Industrial Scientific GasBadge Pro User manual

Personal Single Gas Monitor
Activation •Operation •Troubleshooting
Part Number: 17123100-1
Edition: 10
Release Date: Oct. 1, 2018

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Contents
Warnings and Cautionary Statements............................................................................................................................4
Recommended Practices................................................................................................................................................5
Procedure Frequency ...............................................................................................................................................6
Recommended procedure frequency........................................................................................................................7
First Use...................................................................................................................................................................7
Hardware Overview.......................................................................................................................................................8
Unpacking the Instrument..............................................................................................................................................8
Display Overview..........................................................................................................................................................9
Activation ....................................................................................................................................................................10
Countdown Screen.................................................................................................................................................10
Operating Quick Start Guides......................................................................................................................................11
Basic Operating Flowchart ....................................................................................................................................11
Configuration Mode Flowchart..............................................................................................................................12
General Operation........................................................................................................................................................14
Gas Monitoring Screen..........................................................................................................................................14
Days Since Calibration ..........................................................................................................................................15
Days Until Calibration...........................................................................................................................................16
Zero Initiate (Toxic Sensors Only – For Oxygen Sensors, Skip to Calibration Section).......................................17
Zeroing Failed........................................................................................................................................................18
Zero Passed............................................................................................................................................................18
Calibration .............................................................................................................................................................19
Calibration Passed..................................................................................................................................................21
Calibration Failed ..................................................................................................................................................21
Bump Test..............................................................................................................................................................22
Peak Reading .........................................................................................................................................................22
TWA Gas Reading Screen.....................................................................................................................................23
STEL Gas Reading Screen.....................................................................................................................................25
Create Session........................................................................................................................................................25
Event Log...............................................................................................................................................................27
Shutdown...............................................................................................................................................................27
Shutdown Password Screen...................................................................................................................................28
Configuration Mode ....................................................................................................................................................29
Introduction............................................................................................................................................................29
Security Code.........................................................................................................................................................30
Calibration .............................................................................................................................................................31
Days Since Calibration ..........................................................................................................................................31
Days Until Calibration...........................................................................................................................................31
Initiate Print ...........................................................................................................................................................31
Low Alarm Setpoint...............................................................................................................................................32
High Alarm Setpoint..............................................................................................................................................34
TWA Alarm Setpoint.............................................................................................................................................35
Set TWA Interval...................................................................................................................................................36
STEL Alarm Setpoint ............................................................................................................................................37
Set Calibration Gas Concentration.........................................................................................................................39
Set Clock................................................................................................................................................................40
Set Calendar Month/Day........................................................................................................................................42
Set Security Code...................................................................................................................................................44
Set Data Log Interval.............................................................................................................................................46
Primary Display Setting.........................................................................................................................................47
Always On Option .................................................................................................................................................49
Set Confidence Indicator........................................................................................................................................50
Alarm Latch Setup.................................................................................................................................................52
Zero In Field Option ..............................................................................................................................................53
Cal In Field Option ................................................................................................................................................54
Cal Date View Option Screen................................................................................................................................55
Calibration Past Due Alarm...................................................................................................................................57
Calibration Due Setpoint........................................................................................................................................58
Bump in Field Option ............................................................................................................................................59
Bump Overdue Alarm Enable................................................................................................................................61

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Bump Test Interval ................................................................................................................................................62
Bump Test Timeout ...............................................................................................................................................63
The DS2 Docking Station (Optional Accessory).........................................................................................................65
Datalink (Optional Accessory) ....................................................................................................................................65
Troubleshooting and Maintenance ..............................................................................................................................65
Diagnosing Common Problems.............................................................................................................................65
Alarm Screen .........................................................................................................................................................65
Battery Failure .......................................................................................................................................................66
Sensor Missing Error .............................................................................................................................................66
Unexpected Instrument Error.................................................................................................................................67
Replacing Parts......................................................................................................................................................67
Replacing the Sensor..............................................................................................................................................70
Sensor Specifications...................................................................................................................................................72
Ordering Information – Accessories and Peripheral Equipment .................................................................................74
General Specifications.................................................................................................................................................75
Warranty Policy...........................................................................................................................................................76
Limitation of Liability .................................................................................................................................................76
Agency Certifications..................................................................................................................................................77
CONTACTS................................................................................................................................................................78

