IFM VSE150 User manual

Operating instructions
Diagnostic electronics with PROFINET-IO interface for
vibration sensors
VSE150
11448192 / 0003 / 2022
GB

VSE150 Diagnostic electronics with PROFINET-IO interface for vibration sensors
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Contents
1 Safety instructions............................................................ 3
2 Preliminary note ............................................................. 4
2.1 Symbols used.......................................................... 4
2.2 Warnings used ......................................................... 4
3 Intended use................................................................ 5
4 Sensor functions............................................................. 6
4.1 Function description ..................................................... 7
4.2 Firmware.............................................................. 7
5 Installation.................................................................. 8
5.1 Sources of interference................................................... 8
5.2 Cable routing........................................................... 8
5.3 Installation instructions................................................... 8
6 Electrical connection.......................................................... 9
6.1 Connection technology................................................... 9
6.2 Wiring................................................................ 9
6.3 Ethernet connection ..................................................... 10
7 PROFINET IO interface ....................................................... 11
7.1 Manufacturer and device information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.2 PROFINET IO device description........................................... 11
7.3 PROFINET IO characteristics.............................................. 11
7.4 PROFINET IO data model................................................. 12
7.5 PROFINET IO functions.................................................. 16
7.5.1 I&M functions ...................................................... 16
7.5.2 Shared Device ..................................................... 17
7.5.3 Reset to factory..................................................... 17
7.6 PROFINET IO protocols.................................................. 17
7.6.1 SNMP - Simple Network Management Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.6.2 LLDP - Link Layer Discovery Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.6.3 MRP - Media Redundancy Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.6.4 DCP - Discovery and Configuration Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.6.5 DCE/RPC - Distributed Computing Environment Remote Procedure . . . . . . . . . . . . 18
7.6.6 PTCP - Precision Transparent Clock Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.7 Behaviour if parameter set is changed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 Factory setting .............................................................. 20
8.1 General factory setting ................................................... 20
8.2 IP settings PROFINET IO interface.......................................... 20
9 Parameter setting............................................................ 21
10 Operating and display elements................................................. 22
10.1 LEDs for sensor and system............................................... 22
10.2 LEDs for bus and status errors............................................. 22
11 Maintenance, repair and disposal................................................ 24

Diagnostic electronics with PROFINET-IO interface for vibration sensors VSE150
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1 Safety instructions
• The unit described is a subcomponent for integration into a system.
– The system architect is responsible for the safety of the system.
– The system architect undertakes to perform a risk assessment and to create documentation in
accordance with legal and normative requirements to be provided to the operator and user of
the system. This documentation must contain all necessary information and safety instructions
for the operator, the user and, if applicable, for any service personnel authorised by the
architect of the system.
• Read this document before setting up the product and keep it during the entire service life.
• The product must be suitable for the corresponding applications and environmental conditions
without any restrictions.
• Only use the product for its intended purpose (Ò → Intended use).
• If the operating instructions or the technical data are not adhered to, personal injury and/or damage
to property may occur.
• The manufacturer assumes no liability or warranty for any consequences caused by tampering with
the product or incorrect use by the operator.
• Installation, electrical connection, set-up, operation and maintenance of the product must be
carried out by qualified personnel authorised by the machine operator.
• Protect units and cables against damage.
• The design of the unit corresponds to protection class III (EN61010) except for the terminal blocks.
Protection against accidental contact (safety from finger contact to IP 20) for qualified personnel is
only ensured if the terminals have been completely inserted. Therefore the unit must always be
mounted in a control cabinet of at least IP 54 which can only be opened using a tool.
• For DC units the external 24 V DC supply must be generated and supplied according to the
requirements for safe extra-low voltage (SELV) since this voltage is provided near the operating
elements and at the terminals for the supply of sensors without further protection measures.

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2 Preliminary note
You will find instructions, technical data, approvals, accessories and further information using the QR
code on the unit / packaging or at www.ifm.com.
2.1 Symbols used
Requirement
Instructions
Reaction, result
[...] Designation of keys, buttons or indications
Cross-reference
Important note
Non-compliance may result in malfunction or interference.
Information
Supplementary note
2.2 Warnings used
ATTENTION
Warning of damage to property
CAUTION
Warning of personal injury
wSlight reversible injuries may result.
WARNING
Warning of serious personal injury
wDeath or serious irreversible injuries may result.

Diagnostic electronics with PROFINET-IO interface for vibration sensors VSE150
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3 Intended use
The device has been designed for process value monitoring, vibration monitoring and analysis of
dynamic signals.

