IMET GBS 218 User manual

TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE
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IMET Spa
Loc. Tre Fontane - Cisano Bergamasco
Tel. [phone] - Fax. [phone]
Web site: www.imetsaws.com
E-mail: i[email protected]
Manual Band Sawing Machine GBS 218
GBS 218 Autocut
INSTRUCTIONS FOR USE

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1-
We recommend to read carefully the information here included in order to install, use and maintain
correctly and safely this machine.
Please refer always to this instruction manual in case of assistance service need and keep it carefully
for all the machine life.PLS CALL [phone] or [phone].
A consequence of the continuous improvement of the product is that some images/descriptions here
included could not correspond to the improved features of the machines.
Your kind collaboration would help us in intevening asap.
In the enclosed Compliance Declaration you will find the Safety and Reference Norms applied during
the planning and construction of this machine.
The choice and the use of the parts have been made by considering the conditions of use and the
long machine life.
The identification plate, with the serial number, is fixed on the front right angle ;
1.1 - ATTACHED DOCUMENT FOR E.M.C. ( INDUSTRIAL ENVIRONMENT)
The user is responsible for the installation and use of this machine in compliance with the
manufacturer's instructions shown in this manual. This equipment meets the protection requirements
in accordance with the Directives 2006/42/EEC, 2004/108/CE for Electromagnetic Compatibility
(EMC). In particular, it follows the technical guidelines of the Directives EN55011, EN50082-2 and it
has been made for industrial and not for household use.
In the event of electromagnetic interferences the user is responsible for solving the problem with the
help of the technical assistance by the manufacturer. Before installing the machine the user must
take into account possible electromagnetic problems of the working area. In particular, we suggest to
install the machine away from:
-signalling, control and telephone cables;
-radio-television transmitters and receivers;
-computers or controlling and measuring instrument;
-safety and protection devices.
The electric supply cable must be kept as short as possible, without any twists.
Covers, doors and the frame must be suitably closed when the saw is operating.
Under no circumstances the machine must be modified except for adjustments and changes
specifically approved by the manufacturer. Follow the maintenance schedule.

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===========================================================================
CE DECLARATION OF CONFORMITY (encl. II A DIR 2006/42/CE) / 01
===========================================================================
THE MANUFACTURER : IMET S.p.A
Località Tre Fontane
24034 - CISANO BERGAMASCO –BG- ITALIA
HEREBY DECLARES THAT
in designing and manufacturing the machine described here below , we have considered the most
important requirements of safety and health dictated by the European Directives of the Machine
Security. Remember that this declaration loses its validity if machine is modified without our
agreement.
Trade name BAND SAWING MACHINE FOR METALS
Code / Model / Type
Manufacturing year
Serial number
IT IS IN COMPLIANCE WITH THE DIRECTIVES
DIRECTIVE 2006/42/CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE
17TH/05/2006 REGARDING THE MACHINES AND THAT MODIFIES THE DIRECTIVE
95/16/CE;
DIRECTIVE 2004/108/CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE
15/12/04 REGARDING THE ELECTROMAGNETIC COMPATIBILITY -EMC-
DIRECTIVE 2006/95/CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE
12/12/06 REGARDING ELECTRICAL EQUIPMENT FOR USE OF LOW VOLTAGE -LVD-
HARMONIZED STANDARDS REFERENCE EN.12100-01; EN 55011, EN50082-2, EN 13898,
EN 60204 LEGISLATIVE DECREE N.17 OF THE 27TH OF JANUARY 2010.
AND AUTHORIZING THE PERSON LISTED BELOW TO ISSUE THE TECHNICAL FILE.
Date : 01.01.2010
The signatory identification The manager
Angelo Meroni
…………………….
ORIGINAL WITHIN THE MACHINE..
………………..

