATION
● Installation Safety Precautions
for Conveyors and Related Equipment
GUARDS AND GUARDING
Interfacing of Equipment. When two or more pieces of
equipment are interfaced, special attention shall be given to
the interfaced area to insure the presence of adequate guard-
ing and safety devices.
Guarding Exceptions. Wherever conditions prevail that
would require guarding under these standards, but such
guarding would render the conveyor unusable, prominent
warning means shall be provided in the area or on the equip-
ment in lieu of guarding.
Guarded by Location or Position. Where necessary for the
protection of employees from hazards, all exposed moving
machinery parts that present a hazard to employees at their
work station shall be mechanically or electrically guarded, or
guarded by location or position.
When a conveyor passes over a walkway, roadway, or work
station, it is considered guarded solely by location or position
if all moving parts are at least 8 ft. (2.44 m) above the floor or
walking surface or are otherwise located so that the employee
cannot inadvertently come in contact with hazardous moving
parts.
Although overhead conveyors may be guarded by location,
spill guard, pan guards, or equivalent shall be provided if the
product may fall off the conveyor for any reason and if per-
sonnel would be endangered.
HEADROOM
When conveyors are installed above exit passageways,
aisles, or corridors, there shall be provided a minimum clear-
ance of 6 ft. 8 in. (2.032 m) measured vertically from the floor
orwalkingsurface to thelowestpart of theconveyoror guards.
Where system function will be impaired by providing the mini-
mum clearance of 6 ft. 8 in. (2.032 m) through an emergency
exit, alternate passageways shall be provided.
It is permissible to allow passage under conveyors with less
than 6 ft. 8 in. (2.032 m) clearance from the floor for other than
emergency exits if a suitable warning indicates low headroom.
1. . .
2. . .
3. . .
4. . .
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● Conveyor Set-Up
1. . .
2. . .
3. . .
4. . .
5. . .
Determine direction of product flow. Figure 4A indi-
cates the flow as related to the drive.
Position conveyor in area of installation. NOTE: If
conveyor is shipped in more than one piece, position
the conveyor sections in sequence with the match-
marked numbers at each end. (Figure 5B).
Mark a chalk line on the floor to locate center of the
conveyor.
If conveyor is shipped in one piece —attach supports
as shown in Figures 4A, 5A, or 5B. If conveyor is
shipped in more than one piece— fasten sections
together with butt couplings and support mounting
plates. (Figure 5C). NOTE: The lower belt track is
bolted to the lower flange through a series of trapped
holes. To install supports, some of these bolts have
to be removed and reinstalled through the sup-
port pivot plates. Since the track is bolted to the
frame with these bolts, care must be taken not
to lose the track when bolts are removed. Only
remove the bolts needed to install the support.
The bolts are on 6” centers where supports are
located.
Place conveyor in its operating position. Check
to see that it is level and is not twisted. Adjust
supports and lag to floor.
Install electrical controls and wire motor. See
Page 8.
Install belt (if shipped separately) per instruc-
tions on page 6.
6. . .
7. . .
FIGURE 4A
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● Conveyor Setup (Continued)
15"
15"
15"
15"
FLOOR SUPPORT
BUTT COUPLINGS
SUPPORT PIVOT PLATE
FIGURE 5A FIGURE 5B
FIGURE 5C
“MATCH-MARK”
NUMBERS
CONVEYOR
ITEM TO
HYTROL CONVEYOR CO. INC.
JONESBORO, AR • ST. LOUIS, MO • MANTECA, CA
A
12
CONVEYOR
ITEM TO
HYTROL CONVEYOR CO. INC.
JONESBORO, AR • ST. LOUIS, MO • MANTECA, CA
A
12
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● Belt Installation
6
Remove chain guard and drive chain to allow drive
sprockets to turn freely during belt installation.
(Figure 7A).
Remove end cap. (Figure 7B).
Determine belt’s direction of travel by markings on
the belt wings. (Figure 7A).
