IMMI SMARTDOCK User manual

SMARTDOCK VALVE RETAINING
TAB & WING REPLACEMENT
INSTALL ATION
INSTRUCTIONS 1 of 4
SMARTDOCK VALVE RETAINING
TAB & WING REPLACEMENT
INSTALL ATION
INSTRUCTIONS 4 of 4
INSTALLATION INSTRUCTIONS
SMARTDOCK VALVE RETAINING
TAB & WING REPLACEMENT
tools required
• T45 Torx Plus socket or key
• 3/16 hex sockets and hex keys (Allen wrench)
• 9/16 inch socket
• Torque wrench capable of reading from 8 to 30 ft*lbs (100 to 360 in*lbs)
PAGE 6 FIGURE 1 REV 2
Wing Bracket
PN923590
Guide Plate
PN916567
Valve Retaining Tab
PN924126
7. Final “wing” adjustment
The SmartDock “wing” holds the SCBA
air cylinder in the proper orientation and
helps close the head when inserting the
SCBA cylinder into the SmartDock.
Holding the SCBA air cylinder forward
against the two front claws, swing the
wing forward until it touches the SCBA
air cylinder, and then tighten the wing
adjusting screws to 30 N-m.
Wing Adjusting
Screw
Wing
Air
Cylinder
Forward
Swing Wing
Forward
Against Air
Cylinder
©2013 IMMI All rights reserved. 4555P PN924743 Rev 01 3/2013
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866-765-5835
6. adjust Head HeigHt
During normal operation, the SmartDock
head should just touch the top of the SCBA
air cylinder. Adjust the head height by turning
the height adjustment knob counterclockwise
to lower the head until the gap between the
top of the SCBA air cylinder and the bottom
of the SmartDock head is eliminated. The
top of the SCBA air cylinder should just be
touching the bottom of the SmartDock head.
Height
Adjustment
Knob
No Gap
5. insert CYlinder into smartdoCK
You are now ready to insert the SCBA cylinder into the SmartDock and complete
the adjustment procedure.
a. Place the SCBA cylinder valve into the SmartDock valve retaining tab.
b. Push the top of the SCBA cylinder into the open SmartDock head,
which will automatically close once inserted far enough.
Note: Insertion will become easier after final adjustments have been made.
WARNING
Failure to install, maintain
and use SmartDock in
accordance with the
Installation User’s Guide and
those provided by the Vehicle
Manufacturer can result in
serious injury or death.

SMARTDOCK VALVE RETAINING
TAB & WING REPLACEMENT
INSTALL ATI ON
INSTRUCTIONS 3 of 4
SMARTDOCK VALVE RETAINING
TAB & WING REPLACEMENT
INSTALL ATI ON
INSTRUCTIONS 2 of 4
1. remove old valve r etaini ng tab
• Remove the 1/4-20 Cap Screw
allowing for the guide plate to become
unfastened. Place the 1/4-20 Cap
Screw and Guide Plate to the side of
the SmartDock unit.
• Using a torque wrench and a 9/16”
socket, disassemble the Valve
Retaining Tab by removing the 3/8-16
Bolt & Washer.
PAGE 9 FIGURE 2_REV 2
2. install new Components
• Re-mount the new Valve Retaining Tab to the
bottom plate using the 3/8-16 hex bolt and
washer as shown. Leave the 3/8-16 hex bolt loose
enough for the Valve Retaining Tab to slide along
the smaller hex head bolt on the bottom plate.
• Place the new Guide Plate in position by aligning
the tab into the slot in the bottom plate. Do not
fasten the Guide Plate down at this time.
• To ensure a proper fit with the Scott, Draeger,
Survivair, or Sperian SCBA valve, place the
cylinder valve in this area as you would normally
insert the cylinder into the SmartDock. Relocate
the Valve Retaining Tab so there is about 1/4” clearance with the cylinder valve.
• Keeping the Valve Retaining Tab in this same location, remove the SCBA and
Guide Plate.
• Secure the Valve Retaining Tab by torquing the 3/8-16 hex bolt to 280 in*lbs (23
ft*lbs).
• Reinstall the new Guide Plate like before, but this time install the 1/4-20 socket
head cap screw as shown and torque to 100 in*lbs (8 ft*lbs).
PAGE 9 FIGURE 2_REV 2
3. remove old “wings”
Socket Head
Cap Screw
• Using a T45 Torx Plus key, remove the
two Socket Head Cap Screws that are
located in the arched groove (see image
for reference). Place the bolts to the side
as they will be used later.
• With the two wings no longer fastened
to the product, remove them from the
unit. It may be necessary to pull outward
on the black plastic cap in order to have
enough clearance for the wings to come
free. Wing
4. install new “wing”
• Install the single piece wing by sliding the “U-shaped members” around the
nuts located under the black plastic cap.
• Holding the “wing” in place, begin fastening the Socket Head Cap Screw with
your opposite hand.
• Repeat by starting the other Socket Head Cap Screw on the opposite side.
CAUTION
SmartDock claw assembly uses high spring force to open
and close. Use caution and avoid potential pinch points when
operating claw assembly manually.