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File : Machine no. Delivery note no Dated
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3 - MACHINE NOISE
The noise level of the working area - given the conditions described below - is determined by the
simultaneous working of several parts of the machine in motion (according to the working cycle), in
addition to the tool when cutting the material.
The noise level is detected in different moments, corresponding to different working phases. The
proper device is placed about 1 meter near the machine and about 1,60 m above the floor. The
results of each test is in dBA and they are the average of 3 tests made from the left side,
opposite side and right side.
For any machines the working conditions are the following:
When idle, at the maximum blade speed: dBA 63
During the cut, at a suited blade speed, cutting solid steel (St12=≈C20, 50 mm diameter): dBA
75
(tolerance ± 2dB).
In the standard production the test is made on a machine like this, in compliance with E.C. safety
norms 2006/42/CE and EN13898. Using the saw in bad conditions or using wrong tools causes
significant alterations of these tests and it jeopardizes the health of the staff and the good results of
the work. Useful is the European Guideline 2003/10/CE.
The noise depends mostly on the cutting material, on its size and on the clamping. Considering that
the above mentioned decibels could be exceeded, we recommend the operator to use personal
protections (headsets, plugs, and so on) when working for a long time with high noise levels.
3.1 - ADDITIONAL HEALTH AND SAFETY REQUIREMENTS
The machines manually controlled by an operator during all work phases must comply to further
health and safety requirements as specified by article 2.2 of the Annexed I of the European Directive
2006/42/CE and following integrations. In particular, the level of the machine vibrations when working
must be clearly specified in the instructions.
This machine does not produce vibrations higher than 2.5 m/s2
The measurement procedure is in compliance with the general norms applied to this type of
machinery.
As in the previous paragraph, using the machine in unsuitable conditions or using the wrong
tools can cause changes affecting this value, causing a risk to the health of the working staff
as well as the quality of the production. Useful is the European Guideline 2002/44/CE.
Vibrations produced during the cut may be amplified by the material, by its dimensions and
its positioning/clamping in the vice.

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4 - GUARANTEE NORMS
I.ME.T. offers a wide range of sawing machines and accessories, destined to who buys/uses them as part of a
commercial or professional activity.
The manufacturer grants that this product has been strongly controlled and that there are no defects in the used and
working materials for a period of 12 months from the date of the delivery note.
The italian law D.L. n° 24 issued on 02/02/2002 and valid since 23/03/2002 (which carries out the European Directive
1999/44/CE) indicates different terms only for convenience products for private use.
If the user points out some defects to the manufacturer during the warranty time, the manufacturer will replace the
components that are considered defected.
In case of reparation of the machine during the warranty time the shipment will be accepted only if the delivery is Free
Destiny (that is the freight costs are supported by the owner of the machine), and the return of the machine to the
customer is considered EX WORKS.
If the manufaturer is not able to remplace a component within an acceptable time, both companies (manufacturer and
user) will reach an agreement for satisfying completely the needs of the user.
The a.m. warranty is not valid in case of accidental damages, or defects provoked by a wrong use of the machine or
maintenance, by variations made on the machine, or by the use of the machine in a place not corresponding to the
indicated enviromental specifications.
4.1 - The manufacturer does not offer further warranties, written or spoken, explicit or implicit of its products and does not
offer implicit warranties on saleability or adequacy for particular uses not foreseen by the agreement.
The a.m. limitations and exclusions can also be not applicable in Countries, where there are no implicit limits of warranty
time on the products. Anyway each implicit warranty is limited to a time of 12 months from the date of the delivery note.
4.2 - The date of manufacture, deducible from the serial number placed on the machine, is a very necessary reference for
the warranty, for the assistance after-sale and for the identification of the product.
Each tampering on the products, expecially the installation of safety devices, will relieve the manufacturer of any kind of
responsability.
The parts most subject to rapid and continuous wear are not included in the warranty (for example: transmission belts,
gaskets, oils, blades, and so on).
For the electrical, electronic and hydraulic equipments and for the other equipments having its own individuality (of which
there is the possibility to know the name of the constructor), the manufacturer gives to the user the same warranty
received by the primary constructor of these parts.
4.3 - The components replaced during the assistance operated by the manufacturer have a warranty of 6 months from
the installation date indicated on the Technical Service paper, one copy of which is given to the owner.

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5 - SUMMARY pag.
1- PREMESSA 2
2 –CONFORMITY DECLARATION 3
3 –AIR NOISE 4
4 –GUARANTEE NORMS 5
5 –Index 6
6 –Technical characteristics 7
7 –Installation –minimum requirements 8
8 –Moving and transit 9
9 –Fittings/optionals 10
10 –Blade choice 11
11 –Foreseen use and controindications 12
12 –Machine description 15
13 –Work preparation 16
14 –Band tensioning 17
15 –Functioning 19
16 –Regulations 23
17 –Maintenance –for the user 24
18 –Band running-in 25
19 –Machine running-in 26
20 –Draining of used/produced substances 26
21 –Trouble-shooting 27
22 –Machine demolition 29
23 –Spare partsi 29
24 –Maintenance –for qualified technicians 31
Electrical drawings
Spare Parts drawings

