ICP DAS USA GW-7553 Setup guide

Quick Start User Guide
1. Introduction
This manual introduces the GW-7553's basic setting and operating quickly, the user
can refer to the user manual in the ICP DAS companion CD-ROM (Path:
“CD:\profibus\gateway\gw-7553\manual\gw-7553 user manual.pdf”).
This manual helps users to understand about the GW-7553 module and application.
In the following examples the CIF50-PB PROFIBUS Master card from Hilscher is
used. The configuration and communication is done by the program “SyCon”
provided by Hilscher.
Application example of PROFIBUS to Modbus TCP
In this example the GW-7553 acts as a Modbus TCP Slave device. When the GW-
7553 module receives a write DO Modbus command from PC’s Ethernet Port, the
GW-7553 module can send the message to the input data area of PROFIBUS Master
station. When the GW-7553 module receives a read DI Modbus command from
PC’s Ethernet Port, GW-7553 module can refer to the output data area of
PROFIBUS Master station to produce response message and send it to PC’s
Ethernet Port.
2. Hardware configuration
Etherne
t
connectionRS-232 connectionPower connection
G
W
-7553 PRO
F
IBUS/
M
odbus TCP Gatewa
y
GW-7553 PROFIBUS/Modbus TCP Gateway Quick Start (Version 1.10, May/2012) PAGE：1

PROFIBUS connection
Here we recommend users to use the standard PROFIBUS cable and
connector (DB9 male). It is only needed to use D-type connector via
PROFIBUS cable to connect PROFIBUS Master station and GW-7553
module. PROFIBUS Master station and GW-7553 module belong to terminal
equipments in this example, thus we need to enable the terminator resistor in
the D-type connector.
Address setting
The GW-7553 is a slave device of PROFIBUS DP protocol. The station address
of GW-7553 can be set by DIP switch. The DIP switch can be seen by open the
cover, as shown in the below. The range of DIP switch is 0~126, here we set
GW-7553 module’s DIP switch to 1.
LED status indicator
LED Status Description
flash When the GW-7553 is a Modbus Slave device and receiving
query message form Modbus Master device, PWR led will flash.
on Power supply is ok.
The firmware has loaded.
PWR
off Power supply has failed.
ERR flash
When the GW-7553 connects with the utility tool, it will flash
fast (flash once about 55ms).
When the GW-7553 has diagnostic message, it will flash slowly
(flash once about 220ms).
DIP switch (SW1)
Station
address 1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 0 0
10 0 1 0 1 0 0 0 0
31 1 1 1 1 1 0 0 0
Note: 1=>ON
,
0=>OFF
GW-7553 PROFIBUS/Modbus TCP Gateway Quick Start (Version 1.10, May/2012) PAGE：2

on The connection is error with PROFIBUS Master device or
PROFIBUS system configuration is not correct.
off PROFIBUS system configuration is correct.
It is normal operation.
on Data exchange mode.
It is normal operation.
RUN
off GW-7553 module is not in data exchange mode.
3. Establish connection with GW-7553
Before establish the connection between DP-Master and GW-7553, users
should obey the following steps first.
1. First, users must load the
electronic device description file
(GSD file) of the GW-7553 into
the DP-Master.
2. And then set the parameters and
configurations.
3. Finally change your DP-master
from offline state to operate
state. The GW-7553 will be
initialized. If there is no error
occurs, GW-7553 proceeds into
data exchange state. At the
meantime, if there is any error
occurs, GW-7553 will return to
wait for parameterization.
4. Software configuration
GSD file
Please copy the GSD file (IPDS0C0D.gsd) and the bitmap file (ICP_7553.
bmp, GW_7553.bmp) from the CD of the GW-7553 module into the Profibus
configuration tool.
File->CopyGSD
(Directory: --> CD:\profibus\gateway\gw-7553\gsd\)
the example of how to load GSD file
Here, we use the hilscher CIF50-PB PROFIBUS communication interface to
show how to load GW-7553’s GSD file step by step.
GW-7553 PROFIBUS/Modbus TCP Gateway Quick Start (Version 1.10, May/2012) PAGE：3

Step 1: Click insert slave button
in the PROFIBUS
confi
g
uration tool.
Step 2: Choose GW-7553 device
and click Add button.
Step 4: Finish adding GW-7553
in the DP-master
Step 3: Set address of GW-7553
and then click OK button.
Set the parameters of the GW-7553
The user needs to change “Modbus Type” to Slave, “Modbus Format” to
Modbus TCP and use the default value in the other parameters in this
example. Please refer to user manual section 4.3 The Configuration of the
common parameters.
Double click the GW-
7553’s icon to enter the
Slave configuration dialog
Click <Parameter Data> button
to enter the Parameter Data
dialog
GW-7553 PROFIBUS/Modbus TCP Gateway Quick Start (Version 1.10, May/2012) PAGE：4

