iAIRE ION KIT Series User manual

ION-XX-KIT
I/O/M Manual
PD 04/20/2023 - v 01.16
PN IOM-0022

iAIRE, LLC iAIRE ION Kit I/O/M
2
Table of Contents
ION Kit Overview .......................................................................................................... 3
Package Submittal........................................................................................................ 4
Installation and Operational Notes ............................................................................. 5
Ion Install Kit Wiring..................................................................................................... 6
Ion Generator Submittal............................................................................................... 8
Ion Generator Installation............................................................................................ 9
SEN-0071 (VOC Sensor) Installation......................................................................... 10

iAIRE ION Kit I/O/MiAIRE, LLC
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Designed to provide the optimal amount of ionization to actively clean the air in a home or business
environment and provide feedback through a closed contact closure. The Ion Kit will alarm if the ionization has
stopped working in your HVAC system. This allows you to correct any issues immediately, ensuring that you
will always have the comfort of knowing that the air in the space you live or work in is always being cleaned.
Ion Kit comes with ionization modules, sensing devices, a transformer for larger kits and feedback through a
set of dry contacts to tell you the system is working. In a standard indoor air environment, size the Ion Kit to
perform at 2500 CFM per block. However, if you are in a smoking or a fried food environment, each ionization
block will only do 1,250 CFM/block.
Be sure to size your ionization system properly. The recommended kit size based on rooftop tonnage can be
found on the following page
ION Kit Overview
Tools/Parts (provided by contractor)
- Wire cutters / strippers
- Screwdriver (small athead and philips)
- Needle nose pliers
- Drill with 5/16 nut driver bit, step bit and 1/2” drill bit for temperature probe holes
- Wire (thermostat wire) for VOC, CO2, ion generator, optional humidity, optional transformer, optional BACnet
translator, optional actuator and/or mod power exhaust.
Hardware Included with controls package
(not shown on pg. 4). Reference pg. 4 for major components.
- Wire connectors (6)
- Screws (40 self tapping)
- Wire ties (5)
Tools/Parts Required

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Ionization Kits
For information on energy and cost savings for
your business, visit: www.myultrapure.com
Product Data
Package Description
Package Matrix
Part Number
Unit Tonnage Kit
Kit
ION - **** - KIT
Type
ION - IONIZATION 100 - 100 tons
125 - 125 tons
150 - 150 tons
175 - 175 tons
200 - 200 tons
26 - 2 to 6 tons
712 - 7 to 12 tons
1525 - 15 to 25 tons
3050 - 30 to 50 tons
6075 - 60 to 75 tons
The iAIRE ionization kit provides a field installation kit for packaged and split systems. This allows you to
provide ionization in new or existing units.
For the tonnage selected, the kits include the optimal amount of ionization devices, mounting brackets,
VOC sensor and transformers*. The VOC sensor provides feedback with a contact closure to ensure that
your ionization is always working.
*Note: A transformer is required with 4 or more Ion devices.
UL 867
CSA C22.2
File# 101141865COL-003
iAIRE, LLC | 2100 Consulate Drive, Suite 102, Orlando, FL 32837
www.myultrapure.com | Toll Free 844-348-9168
SUB-0002PD 04/20/2023- v 1.21
Part #
Ion
Generator
mod. # ION-0A*00
Ion Generator
Mounting Kit
mod. # UNV-0016-Kit
Total Weight
mod. # SEN-0071
2
1
2
1.72 lbs
Transformer
mod. # TRN-0005 Kit
0
84
11
11
8.12 lbs5.52 lbs
16
1
2
15.82 lbs
12
1
1
10.72 lbs
Quantities
ION-26-KIT ION-712-KIT ION-1525-KIT ION-3050-KIT ION-6075-KIT ION-100-KIT ION-125-KIT ION-150-KIT ION-175-KIT ION-200-KIT
20
1
2
18.42 lbs
24
1
2
21.02 lbs
28
1
2
23.62 lbs
32
1
3
28.72 lbs
1
1
1
0
1.07 lbs
VOC Sensor
Electrical
Data
24v
230v
460v
N/A
N/A
N/A
N/A
N/A N/A N/A N/A N/A N/A N/A N/A0.27A 0.44A
0.08A 0.15A 0.22A 0.29A 0.36A 0.43A 0.50A 0.57A
0.04A 0.08A 0.11A 0.14A 0.18A 0.21A 0.25A 0.28A
84 1612 20 24 28 32
Terminal Strip
1 11 22 3 3 4 41
Standard
Conditions
Smoking
Conditions
2500
1250
5000
2500
10000 20000 30000 40000 50000 60000 70000 80000
5000 10000 15000 20000 25000 30000 35000 40000
CFM

