ICOP Technology ICOP-602X User manual

ICOP-602X
Embedded 386SX CPU ISA Half Size SBC
User’s Manual

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Copyright Notice
This document is copyrighted, 2000 by ICOP Technology Inc.
All rights are reserved. The information in the manual is
subject to change without notice in order to improving products.
No part of this manual may be reproduced, copied, translated
or transmitted in any form or by any means without the prior
written permission of the manufacturer.
ICOP Technology Inc. assumes no responsibility for any
inaccuracies that may be contained in this document. ICOP
Technology Inc. makes no commitment to update or to keep
current the information contained in this manual.
 Copyright 2000 by ICOP Technology Inc.
All rights reserved. Ver.2.0 2000,
Printed in Taiwan
Trademarks Acknowledgments
All brand names and trademarks are the properties and
registered brands of their respective owners.

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T a b l e o f C o n t e n t s
Chapter 0 Startup
0.1 Packing List ........................................ 1
0.2 Specifications ...................................... 4
0.3 Board Layout ....................................... 7
0.4 Mechanical Drawing ............................... 8
Chapter 1 Introduction
1.1 Features ............................................ 9
1.2 Specifications .....................................10
1.3 VGA Interface .....................................12
1.4 DiskOnChip .........................................13
Chapter 2 Installation
2.1 Jumper Settings ...................................14
2.1.1 ICOP-6025/V ..................................14
2.1.2 ICOP-6024/V ..................................14
2.1.3 ICOP-6022....................................15
2.1.4 ICOP-6020....................................15
2.2 Connectors ........................................16
2.2.1 ICOP-6025/V ..................................16
2.2.2 ICOP-6024/V ..................................16
2.2.3 ICOP-6022....................................17
2.2.4 ICOP-6020....................................18
2.3 DiskOnChip/EPROM/Flash ROM Disk .............19
2.3.1 Setting Up a DiskOnChip 2000 Flah Disk 19
2.3.2 Setting Up a Flash Disk ...................20
2.3.3 Setting Up an EPROM Disk .................21
2.4 Watchdog Tomer ...................................23
2.5 General Purpose I/O ..............................30
Chapter 3 AMI BIOS Setup
3.1 Standard CMOS Setup ............................33
3.2 Advanced CMOS Setup ............................36
3.3 Advanced Chipset Setup ..........................38
3.4 Peripheral Setup ..................................39

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3.5 Auto-Detect Hard Disks ..........................39
3.6 Change Supervisor Password ....................42
3.7 Auto Configuration with Optimal Settings ....43
3.8 Auto Configuration with Fail Safe Settings ..43
3.9 Save Settings and Exit ...........................43
3.10 Exit Without Saving ...............................43
Chapter 4 SGVA Setup
4.1 Introduction.......................................44
4.1.1 Chipset.......................................44
4.1.2 Display Memory .............................44
4.2 Flat Panel BIOS and Wiring .....................44
Chapter A Pin Assignments
A.1 IDE Interface Connector .........................53
A.2 VGA/Flat Panel Interface Connectors .........54
A.3 Floppy Disk Connector ...........................56
A.4 Parallel Port Interface .........................57
A.5 Serial Port Interface ............................58
A.6 Keyboard and PS/2 Mouse Connector ...........59
A.7 PC/104 Connector .................................60
A.8 16-bit General Purpose I/O ......................62
Chapter B System Assignments
B.1 System I/O ports...................................63
B.2 DMA channel assignments .......................63
B.3 Interrupt Assignments ...........................65
B.4 1st MB memory map................................66
Chapter C POST Error Codes
C.1 Beep Error Messages .............................68
C.2 Other AMI BIOS POST Codes ......................69
C.3 Troubleshooting ..................................70
C.4 Screen Error Messages ..........................71
C.5 POST Card Codes ..................................73
Warranty

ICOP Embedede 386SX CPU ISA Half Size SBC User's Manual 1
C h a p t e r 0
Startup
0.1 Packing List
Product
Name Function Package
ICOP-6025
Embedded
386SX Half Size
All-in-One SBC
lICOP-6025 Embedded 386SX CPU SBC
lUser’s Manual x 1
lUtility and Drivers Diskette x 1
lFDD cable x 1
lHDD cable x 1
lRS232 cable x 3
lPrinter cable with bracket x 1
lAT KB / PS2 Mouse Y-cable x 1
ICOP-6025V
Embedded
386SX Half Size
All-in-One SBC
with VGA/LCD
lICOP-6025V Embedded 386SX CPU
SBC
lUser’s Manual x 1
lUtility and Drivers Diskette x 1
lFDD cable x 1
lHDD cable x 1
lRS232 cable x 3
lPrinter cable with bracket x 1
lAT KB / PS2 Mous Y-cable x 1
lVGA cable x 1