Loosen drive mounting bolts and drive takeup
bolts and move drive away from discharge end
(toward tail end) as far as it will go. Check to see
that both sides are an equal distance from end and
retighten bolts. NOTE: This take-up will be used
to adjust belt tension after conveyor is in opera-
tion.
Loosen take-up bolts at tail end so that belt con-
necting pin may be insterted through end of take-
up slot. (Figure 7B).
Start belt in at take-up end, pulling it over top of
sprockets and up through belt track. Belt wing
guides in the conveyor frame help to center the
belt. (Figure 7A).
Pull belt over drive sprockets and feed back into
return belt track.
Pull belt down return track to tail sprockets. Hold
ends of belt around sprockets and insert connect-
ing pin through take-up slot. (Figure 7B).
Replace drive chain, chain guard, and end cap
that were removed in Steps 1 & 2 above.
Adjust belt tension with take-up bolts at tail shaft.
Keep shaft square by moving both take-up bolts
an equal amount. (Figures 7A & 7B).
1. . .
2. . .
3. . .
4. . .
5. . .
6. . .
7. . .
8. . .
9. . .
10. . .
NOTES
A)
B)
C)
D)
BELTS ALLOWED TO OPERATE WITH
TOO MUCH TENSION is usually indicated
by pulsation or surge and will cause
excessive wear on pins and chain side
bar joints thereby greatly reducing belt
life and causing excessive wear to
sprockets.
BELTS ALLOWED TO OPERATE WITH
INSUFFICIENT TENSION is usually indi-
cated by the downward flexing of hinged
joint at point where belt disengages from
tail shaft sprockets and at the point just
prior to engaging with drive shaft sprock-
ets. Belt may run to one side of conveyor
causing excessive wear to side wings and
sides of conveyor frame. A slight amount
of wear on wings and skirts is normal
because of close tolerances maintained in
frame construction.
Hinged metal belts will require a take-up
adjustment after approximately 30 days
run-in and periodically thereafter.
Periodic lubrication of belts, hinge pins,
rollers, and side wings is recommended
to extend belt life.
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● Belt Installation (Continued)
FIGURE 7A
FIGURE 7B FIGURE 7C
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● Electrical Equipment
WARNING!
Electrical controls shall be installed and
wired by a qualified electrician. Wiring
information for the motor and controls are
furnished by the equipment manufacturer.
CONTROLS
Electrical Code: All motor controls and wiring shall con-
form to the National Electrical Code (Article 670 or other
applicable articles) as published by the National Fire
Protection Association and as approved by the American
Standards Institute, Inc.
CONTROL STATIONS
A) Control stations should be so arranged and located
that the operation of the equipment is visible from them,
and shall be clearly marked or labeled to indicate the
function controlled.
B) A conveyor which would cause injury when started
shall not be started until employees in the area are alert-
ed by a signal or by a designated person that the con-
veyor is about to start.
When a conveyor would cause injury when started
and is automatically controlled or must be controlled from
a remote location, an audible device shall be provided
which can be clearly heard at all points along the con-
veyor where personnel may be present. The warning
device shall be actuated by the controller device starting
the conveyor and shall continue for a required period of
time before the conveyor starts. A flashing light or similar
visual warning may be used in conjunction with or in
place of the audible device if more effective in particular
circumstances.
Where system function would be seriously hindered
or adversely affected by the required time delay or where
the intent of the warning may be misinterpreted (i.e., a
work area with many different conveyors and allied
devices), clear, concise, and legible warning shall be pro-
vided. The warning shall indicate that conveyors and
allied equipment may be started at any time, that danger
exists, and that personnel must keep clear. The warnings
shall be provided along the conveyor at areas not guard-
ed by position or location.