Change “Modbus Type” to Slave, “Modbus
Format” to Modbus TCP an
d
click <OK> button
Set the modules of the GW-7553
The modules of the GW-7553 are described below.
●System setting module：3 byte out
●Output module：Output Relay/Coil1~32 Bytes
OutputRegister1~64 Words
●Input module：Input Relay/Coil1~32 Bytes
Input Register1~64 Words
In this example, we configure a “System Setting” module, an “Output
Relay/Coil--2 Byte” module and an “Input Relay/Coil--2 Byte” module, as
follows.
Double click GW-7553’s icon to
enter Slave confi
g
uration dialo
g
Configure module and click OK
b
utton
When the user finishes the configuration and saves setting in the PROFIBUS
Master station successfully, the 'RUN' LED indicator of GW-7553 is turned on.
That shows the GW-7553 working in the data exchange mode.
GW-7553 PROFIBUS/Modbus TCP Gateway Quick Start (Version 1.10, May/2012) PAGE：5

Click <Online->Download> to download the setting into PROFIBUS Master
station
Set the network configuration of the GW-7553
1. Open MiniOS7 utility and press “F12” to find IP address of GW-7553.
2. Open web browser (ex. IE). Enter IP address of the GW-7553 in the
Address field and press “Enter” to connect to GW-7553, and then
enter default password (“icpdas”) to login to GW-7553 in Login page.
3. Click “IP Setting” to set the network configuration of the GW-7553
(please refer to user manual section 6.2). The network configuration of
the GW-7553 must have the same domain and different IP with the PC
(ex: PC’s IP=192.168.0.106, MASK=255.255.0.0; GW-7553’s
IP=192.168.0.107, MASK=255.255.0.0).
4. Press “Save to Device” to save IP setting to EEPROM of GW-7553
and restart GW-7553.
12
34
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5. GW-7553 module communication test
This demo uses utility “MBTCP” on the PC to communicate with the GW-
7553. The User can download it on the web site:
http://ftp.icpdas.com.tw/pub/cd/8000cd/napdos/modbus/modbus_utility/. The
settings of the “MBTCP” are shown in the below.
Input GW-7553’s IP (ex: 192.168.0.107) and click “Connect” button
PROFIBUS input test
--Send command to write DO of the GW-7553
The user needs to input command (” 01 0F 00 00 00 10 02 FF FF”) here and
click <Send Command> button to send Modbus command and then MBTCP
can receive response message (” 01 0F 00 00 00 10”). The user can find byte
0, 1 of input data area of PROFIBUS Master device have changed into
“0xFF” at this time, as shown in the below.
Send modbus command (output data: 0xFF, 0xFF)
Receive “0xFF” in input data area of PROFIBUS Master station
Module Byte Data type Representation Value
Input 0 Byte Hex 0xFF
Input module
Input 1 Byte Hex 0xFF
GW-7553 PROFIBUS/Modbus TCP Gateway Quick Start (Version 1.10, May/2012) PAGE：7

PROFIBUS output test
--Send Command to read DI of the GW-7553
The user needs to input command (” 01 02 00 00 00 10”) in MBTCP and
click <Send Command> button to send Modbus command and then MBTCP
can receive response message (” 01 02 02 00 00”). In this message, the user
can know the value of DI0 & DI1 is “0” in the GW-7553.
--Send output data to write DI of the GW-7553 by the PROFIBUS Master
The user needs to set “0xFE” & “0xDC” in byte 3 & byte 4 of output data
area of PROFIBUS Master device and then set the value of the first byte from
0 to 1 to trigger the data output command.
--Send command to read DI of the GW-7553 again
Now the user can input command (” 01 02 00 00 00 10”) in MBTCP and
click <Send Command> button to send Modbus command again. Then
MBTCP can receive response message (” 01 02 02 FE DC”). In this message,
the user can know the value of DI0 & DI1 have changed into “0xFE” &
“0xDC” in the GW-7553, as shown in the below.
Set output data and trigger output data command
Module Byte Data type Representation Value
Output 0 Byte Hex 0x00 →0x01
Output 1 Byte Hex 0x00
System
module
Output 2 Byte Hex 0x00
Output 3 Byte Hex 0x00→0xFE
Output
module Output 4 Byte Hex 0x00→0xDC
Send Modbus command to read DI of the GW-7553 and receive data (0xFE, 0xDC)
GW-7553 PROFIBUS/Modbus TCP Gateway Quick Start (Version 1.10, May/2012) PAGE：8