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6 –TECHNICAL CHARACTERISTICS
–Band sawing machine in compliance with E.C. - CSA - UL Safety Norms and with the Norms of
Electromagnetic Compatibility (EMC). Suitable for cutting metal profiles and solids. The cast iron
welded saw frame swivels from 0 to 60 deg. left. Band tension 1500 Kg/cm². , 290-mm diameter
band wheels. LONG.LIFE Gear reducer, . Hard metal pads inside the band guides and bearings.
Cast iron work support with groove already predisposed ono 15/30/45/60 °angles.. .
STANDARD VERSION COMPLETE WITH:
electrical components complying with E.C. Norm EN60204-1, EN55011, EN50082-2, low voltage
(24V) with start button inside the handle of the control lever, micro switches on the band protection
guard and on the band tensioner; front fixed screw vice with quick locking and fast positioning, jaws
of 125 mm height, quick and positive location at 0, 45 and 60 deg. left; base with 15 liter coolant tank
and pump, composable floor stand with front door, blade brush, saw frame return spring, bi-metal
band, and manual of instructions. Available versions:
manual: with 3-phase 2-speed motor .
Autocut : same features of the manual version plus the “Autocut System”, which takes advantage of
the sawframe weight to make autonomous cuts with adjustable downfeed speed. Manual lifting of the
sawframe after the cut.
The technical specifications that you will find in the following tables serve to have a general
evaluation of the machine and its performances.
If not differently indicated, all data reported in this manual refer to the standard version,
suitable for working at 400 V / 50 Hz if THREEPHASE.
= cutting capacity( max. allovable dimensions)
= blade dimensions = weight =vice opening
=motor choice and blade speeds (at 50 Hz);
mm.
Kw
Mt/min
mm.
Kg.
mm.
mm.
mm.
2455x27x0,9
1,2
3~
35-70
250
240
220
210
250x110
150
115
150x110
0.75
13~
15 / 60
(ESC)
240
195
90
90
90x100
If the minimal lubrication is installed, the maximum capacities are reduced by about 10 mm
Dimensions
(mm)
B
width
L
lenght
H
height
h
worktable height
In use
680
1400
1800
Min.910
Packing
750
1400
930
WEIGHT=262 Kg
MAX.

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7 - INSTALLATION
The machine can work according to the parameters provided by the manufacturer if it is rightly installed and the minimum
requirements are observed, as follows :
- Machine must be used indoor and with temperatures from +5 to + 40 ° C.
- The relative humidity of the environment must not go over 95%.
- The nominal value of the voltage of electric energy must be between + - 10 and the frequency of the nominal value
must be between + - 2%.
The floor must have good characteristiques of capacity and level.
Floor space, operator position and working area are indicated in the included drawing that concerns the machine only
without fittings as optional.
Work table must be leveled: by using the screws and nuts (not supplied) put in the little feet holes to fix the machine to the
floor (it is especially necessary with connected accessories).
The included electrical schemes reproduces the necessary details to arrange the connections, to be predisposed
for 2KW power request.
Earthing of all the electric parts with a dedicated GREEN/YELLOW wire, connected with a TN
system to the supply cable. A supplementary earthing point –indicated with PE –can be
located on the metallic structure of the machine.
At the origin of the power supply cables a device (such as fuses) to protect against
overloading has to be installed. On the models equipped with electronic variable-speed drive
unit (ESC), in order to connect the differential protection on the power supply line, switches
with a threshold of interference on the power dissipation of not less than 300 mA (size 0.3 A
or higher is recommended) have to be employed, having possibly time adjustment availability
(0>1.5 sec).
E.M.C. - Electromagnetic noise
The user is responsible for installing and using this saw according to the manufacturer’s guidelines
outlined in this manual. This equipment complies with the protection requirements established by the
Directives 2006/42/CE, 2004/108/CE, concerning Electromagnetic Compatibility (EMC). It is in
compliance also with the technical guidelines of the Norms EN 55011, EN 50082-2 and it is intended
for industrial and not for household use.
Before installing the machine the user must take into account possible electromagnetic problems of
the working area. In particular we suggest to install the equipment away from:
- signalling, control and telephone cables;
- radio-television transmitters and receivers;
The supply cable has to be as short as possible, with no twists. All doors, coverings and frame have
to be closed when the saw is running. Do not make any modifications to the machine except for
adjustments and replacements allowed/recommended by the manufacturer. Follow the maintenance
schedule.
8 - MOVING AND TRANSIT

