Inder Hydraulic P-231G Operator's manual

PRESSURE TEST PUMP INSTRUCTION MANUAL
INTRODUCTION
Hydraulic Pressure Test Pump is used to test water and oil line. Its design and structure
tool strong and light weight with high pressure hose & connectors. Seals are made of best
material to ensure the regular working without trouble.
SAFETY INSTRUCTIONS
WARNING : When using tools, the following safety instructions must be observed to reduce the
risk of personal injury and property damage.
Please read and observe the following instructions before use.
1. Keep work area clean : An untidy and cluttered work area increases the risk of accidents
2. Use eye protection : Always use safety glasses or goggles.Aface mask should also be worn when
dust is generated.
3. Wear suitable work clothes : Don't wear loose fitting clothes or jewellery. They can be caught in
moving parts and may cause injury. For outdoor work rubber gloves and non-stick footwear are
advised. Wear a protective hair net to contain long hair.
4. Keep children away : Children should be kept away from the work area. Do not permit them to handle
the Hydraulic Tool.
5. Secure the work pieces : Use Test Pump with secure hand to avoid accident.
6. Don't over reach when working : Keep a balanced footing at all times. Avoid abnormal stances and
awkward body positioning.
7. Do not overload or force tools : Tools operate better in the specified performance ranges. Forcing
the tool may cause damage.
8. Check for damage : Before further use always check the protection guards carefully to ensure proper
operation and performance. Check for alignment of moving parts, binding of moving parts, breakage
of parts, mountings and any other condition that may effect the tools operation.An authorised service
dealer should properly repair all damaged parts unless otherwise indicated elsewhere in the
instruction manual. Do not use the tool if sufficient water not available.
9. Storage : When not in use your tools should be stored in a dry area, which is not accessible to
children.
10. Stay alert : Do not use the tool when you are tired. Use common sense and watch what you are
doing.
11. Remove keys and spanners : Do not forget to remove any adjustment keys, spanners and
wrenches before storing the tool.
SINCE 1958
Page # 2- M:231F
PRESSURE TEST PUMP
User’s Instruction Manual
Model : P-231G
Note : Before using this Hydraulic Pressure Test Pump carefully read
through this INSTRUCTIONS MANUAL to ensure efficient, safe
operation. It is recommended that these INSTRUCTIONS be kept readily
available as an important reference when using this Pressure Test Pump

HYDRAULIC PRESSURE TEST PUMP
FEATURES : The Test Pump is very compact, light in weight and can be unbolted to carry easily.
Stand is designed in such a way to keep on plane surface and operate without any foundation. Even
in high pressure Pumps also no fixing or foundation is needed. All the working parts are made of
stainless steel to stand the specified pressure. All the joints are threaded so that any part can be
easily replaced even at site also.
Prod.
No.
231G
Capacity
(Bars)
700 Kg. / Cm²/70MPa
Tank Cap.
(Ltrs. APX)
15
Tank Cap.
(Ltrs.)
12
Suction
Cap.
10 CC
Wt.
(Kgs.)
30.000
Unit Conversion : 1MPa = 10Bar = 10.1972kg/Cm²/ = 145.038Psi
2
4
3
1
5
6
79
8
10 11
12
13
15
14
16
Page # 1- M:231G Page # 2- M:231G
Pressure 700Kg/cm2
Height 27"
Width 12"
Weight 30Kgs
The following instruction will help in the smooth operation of the pump :
1. Fill the rank with the clean water only. If dust or other foreign particles through the water enter
into the valves, which will cause pressure dropping.
2. Before starting operation, the pressure release valve should be kept open and water should
be allowed to drain out for a few strokes, then close the valve and build the required
pressure. This is to remove air, or else constant pressure cannot be developed.
3. Maximum length of the stroke can used while beginning and should be progressively
reduced when the pressure developed.
4. If the check valve found disturbed and pump fail to develop pressure, the valve seat should
be cleaned or lapped if necessary.
5. Suitable lubrication oil should be used to lubricate the plunger and ensure smooth
operation.
6. While keeping the pump idle, apply, lubricant oil and insert the piston fully in the cylinder so
that water contents will not remain inside the pump and shall be
free of being rusty.
HOW TO OPERATE
HYDRAULIC PRESSURE TEST PUMP
S. No. Description
PART DIAGRAM AND LIST
S. No. Description
1. PLUNGER
2. PUMP BODY
3. LN BOLT 8X40 (4PC)
4. DELIVERY VALVE
PLUG
5. DISTRIBUTOR
6. RELIEF VALVE
RETURN DELIVERY
7. PRESSURE GAUGE
8. SPOTTER
9. LN BOLT 8X45 M8
10. BRACKET
11. HANDLE
12. PVC GRIP
13. STAND
14. HOSE PIPE ½ BSP
15. SECTION PIPE
16. TANK