C) Remotely and automatically controlled conveyors,
and conveyors where operator stations are not manned
or are beyond voice and visual contact from drive areas,
loading areas, transfer points, and other potentially haz-
ardous locations on the conveyor path not guarded by
location, position, or guards, shall be furnished with
emergency stop buttons, pull cords, limit switches, or
similar emergency stop devices.
All such emergency stop devices shall be easily iden-
tifiable in the immediate vicinity of such locations unless
guarded by location, position, or guards. Where the
design, function, and operation of such conveyor clearly
is not hazardous to personnel, an emergency stop
device is not required.
The emergency stop device shall act directly on the
control of the conveyor concerned and shall not depend
on the stopping of any other equipment. The emergency
stop devices shall be installed so that they cannot be
overridden from other locations.
D) Inactive and unused actuators, controllers, and wiring
should be removed from control stations and panel
boards, together with obsolete diagrams, indicators, con-
trol labels, and other material which serve to confuse the
operator.
SAFETY DEVICES
A) All safety devices, including wiring of electrical safety
devices, shall be arranged to operate in a “Fail-Safe”
manner, that is, if power failure or failure of the device
itself would occur, a hazardous condition must not result.
B) Emergency Stops and Restarts. Conveyor controls
shall be so arranged that, in case of emergency stop,
manual reset or start at the location where the emer-
gency stop was initiated, shall be required of the con-
veyor(s) and associated equipment to resume operation.
C) Before restarting a conveyor which has been stopped
because of an emergency, an inspection of the conveyor
shall be made and the cause of the stoppage deter-
mined. The starting device shall be locked out before any
attempt is made to remove the cause of stoppage,
unless operation is necessary to determine the cause or
to safely remove the stoppage.
Refer to ANSI Z244.1-1982,American National Standard
for Personnel Protection – Lockout/Tagout of Energy
Sources – Minimum Safety Requirements and OSHA
Standard Number 29 CFR 1910.147 “The Control of
Hazardous Energy (Lockout/Tagout).”
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● Operation Safety Precautions
A) Only trained employees shall be permitted to operate
conveyors. Training shall include instruction in operation
under normal conditions and emergency situations.
B) Where employee safety is dependent upon stopping
and/or starting devices, they shall be kept free of
obstructions to permit ready access.
C) The area around loading and unloading points shall
be kept clear of obstructions which could endanger per-
sonnel.
D) No person shall ride the load-carrying element of a
conveyor under any circumstances unless that person is
specifically authorized by the owner or employer to do
so. Under those circumstances, such employee shall
only ride a conveyor which incorporates within its sup-
porting structure, platforms or control stations specifical-
ly designed for carrying personnel. Under no circum-
stances shall any person ride on any element of a verti-
cal conveyor. Owners of conveyors should affix warning
devices to the conveyor reading Do Not Ride Conveyor.
E) Personnel working on or near a conveyor shall be
instructed as to the location and operation of pertinent
stopping devices.
F) A conveyor shall be used to transport only material it
is capable of handling safely.
G) Under no circumstances shall the safety characteris-
tics of the conveyor be altered if such alterations would
endanger personnel.
H) Routine inspections and preventive and corrective
maintenance programs shall be conducted to insure that
all safety features and devices are retained and function
properly.
I) Personnel should be alerted to the potential hazard of
entanglement in conveyors caused by items such as
long hair, loose clothing, and jewelry.
J) As a general rule, conveyors should not be cleaned
while in operation. Where proper cleaning requires the
conveyor to be in motion and a hazard exists, personnel
should be made aware of the associated hazard.
● Conveyor Start-Up
CAUTION!
Because of the many moving parts on
the conveyor, all personnel in the area of
the conveyor need to be warned that the
conveyor is about to be started.
Before conveyor is turned on, check for foreign objects
that may have been left inside conveyor during installa-
tion. These objects could cause serious damage during
start-up.
After conveyor has been turned on and is operating,
check motors, reducers, and moving parts to make sure
they are working freely.