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The Ion Kit comes with ion block(s), ion mounting bracket(s), a VOC sensor and a terminal strip that provides
feedback through a dry contact closure. When there are 4 or more blocks in a kit, 24V power supplies are
included to provide enough power to the system.
The rst step is to mount the ion generator(s). Reference the ION-0A*00 install sheet provided at the end of this
document for more information about installing the individual ion generators.
Ion Generator(s)
ION Kit Installation
Ionization can only clean the air when the fan on the HVAC unit is running. The thermostat fan setting should be
put to “On” (not auto) to ensure the fan continually runs and that the air is constantly cleaned. If this is not done,
the air cleaning done by ionization will be lower than expected.
ION Kit Operational Notes
Once each ion generator is landed, the wires from each
ion generator need to be run back and landed on the
terminal strip. The Ion Kit gets power from the existing
24V power in the HVAC unit if there are 3 or less ion
generators. If there are 4 or more ion generators, 24V
power supplies are provided and need to be installed.
Once the ion generators, VOC sensor, terminal strip
and power supplies are mounted, tie the feedback
from the unit to the monitoring devices you are using to
ensure that the ionization is always working. Reference
wiring schematic provided on the next page.
If using multiple ion generators, tie the wires of
each generator together after mounting (if using the
mounting plate, mount the generators to the plate
and tie the wires of each generator together before
mounting each plate). Be sure to keep all wires away
from the generator tips, moving objects and areas that
may cause wires to be sucked into the blower.
gure [1.3]
Wiring
Position the ion generator(s) perpendicular to the air stream by mounting them to the inlet of the supply fan on
the opposite side of the drive shaft and belt. See gure [1.3] below. This may require the removal of the top panel
on the RTU. If multiple blowers exist, evenly distribute the number of ion generators between them.