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Warnings and Cautionary Statements
IMPORTANT: Failure to perform certain procedures or note certain conditions may impair the
performance of this product. For maximum safety and optimal performance, please read and
follow the procedures and conditions listed below.
IMPORTANT: Read and understand this manual before operating.
WARNING: Substitution of components may impair intrinsic safety.
WARNING: The instrument contains a lithium battery which may leak or explode if the
instrument is mistreated. Do not attempt to disassemble or dispose of in fire.
WARNING: To prevent ignition of flammable or combustible atmospheres, only
change the battery in a non-hazardous location.
WARNING: To prevent ignition of flammable or combustible atmospheres, read,
understand, and adhere to the manufacturer’s maintenance procedures.
WARNING: To prevent ignition of flammable or combustible atmospheres, only the
following lithium CR2 batteries are approved for use with this instrument.
Manufacturer Part Number
Panasonic CR2
Sanyo CR2
DuracellUltra CR2/DLCR2
Kodak CR2/KCR2
Energizere21CR2/EL1CR2/CR2
Varta/Power One CR2/CR2NP
The GasBadge Pro is certified for use within the ambient temperature range of -40oC to
60oC (-40oF to 140oF).
The GasBadge
Pro complies with the following European Union Directives: ATEX
2014/34/EU; EMC 2014/30/EU; and, RoHS 2011/65/EU.
The EC Type Examination Certificate is LCIE 10 ATEX 3088X with marking Code Ex
ia I/IIC T4, for Equipment Group and Category I M1 and II 1G.
The IECEx Certificate is LCI 10.0036X with marking code Ex ia I/IIC T4, -40°C ≤ Ta ≤
+60°C.
The INMETRO Certificate is DNV 13.0126 X, with marking code Ex ia I Ma / Ex ia IIC
T4 Ga, -40°C ≤ Ta ≤ +60°C.
The GasBadge Pro is marked with the symbol “Exia,” which is used by the Canadian
Standards Association to designate the instrument as INTRINSICALLY SAFE. Note
that the intrinsic safety is not certified by CSA
when this instrument is used in
atmospheres containing oxygen concentrations above 21%.
Prior to each day’s use, a bump test should be performed. If the instrument does not pass
the bump test, a full calibration is recommended.
For purposes of minimizing electromagnetic interference (EMI) and radio-frequency
interference (RFI) in the application environment, the alarm functions of the GasBadge

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Pro are unaffected when placed in close proximity to handheld radios1. This applies to
all sensors specified for this instrument.
Never cover or insert foreign objects into the alarm signal opening. The opening must
remain clear and free of foreign objects, otherwise any alerts made during an alarm state
may not be heard or identified.
Contact your service representative immediately if you suspect that the GasBadge Pro is
working abnormally.
WARNING: The use of leather cases can produce inaccurate readings with diffusion
(non-aspirated) gas detection instrum
ents for specific monitoring applications. Leather
cases should be used ONLY as carrying cases, and NOT for continuous monitoring, with
diffusion instruments configured to measure gases other than O2, CO, CO2, H2S, and
combustible gases (LEL/CH4).
Recommended Practices
Procedures
When completed regularly, the procedures defined below help to maintain proper
instrument functionality and enhance operator safety.
Configuration. The configuration process allows qualified personnel to review and
adjust a unit's settings.
Bump Test (or "functional test"). Bump testing checks for sensor and alarm
functionality. The installed sensor is briefly exposed to an expected concentration
of calibration gas that is greater than the sensor’s low alarm set point. When the
sensor “passes” the test, it is “functional” and the unit will alarm. The sensor’s
“pass” or “fail” result is indicated on the unit’s display.
NOTE: A bump test does not measure for sensor accuracy (see Calibration).
Zero. Zeroing sets the installed sensor to recognize the ambient air as clean air. If
the ambient air is not truly clean air, gasses that are present and relevant to the
installed sensor type will be measured and displayed as zero. Readings will be
inaccurate until the unit is zeroed in a clean-air environment or with a zero air
cylinder.
Calibration. All sensors gradually degrade over time. This diminishes a sensor's
ability to measure gas concentrations accurately; however, regular calibrations
adjust the instrument to compensate for this decline in sensitivity. During
calibration, the installed sensor is exposed to an expected concentration of
calibration gas and, when needed, the instrument will self-adjust to ensure the
accurate measurement and display of gas concentration values.
1Within 1 meter of a handheld radio emitting an electromagnetic signal of up to 5 watts in the frequency range of
80 MHz to 2.4 GHz.