OPERATION
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MAINTENANCE
● Maintenance Safety Precautions
A) Maintenance, such as lubrication and adjustments, shall
be performed only by qualified and trained personnel.
B) It is Important that a maintenance program be established
to insure that all conveyor components are maintained in a
condition which does not constitute a hazard to personnel.
C) When a conveyor is stopped for maintenance purposes,
starting devices or powered accessories shall be locked or
tagged out in accordance with a formalized procedure
designed to protect all person or groups involved with the con-
veyor against an unexpected start.
D) Replace all safety devices and guards before starting
equipment for normal operation.
E) Whenever practical, DO NOT lubricate conveyors while
they are in motion. Only trained personnel who are aware of
the hazard of the conveyor in motion shall be allowed to lubri-
cate.
SAFETY GUARDS
Maintain all guards and safety devices IN POSITION and IN
SAFE REPAIR.
WARNING SIGNS
Maintain all warning signs in a legible condition and obey all
warnings. See Page 2 of this manual for examples of warning
signs.
● Lubrication
BEARINGS
STANDARD: Supplied sealed and pre-lubricated. No
lubrication required.
REDUCERS
MANUFACTURED BY HYTROL: See separate manual
in Packing Envelope that contains lubrication and main-
tenance instructions for HYTROL’s Gear Reducer.
MANUFACTURED BY OTHERS: Refer to their recom-
mendations.
CAUTION!
Only trained personnel who are aware of the
hazard of the conveyor in motion shall be
allowed to lubricate.
CHAIN
It is recommended that the drive chain be lubricated with
SAE-30 oil approximately every 40 hours of operation.
Under extreme conditions, more frequent lubrication may
be required. (Also, See “Drive Chain Alignment and
Tension”).
BELT
To extend belt life, it is recommended that the hinge
pins and rollers be lubricated with SAE-30 wt. oil and
that the belt wings be greased with a good grade of
bearing grease approximately every 40 hours of opera-
tion. NOTE: To apply grease to the belt wings, grease
fittings have been installed through the conveyor frame
and lower belt track of the drive section (See Figure
7A). To grease, it is necessary for the conveyor to be
running. Pump grease slowly so the belt wings will pick
it up and distribute around the belt guides. Apply to
both sides until grease has been distributed the full
length of belt.
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● Drive Chain Alignment and Tension
CAUTION!!
Never remove chain guards while the con-
veyor is running. Always replace guards
after adjustments are made.
The drive chain and sprockets should be checked peri-
odically for proper tension and alignment. Improper
adjustment will cause extensive wear to the drive com-
ponents.
Remove chain guard.
Check sprocket alignment by placing a straightedge
across the face of both sprockets. (Figure 11A.) Loosen
set screws and adjust as needed. Retighten set
screws.
To adjust tension, loosen idler mounting bolt and move
idler until slack is removed from chain (Figure 11B).
Retighten mounting bolts.
Lubricate chain per lubrication instructions.
Replace chain guard so that it does not interfere with
drive.
TO MAKE ADJUSTMENTS
1. . .
2. . .
3. . .
4. . .
5. . .
FIGURE 11A
FIGURE 11B
STRAIGHT EDGE
REDUCER
SPROCKET
GEAR
REDUCER
SET
SCREWS DRIVE
SHAFT
SPROCKET
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● Trouble Shooting
TROUBLE SHOOTING DRIVES
TROUBLE CAUSE SOLUTION
Conveyor will not start or motor quits fre-
quently.
Drive chain and sprockets wear excessively.
Loud popping or grinding noise.
Motor or reducer overheating.
1) Motor is overloaded or drawing too much
current.
1) Lack of lubrication on chain may have
caused chain to stretch and created an
improper chain to sprocket mesh.
2) Sprockets are out of alignment.
3) Loose chain.
1) Defective bearing.
2) Loose set screw.
3) Loose drive chain.
1) Conveyor is overloaded.
2) Low voltage to motor.
3) Low lubricant level in reducer.