iAIRE, LLC iAIRE ION Kit I/O/M
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SSCCHH--IIOONN--00000033
IIOONN FFIIEELLDD IINNSSTTAALLLL KKIITT WWIIRRIINNGG
X
C
G
W2
W1
Y2
Y1
R
CENTRAL TERMINAL
BOARD oorr CC..TT..BB
(existing)
C
BLK
GRN
R
RED
REQUIRED 24 VAC
TRANSFORMER IF 4 OR
MORE ION DEVICES
BLK
GRN
BLK GRN
BLK GRN
CONNECT
POWER HERE IF
INSTALLING 4
OR LESS ION
DEVICES
CONNECT POWER HERE
IF INSTALLING 5 OR
MORE ION DEVICES
IIOONN
DDeevviiccee 11
IIOONN
DDeevviiccee 22
IIOONN
DDeevviiccee 33
IIOONN
DDeevviiccee 44
IIOONN
DDeevviiccee 55
IIOONN
DDeevviiccee 66
BB==BBllaacckk WWiirree
RR==RReedd WWiirree
TERMINAL
STRIP
(T1)
1
2
3
4
5
6
7
8
9
10
11
12
BLK
RED
TERMINAL
STRIP
(T3)
1
2
3
4
5
6
7
8
9
10
11
12
RED
B1
B2
B3
B4
B5
B6
R1
R3
R3
R4
R5
R6
B7
B8
B9
B10
B11
B12
R7
R8
R9
R10
R11
R12
FFIIGGUURREE 11
BLK
BLK
RED
BLK
BLK
TO NEXT TERMINAL
STRIP IF NEEDED
COMMON 120VAC 208VAC 240VAC 480VAC
BLK
WHT
RED
ORG
BLK / RED
FFIIGGUURREE 33
YEL
BLUE
COMMON 120VAC 208VAC 240VAC 480VAC
BLK
WHT
RED
ORG
BLK / RED
YEL
BLUE
TRANSFORMER 22TRANSFORMER 33
1
+
24VAC/VDC
2
G
24VAC/VDC
1
0,2-10VDC
2 4
3
A
RS-485
5
VVOOCC SSEENNSSOORR
B
R
RED
CC
RED
FFIIGGUURREE 22
DETERMINING QUANTITY
OF TRANSFORMERS
0 - 3 ION DEVICES = USE FACTORY C.T.B.
4 - 14 ION DEVICES = 1 TRANSFORMER
15-28 ION DEVICES = 2 TRANSFORMERS
29-40 ION DEVICES = 3 TRANSFORMERS
B1
R1
R2
R3
R4
R5
B2
B3
B4
B5
R6
B6
NNOOTTEE 11:: EACH TERMINAL STRIP CAN HANDLE A MAXIMUM OF SIX
IONIZATION DEVICES
NNOOTTEE 22:: SEE FIGURE 1 FOR PROPERLY WIRING WHEN ADDING
ADDITIONAL TERMINAL STRIPS FOR ADDITIONAL IONIZATION DEVICES. IF
EXCEEDING 2 IONIZATION TERMINAL STRIPS, WIRE EACH ADDITIONAL
TERMINAL STRIP TO PREVIOUS TERMINAL STRIP IN SAME MANNER AS
FIGURE 1 WAS ADDED TO TERMINAL STRIP (TS 1)
NNOOTTEE 33:: SEE FIGURE 2 FOR PROPER QUANTITY OF TRANSFORMERS FOR
QUANTITY IF IONIZATION DEVICES
NNOOTTEE 44:: SEE FIGURE 3 FOR PROPER WIRING OF TRANSFORMERS WHEN
ADDING IONIZATION DEVICES IN TO MATCH FIGURE 2 (MUST WIRE 24 VAC
IN PARALLEL)
Revision: V01.02

iAIRE ION Kit I/O/MiAIRE, LLC
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The following are reference
product installation sheets

iAIRE, LLC iAIRE ION Kit I/O/M
8
ION-0A * 00 | Ion Generator for AHUs, Heating and AC Units
VOLTAGE:
A - 24VAC / VDC, 1ϕ*
D - 115VAC, 1ϕ
G - 208/230VAC, 1ϕ
Product Data
Technical Data
Part Number
Product Dimensions (inches [cm])
Airflow
Product Application
I O N - 0A * 00
* bi-directional
airflow
Power Supply
Power Consumption
Output Voltage
Power Wiring Leads
+/- 7.0kV
35 inches in length
Mounting
Dimensions
CFM
Ion Count (Per Polarity)
Self tapping metal screws
3.16” x 1.16” x 2.27”
2,500 CFM
Weight .5 lbs (.25 kg)
UL STD 867
Hospitals | Nursing Homes | Schools |
Animal Feeding and Processing Plants |
Shopping Malls | Laboratories | Veterinary Offices |
Restaurants and Food Preparation Areas | Zoos |
Casinos | Convention Centers and Arenas | Jails |
Museums | Health Clubs | Churches and Synagogues
CSA C22.2
> 155 Million ions
*Note: The 24V block can be utilized as a lower voltage block.
Part # ION-0AA00 ION-0AD00 ION-0AG00 ION-0AA00*
+/- 3.5kV
24V
4W 1.8W 0.7W
208/230V115V12V
0.7W
File# 101141865COL-003
iAIRE, LLC | 2100 Consulate Drive, Suite 102, Orlando, FL 32837
www.myultrapure.com | Toll Free 844-348-9168
SUB-0001PD 04/11/2023 - v 1.75
+/- 1.5kV
0.15W
5V
> 110 Million ions > 50 Million ions
Vibration Protection If vibration of block occurs, 1/2" double sided foam tape (GNP-0176) can be used