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4 Sensor functions
The diagnostic electronics has
• 2 analogue inputs
• 4 dynamic inputs
• 1 analogue or digital output
• 1 digital output
• 1 TCP/IP parameter setting interface
• 2 PROFINET IO ports
Input IN1: connection for a pulse signal (HTL).
Input IN2: connection for an analogue current signal (4...20 mA).
The analogue inputs can be used
• as trigger for measurements (e.g. rotational speed for vibration diagnostics)
• as trigger of a counter
• for process monitoring
VSA, VSM, VSP or standard IEPE acceleration sensors can be connected to the dynamic inputs.
The dynamic inputs can be used for
• vibration monitoring
• vibration diagnostics
• analysis of other dynamic signals
Alternatively, the dynamic inputs can also be used like an analogue input with an analogue current
signal (4...20 mA).
The hardware outputs can be configured as 2 x binary (no/nc) or as 1 x analogue (0/4…20 mA) and 1
x binary (no/nc).
The outputs can be used for
• time-critical alarms (e.g. machine protection, response time up to 1 ms)
• alarm output
• analogue value output of values measured by the diagnostic electronics
The parameter setting interface (TCP/IP) is used for communication between the diagnostic
electronics and a PC (e.g. VES004 parameter setting software).
The parameter setting interface can be used for
• parameter setting of the device
• online data monitoring
• reading the history memory
• firmware update
The PROFINET IO ports are used for the communication between the diagnostic electronics and a
PROFINET controller (e.g. PLC).
The PROFINET IO interface can be used for
• transferring the current measured values, limits and alarm states of the diagnostic electronics to the
PLC
• reading the counter readings of the diagnostic electronics
• writing rotational speeds and other values from the PLC to the diagnostic electronics
• writing limits from the PLC to the diagnostic electronics

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4.1 Function description
This device allows for
• vibration monitoring (total vibration to ISO)
• condition monitoring (condition-based monitoring on the basis of vibration characteristics)
• machine protection/process monitoring (monitoring vibration characteristics in real time with a very
fast response time up to 1 ms)
to be implemented.
• Monitoring of up to 24 objects (indicators for different machine parts, vibration characteristics or
process values)
• Dynamic values within the time range (e.g. v-RMS to ISO)
• Dynamic values within the frequency range FFT or HFFT (e.g. unbalance or rolling element
bearing)
• Process values (analogue signals) for current value above or below the limit
The device has an internal history memory (> 850,000 values) with real-time clock and flexible
memory interval per object. The memory is a ring memory (FIFO).
Up to 32 counters can be configured to measure the duration of operating times and/or how long a
limit value is exceeded.
The signals at the inputs are permanently picked up and continuously monitored according to the set
parameters.
With objects in the frequency range (unbalance, rolling element bearing,...), monitoring is done in
multiplex mode.
With objects in the time range (v-RMS, a-RMS and a-Peak), all 4 dynamic inputs are monitored
simultaneously and without interruption.
The two outputs OU1/2 can be used for alarms. The respective object states per sensor are also
indicated via the 4 sensor LEDs.
The system LED displays the operating status of the device.
Parameter setting of monitoring tasks and alarming is done via the VES004 software. The software
allows to display and record the current measured values, spectra and time signals (online data).
Via the Ethernet interface of the device, networking is possible to visualise data (measured values,
alarm states,...) in other systems (e.g. SCADA, MES,....).
Data (e.g. measured values, alarm states, limits, rotational speeds, counter readings,...) is exchanged
between the diagnostic electronics and the PROFINET controller (e.g. PLC) via the PROFINET IO
ports.
4.2 Firmware
uRecommendation: Install/Use the latest firmware to use all device functions.
The firmware can only be updated via the VES004 PC software. Only the firmware of the entire device
can be updated.
wFirmware and operating software → download area www.ifm.com
wA description of all firmware parameters and their meaning → VES004 PC software manual.
During the firmware update, the parameter set and the history on the device are deleted. All
counters are reset.
The IP settings of the configuration and fieldbus interface are retained.
uRecommendation: Run a parameter backup before the firmware update.