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The packing of the machine is suited to guarantee integrity and protection even during shipments with common means of
transport. Special packings can be supplied in case of particular requests of the user.
These models are provided with a carton packing which allows to store them one above the other (1+1 max.) and to move
them for a short way.
After unpacking , take out the screws lockings between base and panel, and place this one in the working area position.
Remove wood crate from machine base.
The floor stand is supplied dismantled, and it must be fixed to the machine by the screws -at the 4 corners. The front wall
has a door. Use 2 lifting belts putted under the front and the rear of base and place the machine on the floor stand. The
weight is shown on the packing, the weight is also wroten in the technical data of the manual.
Make sure that lifting tools are proper for the weight and that the moving is correctly made without unbalancing the
machine.
DO NOT USE THE MOVABLE ARM WITH THE CONTROL PANEL AS LIFTING UP POINT.
In case of following manipulations, the machine should be displaced with the saw frame completely down and fixed.
.ADVISE: on Autocut models , if you now lift up the saw frame , it is not possible to move it down without
connect the electric supply to the machine.
9 - FITTINGS / OPTIONALS
The information necessary for the installation are given together with the fittings. Anyway you can find here following a
short description of the product.
Adjustable bar stop - standard device - It is fixed at the right side; it is suitable to make cuts of the same lenght.
RABGBC - Loading mounting bracket, to connect the loading side of the machine to one of these two roller tables:
Loading Roller Table –RTS230/60C1 - To install them rightly, it is necessary first of all to level the machine’s work
table. To level and line up the loading roller table refer to the work table and to the supporting back jaws. It is 1 meter
long and has 3 rollers 50 mm diameter, 280 mm length. Take as reference point the worktable and the support back
jaw in order to aligne the roller tables starting from the one that is nearest to the machine.
Modular roller tables RTSPRW30 - RTSSEW30 - To install them rightly, it is necessary first of all to level the machine’s
work table. To level and line up the loading roller table refer to the work table and to the supporting back jaws. They are
2 meters long and has 7 rollers 50 mm diameter, 280 mm length. Predisposed to be connected themselves for a
loading line of 4 , 6 meters and more. Take as reference point the worktable and the support back jaw in order to
aligne the roller tables starting from the one that is nearest to the machine
Minimal lubrication system –This device, applied to the saw, allows to eliminate almost completely the traditional
coolant system, keeps the material much cleaner and avoids to waste cutting oil and water. It works only during the cut.
It is comprised of a nozzle - 1/RI0463 - with micro-holes, a tank with devices to adjust the quantity of oil and the air
pressure. The switch of the electric system - working with low tension 24V AC - allows to turn it off at any moment and
use the normal coolant system

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10 - BAND CHOICE
In this paragraph we recommend the type of cutting band in accordance with the material to use . To get the best
performance from this machine it is necessary to undestand the right use of the used tools and what you have not to do
with them. The band you have to use must have the following sizes ( in mm. ) :
maximum lenght = 2460 minimum lenght = 2440 total height = 27 thickness =0,9
It is also important the material of the band , it is usually used the bi-metal band type in the different HARDNESS quality,
named M42 or SVGLB The endurance of the teeth increases , and also the fragility, when pass from the material M2 to
M51.
To making a right cut it is also necessary to choose the pitch ( t ) or the number of the teeth per inch (z). Usually
the band must have the toothing as follows :
- close toothing - to cut thin materials, tubular and profiles.
- thin toothing- to cut solid materials or pieces that need a long band ( for example . the central part of a profile " U " ), or
softer materials as aluminium, copper, soft bronze.
By choosing the right one you can avoid a lot of working errors and you can get a good band penetration and the
necessary space for the chips.
If you cut some pieces at the same time, you must consider them as only one piece by considering the global
size. The included table supply you the informations for a right choice, the same one can also be updated or changed
by the user according to his personal experiences.
Even if there are toothings with constant pitch , the most of the band sawing machines allow the use of band with
variable pitch toothing - groups of teeth with different pitch between them- that reduce vibrations and noice, by getting
better the finishing and the capacity of removal.
SUGGESTED TOOTH PITCH
SOLIDS
Outer
Diameter
(mm)
BIG
PROFILES
Wall
Thickness (mm)
PROFILES
Wall Thickness
(mm)
BUNDLE
Lenght
to Cut
(mm)
REF.
VARIABLE
CONSTANT
14 M42
-
-
1,5 max
-
10/14 M42
10 M42
-
-
1 to 2
-
8/12 M42
8 M42
20 max
-
2 to 4
-
6/10 M42
6 M42
40 max
-
4 to 8
-
5/8 or 5/7 M42
5 M42
30 to 80
6 to 12
-
50 to 100
4/6 M42
4 M42
50 to 100
10 to 20
-
70 to 120
3 /4 M42 or M51
3 M42 or M51
80 to MAX.
15 to MAX.
-
100 to 200
MATERIAL
GROUP
i.e. DIN
denomination
DIN N°
Maximum
BLADE SPEED
m/min
Minimum
BLADESPEED
m/min
MOTOR
SPEED
(1or2)
FEED
FORCE
COOL
ratio
1)STRUCTURAL
STEEL
St37 St42
10037-10042
60
40
1.
LOW
10%.
St50 St60
10050-10060
50
35
1
LOW
10%
HARDENING STEEL
C10 C15
10301 10401
45
35
1
LOW
15%
16MnCr5 20CrMo5
17131
17264
40
30
1
Low/Med
10%
AUTOMATIC STEEL
9S20 10SPb28
10711
70
50
1 2
LOW
15%
BEARING STEEL
100Cr6
13505
50
25
1
Med/Hig
5%
SPRING
STEEL
65Si7
15028
40
30
1
Med/Hig
5%
4)CAST IRON
GG15 GG30
--
50
30
1
Med/Low
dry
5)NOT-FERROUS
ALUMINIUM
AL99.5 GalSi15Mg
--
300
50
2
Med/Low
2%
BRONZE
COPPER
CuSn6 CuSn6Zn
G-Cu Ke Cu
--
120
200
40
50
2 1
2
Med/Hig
LOW
2%