2ICOP Embedded 386SX CPU ISA Half Size SBC User's Manual
Product
Name Function Package
ICOP-6024
Embedded
386SX Half Size
All-in-One SBC
lICOP-6024 Embedded 386SX CPU SBC
lUser’s Manual x 1
lUtility and Drivers Diskette x 1
lFDD cable x 1
lHDD cable x 1
lRS232 cable x 1
lPrinter cable with bracket x 1
lAT KB / PS2 Mouse Y-cable x 1
ICOP-6024V
Embedded
386SX Half Size
All-in-One SBC
with VGA/LCD
lICOP-6024V Embedded 386SX CPU
SBC
lUser’s Manual x 1
lUtility and Drivers Diskette x 1
lFDD cable x 1
lHDD cable x 1
lRS232 cable x 1
lPrinter cable with bracket x 1
lAT KB / PS2 Mous Y-cable x 1
lVGA cable x 1

ICOP Embedede 386SX CPU ISA Half Size SBC User's Manual 3
Product
Name Function Package
ICOP-6020
Embedded
386SX Half Size
All-in-One SBC
lICOP-6020 Embedded 386SX CPU SBC
lUser’s Manual x 1
lUtility and Drivers Diskette x 1
lFDD cable x 1
lHDD cable x 1
lPrinter cable with bracket x 1
lAT KB / PS2 Mouse Y-cable x 1
ICOP-6022
Embedded
386SX Half Size
All-in-One SBC
lICOP-6022 Embedded 386SX CPU SBC
lUser’s Manual x 1
lUtility and Drivers Diskette x 1
lFDD cable x 1
lHDD cable x 1
lPrinter cable with bracket x 1
lAT KB / PS2 Mous Y-cable x 1

4ICOP Embedded 386SX CPU ISA Half Size SBC User's Manual
0.2 Specifications
Features ICOP-6025 ICOP-6025V
Processor DM&P(Ali)M6117D
Chipset DM&P(Ali)M6117D
Multi I/O Chip Ali 5113
BIOS AMI BIOS
Watchdog Timer From 30.5ìs to 512 seconds
Bus Interface ISA and PC/104 standard compliant
Memory 4MB On-Board up to 20MB
Memory Sockets 1
DiskOnChip Sockets 1
Digital I/O 16 Bit
DISPLAY XVGA/LCD
VGA CRT/LCD Chip XHMC HM86508
Enhanced IDE Port 1
Serial Port RS232 X 4 or RS232 X 3,RS485 X 1
Parallel Port 1
Power Requirement +5V @0.8A
Board Weight 240g
Board Size 185mm X 122 mm
Operating Temperature -20 ~ +60°C

ICOP Embedede 386SX CPU ISA Half Size SBC User's Manual 5
Features ICOP-6024 ICOP-6024V
Processor DM&P(Ali)M6117D
Chipset DM&P(Ali)M6117D
Multi I/O Chip Ali 5113
BIOS AMI BIOS
Watchdog Timer From 30.5ìs to 512 seconds
Bus Interface ISA and PC/104 standard compliant
Memory 4MB On-Board up to 20MB
Memory Sockets 1
DiskOnChip
Flah Disk Sockets
2
DISPLAY XVGA/LCD
VGA CRT/LCD Chip XHMC HM86508
Enhanced IDE Port 1
Serial Port RS232 X 2 or RS232,RS485
Parallel Port 1
Power Requirement +5V @0.8A
Board Weight 240g
Board Size 185mm X 122 mm
Operating Temperature -20 ~ +60°C

6ICOP Embedded 386SX CPU ISA Half Size SBC User's Manual
Features ICOP-6020 ICOP-6022
Processor DM&P(Ali)M6117D
Chipset DM&P(Ali)M6117D
Multi I/O Chip Ali 5113
BIOS AMI BIOS
Watchdog Timer From 30.5ìs to 512 seconds
Bus Interface ISA and PC/104 standard compliant
Memory up to 32MB
Memory Sockets SIMM 72 pin X 2
DiskOnChip Sockets 1 2
Flash Disk/ EPROM X2
Digital I/O 16 bit X
DISPLAY X
Enhanced IDE Port 1
Serial Port RS232 X 2 RS232 X 2 or
RS232/485
Parallel Port 1
Power Requirement +12V,-12V,+5V @0.8A +5V @0.8A
Board Weight 240g
Board Size 185mm X 122 mm
Operating Tempture -20 ~ +60°C

ICOP Embedede 386SX CPU ISA Half Size SBC User's Manual 7
0.3 Board Layout
ICOP-6025 (photo A), ICOP-6025V (photo B)
ICOP-6024 (photo C), ICOP-6024V (photo D)
ICOP-6020 (photo E), ICOP-6022 (photo F)