iAIRE ION Kit I/O/MiAIRE, LLC
9
READ THESE INSTRUCTIONS BEFORE BEGINNING INSTALLATION
INSTALLATION
ION-0A*00 INSTALL
Ion Generator for AHUs, Heating and AC Units
(Be sure to follow all local and electrical codes. Turn off power to the
unit before mounting or making any connections.)
• Verify the product will not overload the power requirement for
the HVAC system before wiring.
• Check the label on the product and wire it only to the voltage
range shown. The 24V product accepts VAC/VDC power and
can be utilized as a lower voltage block with less output.
• Unit should be interlocked to fan operation ("G" terminal) or
other similar control.
• Inline C-Class Fusing:
500mA @ 24V; (FUS-0037)
200mA @ 115V/208V/230V (FUS-0048)
• Green LED will illuminate when powered and operating.
fig. 1.3 (optional mounting bracket)
35 inch black = Neutral
or Ground (HVAC “C”
Terminal) or chassis in
case of furnace
35 inch red = Positive
(HVAC "G" Terminal)
Mounting holes for ion air purifier
Mounting holes for bracket
VOLTAGE:
A - 24VAC / VDC, 1ϕ
D - 115VAC, 1ϕ
G - 208/230VAC, 1ϕ
I O N - 0A * 00
PN: UNV0016 (not included)
Find a suitable location in the air stream. The optimal location is at the inlet to the supply fan.
Keep the carbon fiber needles far enough away from any conductive surface to prevent arcing.
The ion air purifier has two mounting flanges with a hole to accommodate 1/8" self tapping sheet metal
screws [ figure 1.1 ]. With the provided metal screws, mount the ion air purifier perpendicular to and in
the middle of the air stream such that air will flow between the carbon fiber needles [figure 1.2]. The
exposed end of the screw should not
protrude from the unit where someone fig. 1.1(mounting) fig. 1.2(airflow)
can be cut on the screw tip.
Top
MAINTENANCE
In some cases, to properly mount the ion
air purifier, the optional mounting bracket
(not included) is required [ figure 1.3 ].
This bracket has (4) holes: (2) that
accommodate mounting of the ion air
purifier and (2) for mounting with #10 hardware to a surface so the air
purifier is perpendicular to the air stream.
A small cleaning brush (GNP-0148) is included for easy, routine
maintenance. This should be done as the ion brushes become dirty,
usually once a month.
Inline C-Class Fuse UL STD 867
CAN/CSA
STD C22.2
File# 101141865COL-003
The iAIRE ion generator is a versatile product and can be mounted in any type HVAC system. It is
designed for airflows of up to 2,500 CFM and standard VOC loading. 1250 CFM in smoking environments.
MOUNTING
iAIRE, LLC | 2100 Consulate Drive, Suite 102, Orlando, FL 32837
www.myultrapure.com | Toll Free 844-348-9168
IOM-0017 PD 04/20/2023 - v 1.55
Note: If vibration of block occurs, 1/2" double sided foam tape (GNP-0176) can be used.

iAIRE, LLC iAIRE ION Kit I/O/M
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READ THESE INSTRUCTIONS BEFORE BEGINNING INSTALLATION
Always cut off power before mounting, removing, or cleaning the monitor.
Notice the supply power voltage of the transmitter: 24VAC/VDC. Do not install the transmitter on voltages higher than marked on
the transmitter. 24VAC/VDC.
With power off, put a flat head screwdriver deep inside of the hole on the top of the detector housing following step 1 in figure 2. Then
slant the screwdriver and gently separate the cover from the wall plate by following steps 2 through 4.
60.0
0
45.00
55.00
28.0
0
3.0
0
4.5
0
8.0
0
Figure.1
Model:
SEN-0071 - Indoor Air Quality Indicator & Transmitter
SEN-0071 INSTALL
INSTALLATION
Mounting and Wire Connection
The transmitter should be mounted near the place where you want to detect VOC level. However, do not mount the detector near a
steam source, such as a diffuser, or in direct sunlight.
2
Figure.2
Opening steps
134
IOM-0027 PD 03/07/2022 - v 01.51
iAIRE, LLC | 2100 Consulate Drive, Suite 102, Orlando, FL 32837
www.myultrapure.com | Toll Free 844-348-9168