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11 INSTRUCTIONS FOR USE AND WARNINGS
The machine make square and mitre cuts, it is manually controlled during cutting cicle by the proper handle which has
inside the push button for start or stop the blade motor.
The Autocut models have a special device that, after start push button has been pressed, make possible an autonomous
cutting movement, that automatically stops at the lower cutting point. Blade’s rotation stops also, by a proper microswitch.
Manual return of the saw blade to initial position.
11.1 - This machine is designed and manufactured so as to be safely used by the operator, provided that it is
properly operated . No protections will ever suffice if the operator does not work with due caution, does not make sure
that the machine is in top operating conditions and does not follow the instructions below.
You must remember that the machine is designed to CUT METALS with a sharp tool, and you are responsible to see that
it is operated in a SAFE and CORRECT manner.
You must :
1. make sure that the machine is properly installed and electrical installation is proper.
2. be sure you are familiar with all operating, safety, and applications information before operating this machine.
3. see that all who operate this machine are properly trained and fully aware of all safety practices.
4. not expose yourself or other people to any risk.
5. insist on proper personal protective equipment and practices.
6. maintain all factory installed SAFETY DEVICES and make sure that these are never removed or altered or restricted in
any way.
7. insure that the operator has a safe and orderly work area with adequate light and operating room.
8. be certain that your machinery receives responsible and competent maintenance and that your machinery is inspected
on a regular basis.
9. never mount tools with different features from those for which the machine is designed for.
10.never use this machine to cut workpieces larger than the stated capacity.
11.keep cutting area clear of tools or other loose objects.
12.never operate machine unless all guards are in place.
13.NEVER WEAR loose clothing, long sleeves, large gloves, jewellery, or any other items that may be caught. Confine
long hair.
14.always disconnect power at source when performing maintenance or making adjustments.
15.never insert hands or arms into or near cutting area while machine is running.
16.properly clamp the workpiece in the vice and never hold it with your hands.
17.adequately support stock on both sides of the machine to prevent falling.
It is advisable to install a roller table on the unloading side in case the cutting length of the bar is
bigger than the distance between the blade and the right side of the basement.
18.when cutting very short pieces, make sure they do not jam into the blade.
19.if the blade becomes jammed, turn immediately off the emergency locking button, then replace the cutting unit on
CUTTING START position. If it is not possible open the vice and move the piece check that the blade or the teeth are not
broken, if so replace it.
20 never change the working conditions during the cutting, change them for those precisely indicated only ( for
example speed changing with inverter ESC ).
21.not move the machine while cutting and avoid its instability.
22. wear the personal safety equipment, if required for a safe operation.
ALWAYS OPERATE MACHINE SAFELY,
USING COMMON SENSE AND ALERTNESS .
On some parts of the machine there are some stickers which warn about the safety measures that have to be taken by
the operator who runs it. Their meaning (easy to understand) is indicated in the following chart

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11.2- OPERATOR’S SAFETY
This section illustrates the safety protections applied on the saw, according to the current legislation in the field of safety.
11.2.1. ELECTRIC EQUIPMENT –norm EN 60204-01
. Electric board closed with screws –Main switch and sectionalizing CEE plug at the supply cable
. Marking of the electric components used, according to the indications on the electric scheme
. Control circuit with 24V tension –Control transformer with fuses on input and output
. Earthing of all the electric parts with a dedicated GREEN/YELLOW wire, connected with a TN system to the supply
cable. A supplementary earthing point –indicated with PE –can be located on the metallic structure of the machine