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NOTE: When a sensor has degraded beyond an acceptable level, no further adjustment is
possible and the sensor will no longer pass calibration.
Peak Readings. The instrument stores the highest detected gas readings, the "peak
readings" or "peaks". Bump testing and calibration will often register new peak
readings. Therefore, the clearing of the peak readings should follow each
calibration. The instrument operator may also wish to clear the peak readings after
a bump test, before a change in location, or after an alarm is addressed and cleared.
NOTE: The peak readings and the data log readings are stored independently of one another;
therefore, clearing the peak reading does not affect the data log. Powering the instrument off or
changing its battery does not affect the peak reading. These checks and balances help promote
operator safety, and serve to contain the peak readings in a “black-box” manner. In the event of a
gas-related incident, this black-box record can be useful to the safety team or a prospective
investigator.
Procedure Frequency
Industrial Scientific Corporation (ISC) minimum frequency recommendations for
each procedure are summarized in the table below. These recommendations are
based on field data, safe work procedures, industry best practices, and regulatory
standards to enhance worker safety. ISC is not responsible for setting customer
safety practices and policies. These policies may be affected by the directives and
recommendations of regulatory groups, environmental conditions, operating
conditions, instrument use patterns and exposure to gas, and other factors.

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Recommended procedure frequency
Procedure ISC Recommended minimum frequency
Configuration Before first use and as needed thereafter.
Calibration
a
Before first use and monthly thereafter.
Bump testbPrior to each day’s use.
aBetween regular calibrations, ISC also recommends a calibration be performed immediately following
each of these incidences: the unit falls, is dropped, or experiences another significant impact; is exposed
to water; fails a bump test; or has been repeatedly exposed to an over-range (positive or negative) gas
concentration. A calibration is also recommended after the installation of a new (or replacement) sensor.
bIf conditions do not permit daily testing, bump tests may be done less frequently based on company
safety policy.
NOTE: The use of calibration gases not provided by ISC may void product warranties and limit
potential liability claims.
First Use
The GasBadge Pro single-gas monitor (instrument) is powered by a user
replaceable lithium, non-rechargeable battery with a 2,600 hour runtime (typical).
Note that the LCD on the GasBadge Pro shows the status of the battery.
If the battery level indicates full, qualified personnel should configure and calibrate
the unit before its first use.

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Hardware Overview
Unpacking the Instrument
The shipping box should contain the following items. Account for each item
before discarding the box.
Quantity Part Number Description
1 18100060-x GasBadgePro Monitor
1 17123100 Manual
1 17124033 Cal-Cup
1 17093659 Urethane Tubing
After unpacking, if any listed item is missing, contact either your local distributor
of Industrial Scientific products or call Industrial Scientific Corporation at
1-800-DETECTS (338-3287) in the United States and Canada, or 412-788-4353.
IR Port
Audible Alarm
Port
Enter button
Graphical Display
Visual Alarm Lens
Sensor Opening and
Removable Patch
(Water/Dust Barrier)
Concussion-proof
Overmold
Mode Button
(On/Off Button)
Up Arrow Button
Down Arrow Button

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Display Overview
LCD Display Panel Overview

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Activation
To turn on the GasBadge Pro,
hold the Mode button
for at
least 3 seconds. Each alarm
indicator – the left LED
, the
right LED, the speaker
, the
vibrating alarm
, and the
backlight –
is tested for one
second.
Following the
segment and alarm indicator
test, the instrument displays
the software version
. If the
Days Since/Until Calibration
option is enabled, this screen
is displayed.
Activating the GasBadge Pro Personal Monitor
NOTE: Any button press activates the backlight for a period of 5 seconds.
Countdown Screen
The countdown screen is entered after the
Software Version screen
times out. The
primary display shows
a decrementing
countdown from 20 seconds.
To enter the Configuration Mode
, press the
up and down arrow buttons simultaneously
for 3 seconds during this countdown. The
device will display the Enter Security Code
screen (assuming the security code
has been
set to a number greater than zero).
Countdown Screen
If the security code is set to zero, then the Security Code screen is bypassed and the
Zero Initiate screen (for toxic sensors) or Cal Initiate screen (for O2sensors) is
displayed. If no buttons are pressed, the GasBadge Pro proceeds to the Gas
Monitoring screen after the countdown reaches zero.
The confidence Checkmark indicator is active at this point, indicating that all
internal checks have passed.

