Impex MARCY MWM-1860 User manual

NOTE:
Please read all instructions
carefully before using this
product
Table of Contents
Safety Notice
Hardware Pack
Assembly Instruction
Parts List
Resistance Chart
Warranty
Ordering Parts
Model
MWM-1860
Retain This
Manual for
Reference
110726
OWNER'S
MANUAL
MARCY®MWM-1860
HOME GYM
IMPEX®INC.
2801 S. Towne Ave, Pomona, CA 91766
Tel: [phone] Fax: [phone]
www.impex-fitness.com
[email protected]

TABLE OF CONTENTS
BEFORE YOU BEGIN....................................................................................……….. 1
IMPORTANT SAFETY NOTICES...................................................................……….. 2
HARDWARE IDENTIFIER.....….....................................................................……….. 4
ASSEMBLY INSTRUCTIONS.........................................................................……….. 7
PARTS LIST…………………………………………………………………………………. 27
RESISTANCE CHART………….......................................................................………..28
WARRANTY.................................................................................................…………..29
ORDERING PARTS.......................................................................................…………29
BEFORE YOU BEGIN
Thank you for selecting the MARCY MWM-1860 HOME GYM by IMPEX®
INC. For your safety and benefit, read this manual carefully before using the
machine. As a manufacturer, we are committed to provide you complete
customer satisfaction. If you have any questions, or find there are missing or
damaged parts, we guarantee you complete satisfaction through direct
assistance from our factory. To avoid unnecessary delays, please call our
TOLL-FREE customer service number. Our Customer Service Agents will
provide immediate assistance to you.
Toll-Free Customer Service Number
1-800-999-8899
Mon. – Fri. 9 a.m. – 5 p.m. PST
www.impex-fitness.com
[email protected]
1

IMPORTANT SAFETY NOTICE
PRECAUTIONS
This exercise machine is built for optimum safety. However, certain precautions apply
whenever you operate a piece of exercise equipment. Be sure to read the entire manual
before you assemble or operate your machine. In particular, note the following safety
precautions:
1. Keep children and pets away from the machine at all times. DO NOT
leave children unattended in the same room with the machine.
2. Only one person at a time should use the machine.
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal
symptoms, STOP the workout at once. CONSULT A PHYSICIAN
IMMEDIATELY.
4. Position the machine on a clear, leveled surface. DO NOT use the machine
near water or outdoors.
5. Keep hands away from all moving parts.
6. Always wear appropriate workout clothing when exercising. DO NOT wear
robes or other clothing that could become caught in the machine. Running
or aerobic shoes are also required when using the machine.
7. Use the machine only for its intended use as described in this manual. DO
NOT use attachments not recommended by the manufacturer.
8. Do not place any sharp object around the machine.
9. Disabled person should not use the machine without a qualified person or
physician in attendance.
10. Before using the machine to exercise, always do stretching exercises to
properly warm up.
11. Never operate the machine if the machine is not functioning properly.
12. A spotter is recommended during exercise.
13. Do not intend to insert weight selector pin while the weight stack or top plate
is in elevated position.
14. Be certain the weight Selector Pin is completely inserted.
15. Never use dumbbells or other means to increase the weight resistance. Use only weight
plates provided by manufacturer.
16. This machine is designed and intended for home and consumer use only, not for
commercial use.
CARE AND MAINTENANCE
1. Lubricate moving parts with WD-40 or light oil periodically.
2. Inspect and tighten all parts before using the machine.
3. The machine can be cleaned using a damp cloth and mild non-abrasive detergent.
DO NOT use solvents.
4. Maximum user’s weight: 300 lbs.
5. Assembled Dimension: 96” x 38” x 83”
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE AGE
OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ ALL
INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC. ASSUMES
NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY DAMAGE
SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.
SAVE THESE INSTRUCTIONS. 2

WARNING LABEL PLACEMENT
The warning labels shown here have been placed on the Middle Stabilizer and Upper Frame. If the labels are
missing or illegible, please call customer service at 1-800-888-8899 for replacements. Apply the labels in the
location shown.
3

HARDWARE PACK
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
4

HARDWARE PACK
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
5

HARDWARE PACK
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
6

ASSEMBLY INSTRUCTION
Tools Required for Assembling the Machine: Two Adjustable Wrenches and
Allen Wrenches. NOTE: It is strongly recommended that this machine to be
assembled by two or more people to avoid possible injury.
STEP 1 (See Diagram 1)
A.) Place the Middle Stabilizer (#2) on flat surface.
B.) Attach the Base Frame (#3) to the front of Middle Stabilizer. Attach the Rear
Stabilizer (#20) to the Middle Stabilizer from rear.
C.)Align the holes. Secure them together with two M10 x 4” Carriage Bolts (#71), two
Ø ¾” Washers (#91), and two M10 Aircraft Nuts (#97).
DIAGRAM 1
7