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. Hold to run control system inside the handle of control lever
. Protection from overloads and high temperature thanks to bimetal thermo-protectors placed directly in the blade motor
. Sensor of the blade tension: in case the blade breaks or the tension strength diminishes, the machine stops immediately
. Sensor of the closing of the blade protection: if it opens during the working, the machine stops.
. The stops caused by one of the aforementioned devices needs a complete restoring of the working cycle
-
11.2.2 –PROTECTION AGAINS ACCIDENTAL CONTACTS
. Complete metallic main protection of the blade and the pulleys and the back blade-driving pads
. Forward metallic moving guard, fixed to the forward blade-driving pad. It assures the coverage of the blade in every
position, except for the stretch of blade which makes the cut. Joint to the blade-driving pad, it can be opened only after
the opening of the main protection
. Positioning of the blade close to the bar to cut, thanks to the control lever which is equipped with safety guard against
unintented start-up.
. Clamping vice with rapid clamping action, maximum stroke 7 mm, according to the norms on automatic closing
. Guard extended to both sides which retains the coolant used during the cut, preventing its spilling on the floor
. Parts of the machine with suitably chamfered or rounded angles
.
11.2.3. LIGHTING OF THE WORKING AREA
An inadequate lighting can cause accidents to the operator, who consequently needs a suited lighting in the working area.
In case of a lack of precise indications (for example, norm ISO 8995) for special areas, we advise to supply a lighting
equal to 750 LUX.
12 - MACHINE DESCRIPTION, E.C. SAFETY NORMS, PROPER USE
Band sawing machine . The head swivels from 0 deg. to 60 deg. left to obtain square or mitre cuts of metal profiles and
solids. The Autocutl make possible autonomous cuts by gravity feed.
It is not suitable to cut wood and assimilated materials (cfr. D.M. 2006/42/CE, enclosure I, paragraph 2.3).
All manual works consist of : locking material, approaching and cutting , tool return, unlocking material and bar
displacement for a new cutting.
The starting of the tool is controlled by the pushbutton inside the handle, which has a safety guard against unintented
start-up.
In designing and manufacturing this machine, we have considered the requirements of the Machine Directive, important
document valid in all E.E.C. Countries. Furthermore we have considered the norms as type A and B in the case that
specifications of type C are not available.
From the working position, in front of the frontal vice, the operator has the possibility to actuate the controls and to control
the good working of the machine.
In the other paragraphs you will find any informations to use the machine in the best way and for a very long time.
1) BASE WITH DOOR
2) ADJUSTABLE STOP BLOCKS FOR MITRE CUTS
3) VICE OPENING HANDLE
4) WORKPIECE LOCKING HANDLE
5) FRONT SLIDING BLADE GUIDE
6) BLADE COVER FIXING KNOB
7) BLADE TENSIONER
8) CONTROL LEVER HANDLE WITH HOLD TO RUN MICROSWITCH INSIDE
9) FRONT SLIDING BAND GUIDE STOP
10) CONTROL CABINET
11) GEAR AND MOTOR
12) ELECTRIC COOLANT PUMP
13) MITRE CUT HANDLE LEVER
14) FLOOR STAND AND BASE CONNECTING SCREW

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13 - MACHINE SETTING FOR STARTING
Verify that the machine has not clear damages or faults and check upon the standard equipment that includes the tools,
fittings to carry out some adjustments, using and maintenance handbook.
In case the machine is supplied with additional equipment make sure that it is adaptable to the machine.
Point in good time the possible damages or faults to the reseller or to the service staff before start-up the machine.-
Remove the lock flask between saw frame and base.. The protective sustances put on the surfaces to protect the
machine during the moving and transport must be cleaned by a non-filamentous clorth or paper, please check that there
is no rust on the metallic parts.
In case of using compressed air jet always wear proper eye protection.
Remove the possible dirty that can obstruct the passage of the coolant along the coolant hoses.
The parts in motion ( band guides, trolleys, pivots, bearing support, bearing disc etc. ) are already lubricated, the reducer
gear holds the exact quantity of oil necessary to the operation because it is a LONG_LIFE construction type.
13.1 - COOLING SYSTEM
Prepare the cooling by mixing the cutting oil and water ( the tank holds about 15 litres ) in proportion of 1/10, 1/15 or
according to the instructions of the supplier of the product. Pour out some coolant in the tank or directly on the base . In
each case keep attention that cooling does not come out of the base or on the coolant pump motor.

