IMS SB-LED User manual

IMS
Nederland
INSTALLATION GUIDE
SB-LED |Indoor
WWW.SB-RAILING.COM
winner

V1.0-2015

3SB-LED | Indoor WWW.SB-RAILING.COM
CONTENTS
1 Introduction 4
1.1 About this guide 4
1.2 Product description 4
1.3 Symbols used in this guide 5
2 Precautions and safety instructions 6
3 Technical specifications 7
3.1 General product specifications 7
3.2 Required tools and products 7
3.3 Main components 8
4 Installation 9
4.1 Preparation for installation 9
4.2 Joining handrail sections 12
4.2.1 Gluing 12
4.2.2 Brazing 13
4.2.3 Expansion joint 14
4.3 Installing the liniLED®LED strip 15
4.4 Fitting handrail brackets or banister adapters 17
4.4.1 Fitting handrail brackets 17
4.4.2 Fitting banister adapters 19
4.5 Finishing 21
4.5.1 Fitting an end cap 21
4.5.2 Fitting a plastic transition profile 22
4.5.3 Fitting the cover cap 22
5 Maintenance 23
6 The environment and disposal 23
7 Warranty and disclaimer 23

4INSTALLATION GUIDE WWW.SB-RAILING.COM
1 INTRODUCTION
1.1 ABOUT THIS GUIDE
This installation guide is intended for installers of SB-LED handrails.
This is the original installation guide, and it contains important information. Please read the installation guide carefully and
completely before installation.
Subject to change without prior notice. Visit www.illunox.com for the latest version of the guide.
1.2 PRODUCT DESCRIPTION
SB-LED handrails can be used as wall-mounted handrails or banisters. The descriptions and instructions
in this guide apply to both types of use.
SB-LED handrails are intended to be used as illuminated stair handrails and banisters for indoor areas. They have built-
in LED lighting to illuminate the floor or ground for the user. Any use other than the use described above is regarded as
improper use. SB-Railing cannot be held responsible for any loss or damage, including consequential loss or damage,
caused by improper use or misuse.
SB-LED is solely intended for indoor use.
Example of indoor application

5SB-LED | Indoor WWW.SB-RAILING.COM
1.3 SYMBOLS USED IN THIS GUIDE
DANGER Danger!
Risk of electrical shock. This symbol means that you should watch out for hazardous situations
that could cause an electrical shock. Failure to follow the safety instructions
can lead to potentially fatal personal injury.
CAUTION Caution!
Risk of damage to the product. “Caution” means that the product may be damaged
if the user does not carefully follow the procedures.
NOTE
Note
This is a comment with supplementary information for the user. A comment draws
the user’s attention to potential problems.

6INSTALLATION GUIDE WWW.SB-RAILING.COM
2 PRECAUTIONS AND
SAFETY INSTRUCTIONS
 General
NOTE
The manufacturer considers it extremely important that the product is used and maintained in a
manner that puts the safety of users first. To ensure safety and reliable use, proceed as follows.
Read the installation guide before installing the product.
Ensure that all people involved in the installation and commissioning of the product are
familiar with the relevant information in the installation guide before installation and/or
commissioning of the product takes place. Make sure that the instructions are actually
understood. The responsibility for this rests with the installation supervisor or manager.
NOTE
The manufacturer is not liable for any loss or damage resulting from improper installation.
CAUTION It is important to have the product installed by a certified installer. Otherwise the product warranty
is rendered null and void.
CAUTION Compliance with the installation instructions also means that general and local building, safety
and installation regulations must be respected and followed. The manufacturer
is not liable for failure to comply with these regulations.
 Installation
DANGER Always switch off power to the product before performing any work.
DANGER
Never connect the product directly to 220V or 230V power.
NOTE
A voltage of 24V is present in the product or components of the product when connected
to a power source.
CAUTION For electrical connection, always use a 24V power supply with a power rating suitable
for the application.