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Mount the wall plate first. Place the detector against the wall at the desired location. The wires must be able to pass through the notch
on the wall plate. Reference figure 1 for dimensions.
Connect wires to terminal strips, (see the label on the wall plate and fig.3). Make sure wiring connection is correct and secure.
The transmitter has been set at 0~10VDC analog output before leaving the factory. If you want to change the output voltage, please
operate as noted in the table below: Cut off power and simultaneously depress the 2 clips on either of the sides of the transmitter to
remove the faceplate from the wall plate. There are four jumpers on the top left of circuit (S1, S2, J1, J2) and choose a different output
voltage through disconnection or connection as noted in the table below.
Analog output and Corresponding VOC Values
Note: When you test and install the transmitter, please take
notice that it should be placed perpendicular to the ground
and keep head-on. Because the air hole is at the bottom of
the product, incorrect placement can affect the test result.
Electrical Data
1 G+ Power (+) 24VAC/24VDC +
2 G0 Power ground (-) 24VAC/24VDC
3 OUT Analog output (+) 0~10VDC (default)
4
B RS485 interface 9600/14400/19200(default)/28800/38400bps (programmable selection),
15KV antistatic protection.
5
A
S2 S1 J1 J2 Analog Output
Upper two pins connection Upper two pins connection connection Un-effective 4mA~20mA
Upper two pins connection Upper two pins connection disconnection Un-effective No analog output
Below two pins connection Below two pins connection connection connection 1VDC~5VDC
Below two pins connection Below two pins connection connection disconnection 2VDC~10VDC
Below two pins connection Below two pins connection disconnection connection 0~5VDC
Below two pins connection Below two pins connection disconnection disconnection 0~10VDC
Figure.3 connection
7
0~10VDC Analog Output
Indoor Air Quality
good poor
SEN-0071
6
5
Connection Terminal Function
6
7
ON
OP
Alarm output
Alarm Common
0/2-10VDC
or 0/4-20mA
0V
10V
0ppm 5ppm 10ppm 15ppm 20ppm 25ppm 30ppm
Mount the wall plate first. Place the detector against the wall at the desired location. The wires must be able to pass through the notch
on the wall plate. Reference figure 1 for dimensions.
Connect wires to terminal strips, (see the label on the wall plate and fig.3). Make sure wiring connection is correct and secure.
Select the Voltage of Output
Follow the steps in figure 4 to close the cover. Figure
. 4 closing steps
Page 2
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iAIRE, LLC iAIRE ION Kit I/O/M
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Specifications
Gas detected
Combustive gases and odorous gases within a room (smoke, body odor, timber dope
and toluene emitted by other building materials), low concentration odorous gases
(ammonia, H2S, CO, alcohol, and natural gas)
Sensing element Semiconductor mixed gas sensor
Measuring range 1~30ppm
Power Supply 24VAC/24VDC
Consumption 2.5 Watt
Load (for analog output) >5K
Sensor query frequency Every 1 second
Warm up time 48 hours (first time); 10 minutes（operational）
Six indicator lights
1
st
green light on when VOC measurement ≤5ppm
1
st
and 2
nd
green lights on when 5ppm ＜VOC measurement ≤10ppm
1
st
yellow light on when 10ppm ＜VOC measurement ≤15ppm
1
st
and 2
nd
yellow lights on when 15ppm ＜VOC measurement ≤20ppm
1
st
red light on when 20ppm ＜VOC measurement ≤25ppm
1
st
and 2
nd
red lights on when VOC measurement ＞25ppm
Analog output 0～10VDC (default) or 4-20mA linear output
Output resolution 10Bit
Communication rate
RS485, 9600/14400/19200 (default), 28800, 38400 bps (programmable selection),
15KV antistatic protection, 3 independent base address, 64 max network nodes
Operation 0～50℃ (32～122℉)/0-95%RH, noncondensing
Storage conditions 0～50℃ (32～122℉) /5~90%RH
Net weight/ Dimensions 190g/100mm×80mm×28mm
Installation standard 65mm×65mm or 2” × 4” wire box
Housing & IP class PC/ABS, fireproof material/IP30
Version V．E105
Listings & Certifications CE
Page 3
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