Inder Hydraulic P-231C Operator's manual

HYDRAULIC TESTING PUMP INSTRUCTION MANUAL
INTRODUCTION
Hydraulic Testing Pump is used to test water and oil line. Its design and structure tool
strong and light weight with high pressure hose & connectors. Seals are made of best
material to ensure the regular working without trouble.
Page # 3- M:231C
SAFETY INSTRUCTIONS
WARNING : When using tools, the following safety instructions must be observed to reduce the
risk of personal injury and property damage.
Please read and observe the following instructions before use.
1. Keep work area clean : An untidy and cluttered work area increases the risk of accidents
2. Use eye protection : Always use safety glasses or goggles.Aface mask should also be worn when
dust is generated.
3. Wear suitable work clothes : Don't wear loose fitting clothes or jewellery. They can be caught in
moving parts and may cause injury. For outdoor work rubber gloves and non-stick footwear are
advised. Wear a protective hair net to contain long hair.
4. Keep children away : Children should be kept away from the work area. Do not permit them to handle
the Hydraulic Tool.
5. Secure the work pieces : Use Test Pump with secure hand to avoid accident.
6. Don't over reach when working : Keep a balanced footing at all times. Avoid abnormal stances and
awkward body positioning.
7. Do not overload or force tools : Tools operate better in the specified performance ranges. Forcing
the tool may cause damage.
8. Check for damage : Before further use always check the protection guards carefully to ensure proper
operation and performance. Check for alignment of moving parts, binding of moving parts, breakage
of parts, mountings and any other condition that may effect the tools operation.An authorised service
dealer should properly repair all damaged parts unless otherwise indicated elsewhere in the
instruction manual. Do not use the tool if sufficient water not available.
9. Storage : When not in use your tools should be stored in a dry area, which is not accessible to
children.
10. Stay alert : Do not use the tool when you are tired. Use common sense and watch what you are
doing.
11. Remove keys and spanners : Do not forget to remove any adjustment keys, spanners and
wrenches before storing the tool.
12. Recommended use : Please note the use of tools other than those described in instruction manuals
or in the product catalogues can result in a risk of personal injury.
SINCE 1958
PRESSURE TESTING PUMP
User’s Instruction Manual
Model : P-231C
Note : Before using this Hydraulic Pressure Test Pump carefully read
through this INSTRUCTIONS MANUAL to ensure efficient, safe
operation. It is recommended that these INSTRUCTIONS be kept readily
available as an important reference when using this Pressure Test Pump

Qty.NO. DESCRIPTION.
1.
2A.2A.
2B.
2C.
3.
4.
5.
6.
7.7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
22.
23.
24.
26.
27.
28.
29.
33.
1
1
1
4
1
1
1
2
1
6
2
1
2
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
CYLINDER
WATER TANK
STAND
BOLT
SUPPORT
PLUNGER
HANDLE
SUPPORT PIN
CENTER PIN
SNAP RING
PLUNGER O-RING P-22
SUCTION CASE
SUCTION & DELIVERY VALVE
SPRING
SUCTION O-RING P-14
STRAINER
VALVE JOINT
DELIVERY O-RING P-15
AIR GAUGESTAND
SPINDLE
BOLT
GREASE CAP
PRESSURE GAUGE
PRESSURE HOSE
GRIP
SUCTION VALVE
O-RING P-18
BUSHING
NAME PLATE
Page # 2- M:231C
PRESSURE TESTING PUMP
CONSTRUCTION
PRESSURE TESTING PUMP
FEATURES : The Testing Pump is very compact, light in weight and can be unbolted to carry easily.
Stand is designed in such a way to keep on plane surface and operate without any foundation. Even
in Testing Pumps also no fixing or foundation is needed. All the working parts are made of stainless
steel & Fiber. All the joints are threaded so that any part can be easily replaced even at site also.
Page # 1- M:231C
2
Prod.
No.
231C
Strock Capacity of
Water Tank Weight Accessories Memo
Plastic
Tank
35mm 13c.c. 5L 5 Kgs. Pressure Hose 1
Bushing 1/2x1/4 1.
Rate of Water Section
Per Stroke
Maximum
Pressure
6MPa
60kg/cm
Unit Conversion : 1MPa = 10Bar = 10.1972kg/Cm²/ = 145.038Psi
1. Install the stop valves to the test pipe (#1,#2).
2. Fill up the test pipe with water by the use of service water or other
supply source.
3. When the test pipe is filled with water, remove air and close the valve
(#2).
4. Connect the tester and the test pipe with the attached pressure-resistant
hose ass'y.
5. Fill the water tank of the tester with water and operate the pump.
6. Open the stop valve (#1) of the test pipe and continue the operation to
fill up with water.
7. When the pressure gauge No.23 equipped to the tester rises to the
required pressure, stop operate the pump.
8. If the pressure does not drop, the test pipe is perfect.
9. If the pressure drops, it is indicative of leakage caused somewhere on
the test pipe.
TESTING PROCEDURES