1) Check for overloading of conveyor.
2) Check heater or circuit breaker and change if necessary.
1) Replace chain and sprockets. NOTE: If problem reoccurs, a chain
take-up may be required.
2) Align sprockets. (See “Drive Chain Alignment and Tension”).
3) Tighten chain.
1) Replace bearing.
2) Tighten set screw.
3) Tighten chain.
1) Check capacity of conveyor and reduce load to recommended
level.
2) Have electrician check and correct as necessary.
3) Relubricate per manufacturer’s recommendations. For HYTROL
reducer, refer to separate manual
TROUBLE SHOOTING BELT
TROUBLE
Belt dragging side of conveyor
CAUSE SOLUTION
1) Sprockets not set properly
2) Tail or drive shaft not square with
conveyor frame
3) Conveyor twisted
1) Set sprockets so belt is centered in conveyor frame.
2) Adjust as necessary—(Both ends of shaft should be equal dis-
tance from end of bed).
3) Adjust supports.
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● Preventive Maintenance Checklist
● How to Order Replacement Parts
The following is a general maintenance checklist which
covers the major components of your conveyor. This will be helpful in establishing a standard mainte- nance schedule.
Included in this manual are parts drawings with complete
replacement parts lists. Minor fasteners, such as nuts
and bolts, are not included.
When ordering replacement parts:
Contact Dealer from whom conveyor was purchased or
nearest HYTROL Distributor.
Give Conveyor Model Number and Serial Number or
HYTROL Factory Order Number.
Give Part Number and complete description from Parts
List.
If you are in a breakdown situation, tell us.
Hytrol Conveyor
Company, Inc.
JONESBORO, ARKANSAS ST. LOUIS, MISSOURI
MANTECA, CALIFORNIA
Model
PCH
SERIAL # 775544
HYTROL Serial Number
(Located near Drive
on Powered Models)
1. . .
2. . .
3. . .
4. . .
COMPONENT SUGGESTED ACTION SCHEDULE
MOTOR
REDUCER
BELT
BEARINGS
(Pulleys & Rollers)
DRIVE CHAIN
SPROCKETS
V-BELTS
STRUCTURAL
Weekly Monthly Quarterly
Check Noise
Check Temperature
Check Mounting Bolts
Check Noise
Check Temperature
Check Oil Level
Check Tracking
Check Tension
Lubricate
Check Noise
Check Mounting Bolts
Check Tension
Check for Wear
Check for Wear
Check Set Screws & Keys
Check Tension
Check for Wear
Check for Sheave Alignment
General Check: All loose bolts,
etc., tightened
Lubricate
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● Model PCH Parts Drawing
SECTION “B-B”
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Ref. No. Part No. Description