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13.2 - ELECTRICAL CONNECTION
Verify that the voltage and the power frequency are compatible with numbers reported in the technical data plate ( it is
placed on the right side of the floor stand ) a difference over 10 % causes some working unevenness more or less
manifested.
Saw frame of GH models can’t be pulled down without electric supply.
The supply cable has already a CEE plug.. If you have to replace it with the one of normal use, we suggest you to
let do this operation to specialized persons (for example to electricians).
The phasing performed by the manufacturer allows to get a right rotation of all motors by connecting the wires
in the following order L1=R, L2=S, L3=T, anyway check as follows: (Band protection carter rightly closed )
a) insert plug into electric wall socket ( and switch on the main switch) the GREEN light that controls 24V line supply,
closed blade carter and blade tension must be flashing.
if this does not happen it is necessary to tension the band according to the instructions of the following
paragraph.
b) turn the motor speed selector on 1 or 2
c) push the button placed inside the handle of the control lever (for GH models turn the mode selector on MANUAL 
before the push button)
d) check that band moves; the direction indicated by the arrow printed on the carter -5/RI0377- shows the right
movement.
(if not , after switching off the machine, disconnect the line plug, reverse the connection of two of the connection wire,
excluding green/yellow cable of grounding and start again from point a).
e) be sure that coolant is sucked in by the tank and it arrives in the cutting area, while motor is running and cooks are
opened –RI0384-
h) stop the working by leaving the handle switch
14 - BAND TENSION
The machine is equipped with a tensioned blade ( and the starting of the motor is impossible if right force of
tension has not been adjusted before) .
After switching on the machine, if GREEN light of control box is not flashing, it means that you must tension the band:It is
necessary to screw the screw -3/RI0385- by using the hexagon key until the light flashing and screw again for 1/4 of
tourning.

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It is better to check if blade is well mounted and so: open the carter hinges and remove them from the supports -1/RI0376
by ensuring that the back of the blade is against the pulley -3/RI0377- and it is correctly mounted into the band guides -
2/RI0377-. If necessary untighten the screw of the band tensioner -7/RI0597-a little, place the band better and
reassemble the carter and be sure that safety microswitch -2/RI0376- is rightly pushed by its key.
After switching on the machine, if GREEN light of control box is not flashing, it means that you must tension the band:
It is necessary to screw the screw -7/RI0597- by using the hexagon key until the light flashing and screw again
for 1/4 of tourning.
The procedure to change the blade after a change of pitch, wear and tear, and break is the same one of the above
described procedure. In this case it will be necessary a careful cleaning of all points of connection with the band.
15 –CONTROLS DESCRIPTION
The power sectionalising device are, along the supply cable the plug and socket assembly and the padlockable general
switch –1/RI0598- ON THE CONTROL BOX Other devices are showen in below picture –RI0597-:
ADJUSTABLE STOP BLOCKS FOR MITRE CUTS –12/RI0597-
VICE OPENING HANDLE –3/RI0597-
WORKPIECE LOCKING HANDLE –4/RI0597-
BLADE COVER FIXING KNOB –6/RI0597-
BLADE TENSIONER –7/RI0597-
CONTROL LEVER HANDLE WITH HOLD TO RUN MICROSWITCH –8/RI0597-
FRONT SLIDING BAND GUIDE STOP -9/RI0597-
COOLANT TAP -RI0384-
MITRE CUT HANDLE LEVER –13/RI0597-

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The manual models control box including :
Main switch wit minimum tension coil for undervoltage disconnections- 1/RI0598-
-GREEN light (controls of band tensioner, blade protection carter and 24V low tension circuit) -2/RI0598-
motor speed selector –3/RI0598-
The Autocut model control box includes aforementioned devices and more:
-mode selector –4/RI0598- with 3 position:
a) manual cut ; left side
b) autonomous cut with gravity adjustable feed autocut; middle position
c) impulse lowering for fast approach without cut; right side
-hydraulic down-feed regulator . –5/RI0598-
15.1 - CUTTING SETTING
The standard blade allows to cut different sections of material, thanks to the variable pitch of the toothing (
alternating little teeth to big teeth ) but it is necessary to have the most suitable blade for the workpiece giving
the possibility by making the most of the machine.
Therefore see the schedule - BAND CHOICE - for a right use.
Turn the frontal lever for rapid locking –4/RI0597- to the right side, and open the vice by turning the front handwheel –
5/RI0597-.counterclockwise.
Place the workpiece ( that you have to cut ) on the worktable by keeping 3 or 2 mm between the piece and the jaw, this is
necessary for a better using of rapid closing ,and place it rightly according to the cutting line .
Be sure that the handle –13/RI0597- locks the rotation of the work table.
Lock the workpiece between the jaws by rotating the lever 4/RI0597- and check if piece is well locked.
Place the sliding bar of the blade guide holder –9/RI0597- so that it can not knock into the workpiece or into the jaws
when saw frame coming down.
Switch on the machine, choose the motor speed 1 or 2 with the selector and push the start pushbutton inside the
control handle , adjust the cooling flow on the blade and start the descent for the cutting, by keeping a regular, constant
movement . At the end of the cut. Switch off the motor rotation with handle control lever.
On Autocut models saw frame goes down manually only if selector is on MANUALposition,
goes down automatically if selector is on central position, stated as “autocut”: during lowering adjust feed rate into
material by the proper regulator.
At the end of the cut, blade movements stops by a microswitch: lift-up the saw frame until the cutting start position, for
the next cut.
This version allow to begin the cut like a normal manual saw and then to continue automatically –the sawframe drops
thanks to the gravity –or always manually till the cut is completed.