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Operating Quick Start Guides
Basic Operating Flowchart

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Configuration Mode Flowchart

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Configuration Mode Flowchart (Continued)

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General Operation
Normal operation modes include the following:
•Gas Monitoring
•Days Since/Until Calibration (if enabled)
•Zero Initiate (if enabled)
•Calibration (if enabled)
•Peak Reading
•Time Weighted Average (TWA) Reading (except O2)
•Short Term Exposure Limit (STEL) Reading (except O2)
•Create Session.
The operation modes are explained in the sections that follow.
Gas Monitoring Screen
The primary operating screen is the Gas Monitoring screen. The Gas Monitoring
screen may utilize one of three displays:
•Concentration in PPM (for toxic sensors)
•Concentration in Percent Volume (for oxygen sensors)
•Gas Sensor Type Only (selectable for either sensor type).
Gas Monitoring Screens
NOTE: The Enter button activates the backlight and initiates IR print.

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In the presence of a gas concentration that
exceeds the low or high level threshold, the
instrument enters an alarm screen. Alarm
detection in any of the instrument’s normal
operating screens – the battery life
, peak, or
initiate print screens – forces
a transition
back to the Gas Monitoring screen. The
alarm screen
is indicated on the display by
the Alarm indicator
and either the Up
indicator or Down indicator which designate
a high or low alarm, respectively.
High Alarm Screen
These icons are in addition to the values and icons normally displayed in the
current monitoring screen. From this screen, the Up Arrow button can toggle
through the menus.
Actions Available from Monitor Screen
Action Response
Enter button
press
Clear any latched alarms if latch alarms feature is
enabled and initiate the printing of the event log.
Up Arrow
button press
If View Cal Date is set, go to Days Since/Until
Calibration screen.
If View Cal Date is not set, go to:
(a) Zero Initiate screen (if Zero In Field is
enabled), or
(b)Peak Gas Reading screen (if Zero In Field is
disabled).
NOTE: The battery indicator is active and indicates the battery life remaining.
NOTE: In an over-range condition, the display shows a blinking “OR.” Any
over-range values in the event log or peaks are truncated at the measurement range
of the sensor.The instrument stores the number of over-range conditions that
occur. This number is accessible through the ModBus interface.
Days Since Calibration
The primary display of the Days Since Calibration screen indicates the number of
days that have passed since the last calibration. The Days indicator displays the
number as days, and the Gas Bottle indicator shows that this is a calibration issue.

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This screen is displayed if the View Cal Date option is turned on, and the View
Last/Next Cal Date option is set to view the last cal date.
Days Since Calibration Screen
Actions Available from the Days Since Calibration Screen
Action Response
Up Arrow
button press
If View Cal Date is set, go to Days Since/Until
Calibration screen.
If View Cal Date is not set, go to:
(c) Zero Initiate screen (if Zero In Field is
enabled), or
(d)Peak Gas Reading screen (if Zero In Field is
disabled).
30 second
timeout
Go to Gas Monitoring screen.
Days Until Calibration
The primary display of the Days
Until Calibration screen
indicates the
number of days until the next
calibration is due. The Days
indicator
is active to designate this
number as days, and the Gas Bottle
indicator
is active to designate it as a
calibration issue. This screen is
displayed if the View Cal Date
option is turned on, and the View
Last/Next Cal Date option is set to
view the next cal date.
Days Until Calibration