— B-0666-048 48 in. Long
— B-06666-072 72 in. Long
— B-06666-096 96 in. Long
— B-06666-120 120 in. Long
44 — Return Track—Intermediate
— B-06659-024 24 in. Long Section
— B-06659-048 48 in. Long Section
— B-06659-072 72 in. Long Section
— B-06659-096 96 in. Long Section
— B-06659-120 120 in. Long Section
45 — Belt Guide Block—Intermediate
— B-06680-024 24 in. Long Section
— B-06680-048 48 in. Long Section
— B-06680-072 72 in. Long Section
— B-06680-096 96 in. Long Section
— B-06680-120 120 in. Long Section
46 — Lower Incline Joint Plate Assembly
— B-06378 30 Degrees
— B-06844 45 Degrees
— B-06845 60 Degrees
47 B-06683 Tail Shaft—1-7/16 in. Dia. (Specify Belt Width)
48 B-14959 Pulley Spacer—1.459 in. I.D. x 1-5/8 in. O.D. x 1-3/4 in. Lg.
49 010.553 Take-up Block Bearing—1-7/16 in. Bore
50 B-06669 Take-up Bolt Assembly
51 041.106 Hex Nut—3/4-10
52 B-06685 Threaded Section Spacer (Specify Belt Width)
53 — Tail Channel Assy.—RH
— B-06644 24 in. Long Tail Section
— B-06646 30 in. Long Tail Section
— B-06648 36 in. Long Tail Section
54 — Tail Channel Assy.—LH
— B-06645 24 in. Long Tail Section
— B-06647 30 in. Long Tail Section
— B-06649 36 in. Long Tail Section
55 — Forward Track—Tail—RH
— B-06653-24 24 in. Long Tail Section
— B-06653-30 30 in. Long Tail Section
— B-06653-36 36 in. Long Tail Section
56 — Forward Track—Tail—LH
— B-06654-24 24 in. Long Tail Section
— B-06654-30 30 in. Long Tail Section
— B-06654-36 36 in. Long Tail Section
57 — Return Track—Tail
— B-06279-24 24 in. Long Tail Section
— B-06279-30 30 in. Long Tail Section
— B-06279-36 36 in. Long Tail Section
58 — Belt Guide Block—Tail
— B-06615-24 24 in. Long Tail Section
— B-06615-30 30 in. Long Tail Section
— B-06615-36 36 in. Long Tail Section
59 B-06668 End Cap (Specify Belt Width)
60 — Piano Hinge Belt
— 069.700 6 in. Wide (Specify Length)
— 069.701 8 in. Wide (Specify Length)
— 069.702 12 in. Wide (Specify Length)
— 069.703 18 in. Wide (Specify Length)
— 069.704 24 in. Wide (Specify Length)
61 G-0600 HS Type Pivot Plate
62 — Floor Support Frame
— G-0888 4-1/2 in. High
— G-0910 6 in. High
— G-1501 9 in. High
— B-7169 12 in. High (Specify Belt Width)
— B-7171 15 in. High (Specify Belt Width)
— B-7173 18 in. High (Specify Belt Width)
— B-7179 24 in. High (Specify Belt Width)
— B-7181 30 in. High (Specify Belt Width)
— B-7446 42 in. High (Specify Belt Width)
— B-7185 54 in. High (Specify Belt Width)
— B-7187 66 in. High (Specify Belt Width)
— B-7192 78 in. High (Specify Belt Width)
63 — Adjustable Foot Assembly
— B-12626 3-3/4 in. High (Specify Belt Width)
— B-12627 5-1/8 in. High (Specify Belt Width)
— B-12628 18-3/8 in. High (Specify Belt Width)
— G-0613 7-3/4 in. High
— G-0614 10-1/4 in. High
— G-0615 18-3/8 in. High
64 — Knee Brace Angle
— G-00794-001 18 in. Long
—G-00794-002 20 in. Long
— G-00794-003 27 in. Long
— G-00794-004 36 in. Long
Ref. No. Part No. Description
1 — Motor—C-Face, Foot Mounted
— 030.7224 3/4 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC
— 030.7324 1 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC
— 030.7434 1 1/2 HP—230/.460 VAC—3 Ph.—60 Hz.—TEFC
— 030.7534 2 HP—230/460 VAC—3 Ph.—60 Hz.—TEFC
2 — Speed Reducer
— R-00152-20R 4A—RH—20:1 Ratio
— R-00163-20R 5A—RH—20:1 Ratio
3 — Sheave—Motor, 2.5 in. Dia.
— 020.102 Single Groove—5/8 in. bore (3/4 HP)
— 021.100 Double Groove—5/8 in. Bore (1 HP)
— 021.111 Double Groove—7/8 in. Bore (1 1/2 - 2 HP)
4 — Sheave—Reducer, 5 in. Dia.