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5 Installation
uMount the unit in a control cabinet with a protection rating of at least IP 54 to ensure protection
against accidental contact with dangerous contact voltages and against atmospheric influence.
The control cabinet should be installed in accordance with local and national rules and regulations.
uMount the unit vertically on a DIN rail.
uLeave enough space between the unit and neighbouring heat sources and the top or bottom of the
control cabinet to enable air circulation and to avoid excessive heating.
uPrevent penetration of conductive or other dirt during installation and wiring.
When preparing for cable installation, the local conditions and the corresponding mounting regulations
are very important. Cables can be installed, for example, in cable ducts or on cable bridges.
A minimum distance between the cabling and possible sources of interference (e.g. machines, welding
equipment, power lines) is defined in the applicable regulations and standards. During system
planning and installation, these regulations and standards must be taken into account and observed.
Protect the bus cables from sources of electric/magnetic interference and mechanical strain.
Observe the guidelines regarding "electromagnetic compatibility" (EMC) to keep mechanical risks and
interference to a minimum.
5.1 Sources of interference
uSignal cables and power supply lines should not be installed in parallel.
uIf necessary, metal isolating segments should be placed between the power supply lines and signal
cables.
uDuring installation, all connector locking mechanisms (screws, coupling nuts) must be firmly
tightened in order to ensure the best possible contact between shielding and ground. Before initial
start-up, the ground or shielding connection of cables must be checked for low-resistance
continuity.
5.2 Cable routing
Network/bus cables
uInstall network/bus cables in separate cable ducts or separate cable bundles.
uWhere possible, do not install network/bus cables parallel to power supply lines.
uInstall network/bus cables at least 10 cm away from power lines.
5.3 Installation instructions
Electrostatic discharge
The device contains components that can be damaged or destroyed by electrostatic discharge.
uWhen handling the device, observe the necessary safety precautions against electrostatic
discharge (ESD) according to EN 61340-5-1 and IEC 61340-5-1.
Only operate the device when mounted on a grounded DIN rail in order to dissipate electrostatic
charges.

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6 Electrical connection
The national and international regulations for the installation of electrical equipment must be adhered
to. Avoid contact with dangerous contact voltages.
uDisconnect power.
uConnect device, connection via Combicon connectors (pre-mounted).
uTo prevent negative effects on the functions caused by noise voltages, lay sensor cables and load
cables separately. Maximum length of the sensor cable: 250 m.
uUse a screened sensor cable.
The outputs are short-circuit proof and can be configured as either normally closed or normally open.
In addition an analogue signal can be provided on output [OU 1] (0/4...20 mA) (e.g. acceleration
values).
Adhere to the SELV criteria (safety extra-low voltage, circuit electrically isolated from other circuits,
ungrounded) when connecting the device, so that no dangerous contact voltages will be applied to the
sensor or transferred to the device.
If the DC circuit is to be grounded (e.g. due to national regulations), the PELV criteria must be adhered
to (protective extra-low voltage, circuit electrically isolated from other circuits).
Sensor and diagnostic electronics supply are not electrically isolated.
6.1 Connection technology
ATTENTION
Terminal block not connected with connectors.
wProtection rating IP 20 not ensured.
uCover unused terminals with connectors.
6.2 Wiring
18
17
20
19
14
13
16
15
22
21
24
23
6
5
8
7
2
1
4
3
10
9
12
11
Supply L- (GND)
OU 1: switch/analog
OU 2: switch
IN 1 (0/4...20 mA / pulse)
GND 1
IN 2 (0/4...20 mA / pulse)
GND 2
1
2
3
4
4
3
2
1
1
2
3
4
1
2
3
4
Supply L+ (24 V DC ±20 %)
Sensor 1
Sensor 2
Sensor 3
Sensor 4

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Wiring of sensors 1...4 (S1...S4) according to their use
Sensor VSA IEPE/VSP 0...20 mA
S1 S2 S3 S4
09 16 20 24 BN: L+ (+ 9 V) not connected (n.c.) not connected
(n.c.)
10 15 19 23 WH: Signal IEPE + Signal
11 14 18 22 BU: GND IEPE - GND
12 13 17 21 BK: Test not connected (n.c.) not connected
(n.c.)
Sensor input Use
S1…S4 VSM
9,16,20,24 not connected (n.c.)
10,15,19,23 IEPE x IEPE y IEPE z
11,14,18,22 IEPE -
12,13,17,21 not connected (n.c.) Test *
* The self-test is only carried out via the Z axis.
uConnect both cables to the same terminal of a suitable evaluation unit (e.g. VSExxx).
wTerminal 1 Supply L+
When using an IEPE input 24 V + 20% (Integrated Electronics Piezo Electric)
wThe ground GND of the DC supply is directly connected with the ground GND of the sensor
supply. Therefore the SELV criteria have to be met for the DC supply.
uProtect the supply voltage externally (max. 2 A).
6.3 Ethernet connection
The RJ45 socket is used for the connection to the Ethernet.