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Actions Available from the Days Until Calibration Screen
Action Response
Up Arrow
button press
If Zero In Field is enabled, go to Zero Initiate
screen (for toxic sensor) or Cal Initiate (for O2
sensor).
If Zero In Field is disabled, go to Peak Gas
Reading screen.
30 second
timeout
Go to Gas Monitoring screen.
Zero Initiate (Toxic Sensors Only – For Oxygen Sensors, Skip to
Calibration Section)
IMPORTANT: Before zeroing, ensure the instrument is located in a fresh air
environment. If background gas is present, the use of a zero air cylinder is
recommended.
The Zero screen allows you to begin the zeroing process (for toxic sensors), by
pressing the Enter button. The Zero icon blinks, signifying that zeroing will begin
if you press Enter. For oxygen sensors, this screen is not displayed. Pressing the
Up Arrow button at this screen navigates to the Peak screen.
While zeroing, the display shows the Zero icon, the gas type, and a blinking Clock
icon to show that this step takes some time. If the zeroing process fails, a
transition is made to the Zero Fail screen. If the zeroing passes, a transition is
made to the Zero Pass screen.
Zero Initiate Screen Zeroing In Process

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Zeroing Failed
The Zeroing Failed screen (with the Zero icon
and a flashing Warning icon)
indicates to the
user that the zeroing process
could not achieve
a sensor offset correction within the allowable
limits of the instrument. The instrument is
placed in periodic alarm
(one alarm burst every
15 seconds) while in this condition.
Zeroing Failed Screen
From this screen, the user only has the option to repeat the zeroing process by
pressing the Enter button.
Actions Available from the Zeroing Failed Screen
Action Response
Enter button press Go to Zeroing In Process screen.
Zero Passed
The Zero Passed screen shows that the zero
process completed successfully. After 5
seconds, the Calibration screen is displayed.
Zero Passed Screen
Actions Available from the Zero Passed Screen
Action Response
Mode button press
If Zero Process entered from Configuration mode,
then go to Zero Initiate in Configuration Mode.
If Zero Process entered from Monitoring mode,
then go to Gas Monitoring screen.
Enter button press Go to Calibration Initiate screen.
5 second timeout Go to Calibration Initiate screen.

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Calibration
Gas detection instruments are potentially life-saving devices. Recognizing this fact,
Industrial Scientific Corporation recommends that a functional (“bump”) test be
performed on every instrument prior to each day’s use. A functional test is defined
as a brief exposure of the monitor to a concentration of gas(es) in excess of the
lowest alarm setpoint for each sensor for the purpose of verifying sensor and
alarm operation and is not intended to be a measure of the accuracy of the
instrument.
Industrial Scientific further recommends that a full instrument calibration be
performed using a certified concentration(s) of Industrial Scientific branded
calibration gas(es) monthly to ensure maximum accuracy. Use of calibration
gases from manufacturers other than Industrial Scientific may void product
warranties and limit liability claims against the manufacturer.
If an instrument fails to operate properly following any functional “bump” test, a
full calibration should be performed prior to use.
Calibrating with Ambient Air (Oxygen Sensors Only)
NOTE: Clean ambient air
may be used for oxygen
calibration. If a clean air environment
is in question or
if a zero air cylinder calibration is preferred, please skip
to the Calibrating with Gas Cylinders section.
On the Calibration screen, the Cal Gas Bottle icon
flashes, notifying you to press Enter to begin
calibration.
Upon completion of calibration, the instrument beeps
once, and either Cal Passed () or Cal Failed
(!) is
displayed along with the sensor span reserve.
Calibration Cup
Calibration Initiate Screen
Cal Leveling Off Screen
Calibrating with Gas Cylinders (Toxic Sensors or Zero Air Cylinder
Calibration)
Place the supplied calibration cup onto the top of the instrument and connect the
calibration cup to the gas cylinder with the supplied tubing.

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On the Calibration screen, the Cal Gas Bottle icon flashes, notifying you to apply
the gas concentration shown and press Enter to begin calibration. Calibrate using a
flow rate of 0.5 LPM.
Upon completion of calibration, the instrument beeps once and either the Cal
Passed () or Cal Failed (!) icon is displayed along with the sensor span reserve.
Cal Passed (

) Screen
Cal Failed (!) Screen
Actions Available from the Calibration Initiate Screen
Action Response
Enter button press Initiates calibration.
Up button press Go to Peak Gas Reading.
Mode button press
If entered from Configuration mode
, then go to
Zero Initiate in Configuration Mode.
If entered from Monitoring mode, then go to Gas
Monitoring screen.
30 second timeout
Actions Available During Calibration
Action Response (O2or Toxic Sensor)
Mode button press Aborts calibration.
Calibration passes Go to Cal Passed.
Calibration fails Go to Cal Failed.
5 minute timeout Go to Cal Failed.