STEP 2 (See Diagram 2)
A.) Insert the two Guide Rods (#11) into the holes on the Middle Stabilizer (#2).
Secure each Guide Rod with one M10 x 1” Allen Bolt (#81) and two ¾” Washers
(#91) from the bottom. Slide two Ø 2 ¼” x 1” Guide Rod Rubber Bumpers (#39)
onto the two Guide Rods from top to bottom.
B.) Do not tighten all Nuts and Bolts starting from this procedure until instructed
to do so.
C.) Attach the Power Station Vertical Frame (#26) to the Rear Stabilizer (#20). Secure
them with two M10 x 2 3/8” Carriage Bolts (#72), one 4 ¾” x 3 ½” Bracket (#18),
two Ø ¾” Washers (#91), and two M10 Aircraft Nuts (#97).
D.) Attach the Vertical Frame (#4) onto the Base Frame (#3). Secure them with two
M10 x 2 3/8” Carriage Bolts (#72), one 4 ¾” x 3 ½” Bracket (#18), two Ø ¾”
Washers (#91), and two M10 Aircraft Nuts (#97).
E.) Attach the Vertical Seat Support (#5) to the Base Frame. Secure it with two M10 x
1” Allen Bolts (#81) and two Ø ¾” Washers (#91).
F.) Attach the Seat Support (#6) to the Vertical Frame. Secure it with two M10 x 2 3/8”
Carriage Bolts (#72), one 4 ¾” x 3 ½” Bracket (#18), two Ø ¾” Washers (#91), and
two M10 Aircraft Nuts (#97).
G.) Attach the Seat Support to the Vertical Seat Support. Secure it with M10 x 1” Allen
Bolts (#81) and two Ø ¾” Washers (#91).
8

DIAGRAM 2
9

STEP 3 (See Diagram 3)
A.) Slide 14 Weight Plates (#42) onto the Guide Rods (#11). Make sure the deep grooves
on the Weight Plates all face the back of the machine and downward.
B.) Align the holes on the Weight Plates. Insert a Selector Rod (#21) through the center hole.
Slide the Selector Stem (#41) onto the Guide Rods.
C.)Use the Weight Selector Pin (#64) to select the number of Weight Plates to exercise.
Attach the ring on Weight Selector Pin’s cable onto the Selector Rod.
D.) Note: Each Weight Plate weights approximately 10 lbs. Please refer to the Weight
Resistance Chart in page 27. DIAGRAM 3
10

STEP 4 (See Diagram 4)
A.) Place the Upper Frame (#1) onto the Vertical Frame (#4).
B.) Attach the brackets on the Upper Frame to the two Guide Rods. Secure the Guide Rods to
the brackets with two M10 x 1” Allen Bolts (#81) and Ø ¾” Washers (#91).
C.)Secure the Upper Frame to the Power Station Vertical Frame (#26) with two M10 x 2 3/8”
Carriage Bolts (#72), one 4 ¾” x 3 ½” Bracket (#18), two Ø ¾” Washers (#91), and two M10
Aircraft Nuts (#97).
D.)Secure the Upper Frame to the Vertical Frame with two M10 x 2 3/8” Carriage Bolts (#72),
one 4 ¾” x 3 ½” Bracket (#18), two Ø ¾” Washers (#91), and two M10 Aircraft Nuts (#97).
E.) Securely tighten all Nuts and Bolts previously installed in Step-2 and Step-4.
F.) Attach the Leg Developer (#7) to the open bracket on Seat Support (#5). Secure it with one
M12 x 3 1/8” Allen Bolt (#77), two 1” Washers (#92), and one M10 Aircraft Nut (#98).
11

DIAGRAM 4
12

STEP 5 (See Diagram 5)
A.) Attach the Front Press Base (#8) to the Upper Frame (#1). Secure it with one 8 ½” Front Press
Axle (#19), two Ø 1” Large Washers (#96), and two M10 Aircraft Nuts (#97). Do not over tighten
the Nuts.
B.) Insert the axle on the Left Butterfly (#9) through the open hole on Front Press Base from bottom.
Secure it with one Ø 1” Large Washer (#96) and one M10 Aircraft Nuts (#97). Do not over
tighten the Nut. Push one Large Foam Roll (#37) onto the Left Butterfly.
C.)Repeat Procedure B to install the Right Butterfly (#10).
D.)Insert the two Butterfly Lock Pins (#60) through the holes on Front Press Base into holes on
Butterfly to lock the Butterflies for Front Press exercise.
E.) Pull out the Butterfly Lock Pins and insert into the other open holes on the Front Press Base for
Butterfly exercise.
F.) Attach Left & Right Chin-up Support (#29 & #30) to Power Station Vertical Frame (#26) from each
side.
G.)Secure them together with one M10 x 2 3/8” Allen Bolt (#82) from front, two Ø ¾” Washers (#91),
and one M10 Aircraft Nut (#97). Secure them together with two M10 x 4” Allen Bolts (#83) from
side, four Ø ¾” Washers (#91), and two M10 Aircraft Nuts (#97).
13