8ICOP Embedded 386SX CPU ISA Half Size SBC User's Manual
0.4 Mechanical Drawing
ICOP-6025 (placement A), ICOP-6025V (placement B)
ICOP-6024 (placement C), ICOP-6024V (placement D)
ICOP-6020 (placement E), ICOP-6022 (placement F)

ICOP Embedede 386SX CPU ISA Half Size SBC User's Manual 9
C h a p t e r 1
Introduction
1.1 Features
The ICOP-602X contains all standard motherboard features such as :
386SX-40 compatible CPU, CRT and Flat Panel SVGA controller, serial and
parallel ports, floppy and EIDE disk controller.
The modules SSD socket can accommodate a DiskOnChip ® 2000, a new
generation of high performance single-chip Flash Disks of up to 144 MB.
The ICOP-602X is a core module for high performance control applications
in demanding embedded applications. Because the module implements all
key functions of a full PC/AT compatible system any standard PC compiler
or debugger can be used, resultng in a significantly reduced software
develop-ment cycle.
Enhanced IDE, High Speed I/O
In addition, the ICOP-602X has one PS/2 mouse port, serial ports (RS-232
or RS485), one bidirectional printer port that supports SPP, ECP andEPP
modes, an enhanced IDE HDD interface that supports PIO mode 4, and a
floppy disk controller.
Flash/EPROM Disk or DiskOnChip
The onboard socket can accept up to 2 MB EPROM or 1 MB Flash memory.
Both sockets can by jumper setting be assigned to hold a DiskOnChip.
There areno combinations possible of devices, it is either Flash, EPROM or
DiskOn-Chip.
Watchdog Timer
The watchdog timer optionally monitors system operation and can invoke
asystem reset when your application loses control over the system. The
timing of the watchdog timer is programmable by software.

10 ICOP Embedded 386SX CPU ISA Half Size SBC User's Manual
1.2 Specifications
•Embedded CPU : DM&P(Ali) M6117D is an implementation of an INTEL
compatible 386SX-40 CPU, Realtime clock, a watchdog timer and ALi’s
M1217B chipset
•BIOS : Y2K compliant AMI system BIOS
•DRAM Memory: 4MB EDO DRAM onboard
•Bus Interface : ISA and PC/104
•Data Bus : 16-bit
•Bus Speeds : PC/104 - 8 MHz
(above values are defaults, bus speeds are programmable up to 16 MHz)
•DMA Channels : 7
•Interrupt Levels : 15
•Enhanced IDE : supports one port and up to two hard drives or Enhanced
IDE devices of PIO mode 4. BIOS enabled/disabled
•Watchdog Timer : generates either a RESET, NMI or an IRQ when your
application loses control over the system. Optionally the watchdog can
trigger a user specified interrupt. The watchdog is configurable from 30.5ìs
to 512 seconds (in 30.5ìssegments)
•Real-time Clock : included in M6117D with onboard lithium battery backup
for 10 years of data retention. CMOS data backup of BIOS setup and BIOS
default.
•Keyboard and Mouse Connectors:
Supports different tpye connectors of AT Keyboard and PS/2-mouse
High Speed Multi I/O
•Chipset : ALi 5113 or SMS CFDC37C669
•Serial ports: Supports high speed RS-232 port, high speed RS-232/485
port (jumper selectable). Both with 16C550 UART and 16 byte FIFO. BIOS
enabled/ disabled
•Floppy Disk Drive Interface: supports up to two floppy drives, 5¼“(360
KB or 1.2 MB) and 3½ “(720 KB, 1.44 MB). BIOS enabled / disabled
•Bi-directional Parallel Port : supports SPP, EPP and ECP mode. BIOS

ICOP Embedede 386SX CPU ISA Half Size SBC User's Manual 11
enabled/disabled
Environmental and Power
•Power Requirements:
single voltage +5 V
+12V,-12V (ICOP-6020)
•Board Dimensions : 185 (L) x 122 (W) mm.
•Board Weight : 240 g
•Extended Operating Temperature: -20~+60 °C