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3 TECHNICAL SPECIFICATIONS
3.1 GENERAL PRODUCT SPECIFICATIONS
 Product description
Name: SB-LED | Indoor
Launch year: 2015
Type number: ILL422015
 Technical specifications
Handrail dimensions: 42.4mm , 40x40mm or 60x40mm
Handrail material: AISI 304 or AISI 316
Material of profile section in handrail: Aluminum 6060-T6
Supply voltage for liniLED strip: 24VDC
LED system protection rating: IP40 (normal indoor use)
Accessories: Various components. See section3.3 for an overview.
3.2 REQUIRED TOOLS AND PRODUCTS
Standard hand tools and metalworking tools should be available on site, depending on the specific project.
The following tools and products are necessary in all cases.
Hacksaw
Grinder
Allen wrenches (3, 4 and 5mm)
Torx 20 screwdriver
No.2 and no.3 screwdrivers
Wire cutter/stripper
Anaerobic adhesive suitable for stainless steel
Degreaser
Brazing equipment (for brazing work on site)
SB-LED LED roller
LED strip nipper

8INSTALLATION GUIDE WWW.SB-RAILING.COM
3.3 MAIN COMPONENTS
1 2 3 4
Name: SB-LED Handrail 42
Material: Stainless steel and
6060-T6 aluminum
Item no. 7642.100.304 AISI 304
Item no. 7642.101.316 AISI 316
Name: Stainless steel handrail
bracket, regular 42
Material: Stainless steel
Item no. 7642.200.316 AISI 316
Name: Stainless steel handrail
bracket, wire feedthrough 42
Material: Stainless steel
Item no. 7642.210.316 AISI 316
Name: Stainless steel banister
adapter 42
Material: Stainless steel
Item no. 7642.300.16 AISI 316
5 6 7 8
Name: Stainless steel end cap
42
Material: Stainless steel
Item no. 7642.400.316 AISI 316
Name: Stainless steel profile
handrail connector, straight
Material: Stainless steel
Item no. 7642.500.304 AISI 304
Item no. 7642.501.316 AISI 316
Name: IP40 connector
Material: PA6
Item no. 7642.800.000
Name: SB-LED LED roller
Material: Aluminum and POM
Item no. 7699.101.000
910 11 12
Name: liniLED®LED strip
- liniLED®Top Deco
- liniLED®Top Power
- liniLED®Top Power Short Pitch
Name: IliniLED® Top End Cap
Material: PC-ABS
Item no. 7611.503.000
Name: Plastic transition profile
for SB-LED to round tube 42.4mm
Material: ABS
Item no. 7642.950.424
Name: Plastic cover cap 42
Material: PC
Item no. 7642.900.424 transp.
Item no. 7642.920.424 matte
13
Name: liniLED®Pliers
Item no. 7699.102.000

9SB-LED | Indoor WWW.SB-RAILING.COM
4 INSTALLATION
DANGER Always switch off power before the start of installation.
The instructions in this section are written in the correct installation sequence. We recommend that you follow this
sequence.
4.1 PREPARATION FOR INSTALLATION
1Check that there are enough power points and they
are located in the right places.
Deco: a power point every 20 meters
Power: a power point every 10 meters
Power Short Pitch (PSP): a power point every
10 meters
NOTE
All power points must
provide 24V DC.
24V DC
24V DC
24V DC
2
NOTE
When fitting long sections, take
into account any expansion joints in the structure,
building or surface to which the handrail or banister is
fastened.
Determine whether any expansion joints are present
in the wall or the underlying surface.
To avoid stress on the liniLED® LED strip and
possible damage, the handrail must end
where an expansion joint is present.

10 INSTALLATION GUIDE WWW.SB-RAILING.COM
3Cut the stainless steel handrail to the right length.
If you are joining three or more handrail sections,
you have intermediate handrail sections.
Go to step4.
If you do not have any intermediate handrail sections,
skip step4 and go to section4.2.
Intermediate handrail section
4To allow handrail brackets to be fitted in the profile
later on, you have to make room for them in the
intermediate handrail section.
NOTE
It is not possible to clip a handrail
bracket here later on, since the aluminum profile is
missing at this point.
Carry out the following procedure for EVERY
intermediate handrail section.
A. Dismount one of the screwed-on aluminium
mounting profiles. To do this, turn the screws of
one aluminum mounting profile counterclockwise
and then remove the mounting profile.