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To get the most out of the versatility of this saw the operator has to adjust the loading springs - pos. 3/R10595 - along
their slot –1/RI0595- depending on the cut requirements :
- positioned in the upper part of the slot means more down-feed pressure and therefore more penetration of the blade
into the material (the sawframe will be heavier to lift)
- positioned in the lower part of the slot it works like a normal manual machine, allowing the user to lower/raise the
sawframe easily
- the middle position is a compromise between downfeed force and easy handling. Normally this is the standard position
To move the springs easily along the slot it is advisable to do the following (with power on, blade speed = 0):
-unlock the screw –2/RI0595- ,lower the sawframe manually so that the springs move up, and lock the same
screw again
or
-unlock the screw –2/RI0595- , raise the sawframe manually to move the springs down and lock the same screw
again.
At the end of the cut the user has to lift the sawframe manually.
15.2 –STOP- EMERGENCY STOP
The cutting cycle can be stopped at any time:
- by releasing the button inside the handle all electric devices stop immediately
-by turning off the main switch –1/RI0598-- equipped with RED emergency button
-by disconnecting the power supply
- by opening the blade guard a safety micro-switch –5/RI0051- stops all drivers and the saw is turned off.
15.4 - HEAD ROTATION FOR OBLIQUE CUTTING-
To make these cuts it is necessary to unlock the lever –13/RI0597- , turnl the saw frame manually until you read on the
scale the desired angle then lock the lever –13RI0597-. again. Predetermineted lockings –12/RI0597- makes easier on
the positions 0 deg., 45 deg and 60 deg.

TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE
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20/35
.
When moving from an angle to another it is recommended to not have material on the worktable and/or clamped
by the vice.
The worktable at the right side of the blade is equipped with 4 groove for the blade angles of 15, 30 45 and 60 degrees
15.5 - OVERLOAD PROTECTIONS
The motor is protected against overheating thanks to bi-metal thermo-protectors which stop the control circuit and the
blade.
To start working again, the temperature must have dropped below the maximum limit allowed.
In the meantime try to remove the causes that led to the overheating, for example the blade is entrapped in the material,
the cutting speed is too high, oil is missing in the gear box, and so on.
16 - ADJUSTMENTS ( with machine switched off)
VICE- Guide Adjustment by means of nuts and screw - When the vice is almost completely open, loosen all nuts on
the left side and, starting with the first 3 screws tighten them more strongly.(these 3 are the screws that are aligned with
the fixed part of the vice) and lock them with the nuts. Close the vice and adjust the remaining 3 screws, because they are
now aligned with the fixed part ot the vice. Verify the result by opening and closing repeatedly the vice, repaeting if
necessary..
BLADE - adjustment of the band guides because of band thickness variation:
This adjustment must be done when you hane a band with thickness different from 0.90 mm or in case the hard metal
pads of the band guides are used up because of used for a long time. The easiest test is the following: use a right piece a
band, and after blunting the teeth, put it in the band guides and let it slide for more times for checking the kind of gap.
Following to the obtained result do as follows: unscrew slightly the two lower screws, and with the right piece of band
inside, press by hand and tighten the two screw.
Check that tha gap is not excessive (max. 0.02 or 0.03) and make sure that the both screws are well locked; otherwise
tighten it a little bit more. Repeat within other band guide.
The side pads are mechanically fixed and they can be replaced singly, without taking out the band guides from the
machine, by unscrewing completly lower screws; if you take out both side pads you can take out the upper bearing .
.