12 ICOP Embedded 386SX CPU ISA Half Size SBC User's Manual
1.3 VGA Interface
(ICOP-6025V,ICOP-6024V)
•Chipset : HMC HM86508
•Memory : 1 MB onboard
•System Bus : 16-bit ISA bus
•Panel Data Bus : 24-bit
•Display : CRT and Flat Panel Mono/TFT/DSTN/EL
•Supported Flat Panels :
NEC NL-6448AC30-10 TFT 9.4" 640X480
NEC NL-6448AC30-03 TFT 9.4" 640X480
NEC NL-6448AC33-10 TFT 10.4" 640X480
NEC NL-6448AC33-13 TFT 10.4" 640X480
NEC NL-6448AC33-18 TFT 10.4" 640X480
NEC NL-8060BC31-09 TFT 12’1 800X600
NEC NL-8060AC31-02 TFT 10.4" 800X600
NEC NL-8060AC31-01 TFT 10.4" 800X600
SHARP LQ10D42 TFT 10.4" 640X480
SHARP LQ10D421 TFT 10.4" 640X480
SHARP LQ12531 TFT 12.1" 800x600
SHARP LM64C35P MONO 10.4" 640X480
Planar EL640.480-AA1 EL color 10.4" 640X480
Check for other displays.
•Compatibility : IBM VGA hardware

ICOP Embedede 386SX CPU ISA Half Size SBC User's Manual 13
1.4 DiskOnChip 2000 Flash Disk
Flash Disk DiskOnChip ® 2000
•Package : Single Chip FlashDisk in 32-pin DIP JEDEC
•Capacity : 1-144 MByte capacity
•Data Reliability : ECC/EDC error correction
•Memory Window : 8 KByte

14 ICOP Embedded 386SX CPU ISA Half Size SBC User's Manual
C h a p t e r 2
Installation
2.1 Jumper Settings
2.1.1 ICOP-6025/V
JP1 RESET connector
JP2 Power LED connector
JP3 RS-232/485 selection for COM2
1-2 -> RS-232 mode (CONT11 active)
2-3 -> RS-485 mode (CONT8 active)
JP6 IDE LED connector
JP7 VGA IRQ9 operation (ICOP-6025V)
open -> VGA operation without IRQ9
closed -> VGA operation with IRQ9
2.1.2 ICOP-6024/V
JP1 RESET connector
JP2 Multi I/O Ali M5113 Enable/disable
1-2 -> Enabled
2-3 -> Disabled
JP3 RS-232/485 selection for COM2
1-2 -> RS-232 mode (JP4 active)
2-3 -> RS-485 mode (CONT9 active)
CONT13 DiskOnChip/EPROM Disk/Flash Disk address select
DOC address 1-2 3-4 5-6
C800H & CA00H (default) Close Close Close
CA00H & CE00H Close Close Open
D800H & DA00H Close Open Close
DC00H & DE00H Close Open Open

ICOP Embedede 386SX CPU ISA Half Size SBC User's Manual 15
Disabled Open Close Open
Both EPROM Open Open Close
Both Flash Open Open Open
2.1.3 ICOP-6022
JP1 RESET connector
JP2 Multi I/O Ali M5113 Enable/disable
1-2 -> Enabled
2-3 -> Disabled
JP3 RS-232/485 selection for COM2
1-2 -> RS-232 mode (JP4 active)
2-3 -> RS-485 mode (CONT9 active)
JP4 internal COM2 RS-232 mode
CONT13 DiskOnChip/EPROM Disk/Flash Disk address select
DOC address 1-2 3-4 5-6
C800H & CA00H (default) Close Close Close
CA00H & CE00H Close Close Open
D800H & DA00H Close Open Close
DC00H & DE00H Close Open Open
Disabled Open Close Open
Both EPROM Open Open Close
Both Flash Open Open Open
2.1.4 ICOP-6020
CONT8
1-2 -> RESET connector
3-4 -> Power LED
5-6 -> IDE LED

16 ICOP Embedded 386SX CPU ISA Half Size SBC User's Manual
2.2 Connectors
2.2.1 ICOP-6025/V
CON1 External female 15-pin D-type CRT Display connector (ICOP-
6025V)
CON2 Internal 44-pin Flat Panel Display connector (ICOP-6025V)
CONT1 Internal 20-pin box header for 16-bit GPIO (digital I/O)
CONT2 PC/104 bus 64-pin
CONT3 PC/104 bus 40-pin
CONT4 External PS/2 and AT keyboard connector
CONT5 Speaker connector
CONT6 Power connector
CONT7 Internal AT-keyboard connector
CONT8 Internal COM2 RS-485
CONT9 FDD connector
COM1 External 9-pin male D-type connector for COM1
CONT11 Internal 10-pin boxheader connector for COM2
CONT12 IDE connector
CONT13 Internal 10-pin boxheader connector for COM3
CONT14 Internal 10-pin boxheader connector for COM4
P1 Parralel Port
SIM1 not available replaced by 4 MB onboard EDO memory
SIM2 Memory bank 1, SIMM for EDO
2.2.2 ICOP-6024/V
JP4 Internal COM2 RS-232 connector
CON1 External female 15-pin Dtype CRT Display connector (ICOP-6024V)
CON2 Internal 44-pin Flat Panel Display connector (ICOP-6024V)
CONT1 PC/104 bus 64-pin