— 020.120 Single Groove—3/4 in. Bore (3/4 HP)
— 021.107 Double Groove—3/4 in. Bore (1 - 2 HP)
5 — Spocket—Reducer
— 028.207 60B15 x 1 in. Bore (4A)
— 028.2071 60B15 x 1 1/4 in. Bore (5A)
6 028.2155 Sprocket—Drive Shaft, 60B26 x 1 7/16 in. Bore
7 090.202 Shaft Key—3/16 in. Square x 1 in. long
8 090.203 Shaft Key—1/4 in. Square x 1 in. long
9 — V-Belt
— 066.109 4L310 (4A Reducer)
— 066.108 4L300 (5A Reducer)
10 029.102 #60 Riveted Roller Chain
11 029.202 Connector Link—#60 Riveted Roller Chain
12 B-6583 Motor Base Plate (Specify Belt Width)
13 040.5045 Take-up Bolt—5/8-11 x 4-1/2 in. Long
14 041.202 Hex Jam Nut—5/8-11
15 B-16642 Drive Adjustment Support Bar
16 B-16637 Drive Support Side Plate—RH
17 B-16638 Drive Support Side Plate—LH
18 028.637 Idler Sprocket—60BB10H x 5/8 in. Bore
19 B-16643 Spacer—7/8 in. O.D. x 5/8 in. I.D. x 7/8 in. Long
20 B-5120 V-Belt Guard—Inside
21 B-5119 V-Belt Guard—Outside
22 049.310 U-Type Speed Nut—1/4-20
23 B-16632 Chain Guard Front Plate
24 B-16635 Chain Guard Back Plate
25 049.552 Wing Nut 3/8-16
26 029.350 6-Tooth Sprocket
27 B-16644 Drive Shaft—1-7/16 in. Dia. (Specify Belt Width)
28 B-16645
Pulley Spacer—1.459 in. I.D. x 1-5/8 in. O.D. x 1-11/16 Lg
29 010.203 4-Bolt Flange Bearing—1-7/16 in. Bore
30 044.102 Set Screw—3/8-16 x 3/8 in. Long
31 090.204 Shaft Key—3/8 in. Square x 1 in. Long
32 098.189 Lock Collar—1-7/16 in. I.D.
33 092.1055 Grease Fitting-1/4 in. Straight
34 — Drive Channel Assy.—RH
— B-16615 24 in. Long Drive Section
— B-16617 30 in. Long Drive Section
— B-16619 36 in. Long Drive Section
35 — Drive Channel Assy.—LH
— B-16616 24 in. Long Dirve Section
— B-16618 30 in. Long Drive Section
— B-16620 36 in. Long Drive Section
36 — Forward Track—Drive—RH
— B-16628-024 24 in. Long Drive Section
— B-16628-030 30 in. Long Drive Section
— B-16628-036 36 in. Long Drive Section
37 — Forward Track—Drive—LH
— B-16629-024 24 in. Long Drive Section
— B-16629-030 30 in. Long Drive Section
— B-16629-036 36 in. Long Drive Section
38 — Return Track—Drive
— B-16630-024 24 in. Long Drive Section
— B-16630-030 30 in. Long Drive Section
— B-16630-036 36 in. Long Drive Section
39 — Belt Guide Block—Drive
— B-16631-024 24 in. Long Drive Section
— B-16631-030 30 in. Long Drive Section
— B-16631-036 36 in. Long Drive Section
40 B-06667 Bed Spacer (Specify Belt Width)
41 — Upper Incline Joint Plate Assembly
— B-06949 30 Degree
— B-06951 45 Degree
— B-06953 60 Degree
42 — Intermediate Channel Assy.
— B-06687 24 in. Long
— B-06688 48 in. Long
— B-06689 72 in. Long
— B-06690 96 in. Long
— B-06691 120 in. Long
43 — Forward Track—Intermediate
— B-06666-024 24 in. Long
15
● Model PCH Parts List
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"Building Relationships One Conveyor Part at a Time"
[email protected] | www.HytrolParts.com
"Building Relationships One Conveyor Part at a Time"
[email protected] | www.HytrolParts.com
Use code HYPMANUAL for free shipping
on your first order at HytrolParts.com