DIAGRAM 5
14

STEP 6 (See Diagram 6)
A.) Attach the Left Dip Support (#28) into Right Dip Support (#27) behind the Power Station
Vertical Frame (#26).
B.) Attach the holes on the bracket of Left & Right Dip Support to the hole on the Vertical
Frame. Align the holes. Secure the Left & Right Dip Support, and the Vertical Frame
together with one M10 x 4 7/8” Hex Bolt (#86), one Ø 1” Washers (#92), one Ø ¾” Washer
(#91), and one M10 Aircraft Nut (#97). Do not over tighten the Nuts and Bolts. Make
sure the Left and Right Dip Support are able to move up freely.
C.)Secure the Left & Right Dip Support together with two M10 x 2 ½” Allen Bolts (#76), two Ø
¾” x 1 1/8” Curved Washers (#95), and two M10 Aircraft Nuts (#97).
D.)When doing Chin-up exercise, fold up the Left & Right Dip Support. Insert the 4” Power
Station Lock Pin (#62) through the holes on Right Dip Support into the open slot on the
back of Power Station Vertical Frame to hold up both Dip Supports in position.
15

DIAGRAM 6
16

STEP 7 (See Diagram 7)
A.) Attach one Swivel Pulley Bracket (#17) to the open bracket on the back of Vertical
Frame (#4). Secure it with one M10 x 2 ½” Allen Bolt (#76), two Ø ¾” Washers (#91),
and one M10 Aircraft Nut (#97). Do not over tighten the Nut and Bolt. Make sure the
Swivel Pulley Bracket can swivel freely.
B.) Repeat Procedure A to install the other Swivel Pulley Bracket on the other side.
C.)Attach a Front Press Handle (#12) to the Left & Right Butterfly (#9 & #10). Secure each
Handle with one M8 x ¾” Allen Bolt (#80) and Ø 5/8 x ½” Curved Washer (#93).
D.)Attach the Backrest Board (#32) to Vertical Frame. Secure it with twoM8 x 2 1/8” Allen
Bolts (#79) and two Ø 5/8” Washers (#90).
E.) Attach the Seat Pad (#33) to Seat Support (#5). Secure it with four M8 x 5/8” Allen Bolts
(#78) and four Ø 5/8” Washers (#90). DIAGRAM 7
17

STEP 8 (See Diagram 8)
A.) Attach the Power Station Arm Pads (#35) to the Right & Left Dip Support (#27 & #28).
Secure each Arm Pad with two M8 x 2 ¾” Allen Bolts (#84) and two Ø 5/8” x 1” Curved
Washers (#94).
B.) Attach two Vertical Handles (#13) to Right & Left Dip Support. Secure each Handle to
each Support with one M10 x 1” Allen Bolt (#81) and Ø ¾” x 1 1/8” Curved Washer
(#95).
C.)Insert 15 ¾” Long Foam Tube halfway through the hole on Seat Support (#5). Insert 15”
Short Foam Tube (#23) halfway through the hole on Leg Developer (#7). Push four
Foam Rolls (#36) onto the Tubes from each end.
D.)Attach the Foot Plate (#25) to the pivot on Base Frame (#3). Insert the Foot Plate Axle
(#24) through the Foot Plate and the pivot to secure the Foot Plate to the Base Frame.
DIAGRAM 8
18

STEP 9 (See Diagram 9 & Cable Loop Diagram)
A.) Attach the 127 ½” Upper Cable (#56) to the front open bracket under the Upper
Frame (#1).
B.) Attach a Pulley (#40) to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt
(#74), two Ø ¾” Washers (#91), and one M10 Aircraft Nut (#97).
C.) Draw the Cable under the Upper Frame towards the back of the machine to the
open bracket on Vertical Frame (#4). Repeat B to install a Pulley.
D.) Draw the Cable around the Pulley then pull back to the opening on the Front Press
Base (#8).
E.) Attach a Pulley to the opening. Secure it with one M10 x 7 ½” Allen Bolt (#73), two
Ø ¾” Washers (#91), and one M10 Aircraft Nut (#97).
F.) Draw the Cable around the Pulley then through the opening on the Vertical Frame
(#4) to the open bracket on the back of Vertical Frame. Repeat Procedure B to
install a Pulley.
G.) Draw the Cable over the Pulley and pull the Cable downwards. Attach a Pulley to
the upper hole on the two Double Floating Pulley Brackets (#13). Secure it with
one M10 x 2” Allen Bolt (#75), two Ø ¾” Washers (#91), two Cable Retainers
(#99), and one M10 Aircraft Nut (#70). Let the Bracket hanging for now.
H.) Draw the Cable around the Pulley then pull upwards the open bracket under the
Upper Frame. Repeat Procedure B to install a Pulley.
I.) Draw the Cable downwards between the two Guide Rods (#11) to the Selector
Rod (#21). Securely thread the bolt on the end of the Cable into the Selector Rod.
19