Teledyne T100 User manual

Operation Manual

Model T100

UV Fluorescence SO2Analyzer

Also supports operation of:

when used in conjunction with:

Model T100U Analyzer

T100U addendum, PN 06840

Model T100H Analyzer

T100H addendum, PN 07265

Model T108 Analyzer

T108 addendum, PN 07268

Model T108U Analyzer T100U addendum, PN 06840, and

T108 addendum, PN 07268

9970 CARROLL CANYON ROAD

SAN DIEGO, CA 92131-1106

USA

Toll-free Phone: 800-324-5190

Phone: +1 858-657-9800

Fax: +1 858-657-9816

Email: api-[email protected]

Website: http://www.teledyne-api.com/

Teledyne API 05 August 2016

NOTICE OF COPYRIGHT

TRADEMARKS

All trademarks, registered trademarks, brand names or product names appearing in this

document are the property of their respective owners and are used herein for

identification purposes only.

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

IMPORTANT SAFETY INFORMATION

Important safety messages are provided throughout this manual for the purpose of

avoiding personal injury or instrument damage. Please read these messages carefully.

Each safety message is associated with a safety alert symbol and placed throughout this

manual and inside the instrument. The symbols with messages are defined as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying

message for specific information.

CAUTION: Hot Surface Warning

Do Not Touch:Touching some parts of the instrument without

protection or proper tools could result in damage to the part(s)

and/or the instrument.

Technician Symbol: All operations marked with this symbol are

to be performed by qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the

central safety grounding point for the instrument.

CAUTION

GENERAL SAFETY HAZARD

The T100 Analyzer should only be used for the purpose and in the

manner described in this manual. If you use the T100 in a manner other

than that for which it was intended, unpredictable behavior could ensue

with possible hazardous consequences.

NEVER use any gas analyzer to sample combustible gas(es).

Note Technical Assistance regarding the use and maintenance of the T100 or

any other Teledyne API product can be obtained by contacting Teledyne

API’s Technical Support Department:

Phone: 800-324-5190

Email: sda_techsupport@teledyne.com

or by accessing various service options on our website at

http://www.teledyne-api.com/.

06807F DCN7335

iii

CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des

blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque

consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent

dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne

complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher

: Toucher à certaines parties de l’instrument sans protection ou

sans les outils appropriés pourrait entraîner des dommages aux pièces ou à

l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent

être effectuées uniquement par du personnel de maintenance qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central

de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière décrite

dans ce manuel. Si vous utilisez cet instrument d’une autre manière

que celle pour laquelle il a été prévu, l’instrument pourrait se comporter

de façon imprévisible et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz

combustibles!

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

WARRANTY

WARRANTY POLICY (02024J)

Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment

failure occur, TAPI assures its customers that prompt service and support will be available.

(For the instrument-specific warranty period, please refer to the “Limited Warranty” section

in the Terms and Conditions of Sale on our website at the following link:

http://www.teledyne-api.com/terms_and_conditions.asp).

COVERAGE After the warranty period and throughout the equipment lifetime, TAPI stands ready to

provide on-site or in-plant service at reasonable rates similar to those of other manufacturers

in the industry. All maintenance and the first level of field troubleshooting are to be

performed by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be repaired to the

extent and according to the current terms and conditions of the respective equipment

manufacturer’s warranty.

PRODUCT RETURN All units or components returned to Teledyne API should be properly packed for

handling and returned freight prepaid to the nearest designated Service Center. After the

repair, the equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at

http://www.teledyne-api.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

Failure to comply with proper anti-Electro-Static Disch

arge (ESD) handling and packing

instructions and Return Merchandise Authorization (RMA) procedures when returning parts for

repair or calibration may void your warranty. For anti-

ESD handling and packing instructions

please refer to the manual, Fundamentals of ESD, PN 04786, in its “Packing Components for

Return to Teledyne API’s Customer Service” section. The manual can be downloaded from our

website at http://www.teledyne-api.com.RMA procedures can also be found on our website.

06807F DCN7335

ABOUT THIS MANUAL

Presented here is information regarding the documents that are included with this

manual (Structure), its history of release and revisions (Revision History), how the

content is organized (Organization), and the conventions used to present the information

in this manual (Conventions Used).

STRUCTURE

This T100 manual, PN 06807, is comprised of multiple documents, assembled in PDF

format, as listed below.

Part No. Rev Name/Description

06807 F Operation Manual, T100 UV Fluorescence SO2Analyzer

05036 F Appendix A, Menu Trees and related software documentation

06845 A Spare Parts List (in Appendix B of this manual)

04357 A AKIT, Expendables, basic (in Appendix B of this manual)

01475 A AKIT, Expendables, IZS (in Appendix B of this manual)

04728 A AKIT, Spares (in Appendix B of this manual)

04796 F Appendix C, Repair Form

06908 B Interconnect Diagram (in Appendix D of this manual)

Note We recommend that this manual be read in its entirety before any attempt

is made to operate the instrument.

CONVENTIONS USED

In addition to the safety symbols as presented in the Important Safety Information page,

this manual provides special notices related to the safety and effective use of the

analyzer and other pertinent information.

Special Notices appear as follows:

ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY

This special notice provides information to avoid damage to your

instrument and possibly invalidate the warranty.

IMPORTANT IMPACT ON READINGS OR DATA

Could either affect accuracy of instrument readings or cause loss of data.

Note Pertinent information associated with the proper care, operation or

maintenance of the analyzer or its parts.

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

REVISION HISTORY

This section provides information regarding the history of changes to this manual.

T100 Manual, PN06807

Date

Rev

DCN

Change Summary

2016 Aug 05 F 7335 Administrative updates.

2016 April 19 E 7230 Clarified Range setup when using dilution factor option; other administrative fixes.

2015 June 28 D 7088 Condensed content; implemented DCRs

2013 Apr 22 C 6650 Administrative corrections; technical corrections

2011 Aug 22 B 6192 Administrative change: reorganized structure.

Technical Updates: added MODBUS Quick Setup (Section 6.6.1), update Appendices A

and D with latest revisions.

2010 Sep 7 A 5834 Initial release

06807F DCN7335

vii

TABLE OF CONTENTS

Important Safety Information..............................................................................................................................ii

CONSIGNES DE SÉCURITÉ ...............................................................................................................................iii

Warranty...............................................................................................................................................................iv

About This Manual...............................................................................................................................................v

Revision History..................................................................................................................................................vi

TABLE OF CONTENTS..........................................................................................................VII

List of Figures......................................................................................................................................................xi

List of Tables.....................................................................................................................................................xiv

1. INTRODUCTION, FEATURES AND OPTIONS ................................................................. 17

T100 Overview.............................................................................................................................................171.1. Features .......................................................................................................................................................181.2. T100 Documentation...................................................................................................................................181.3. Options.........................................................................................................................................................181.4.

2. SPECIFICATIONS, APPROVALS & COMPLIANCE......................................................... 23

Specifications and Approvals....................................................................................................................232.1. EPA Equivalency Designation...................................................................................................................252.2. Approvals and Certifications.....................................................................................................................252.3. EMC.......................................................................................................................................................252.3.1. Safety.....................................................................................................................................................252.3.2. Other Type Certifications.......................................................................................................................252.3.3.

3. GETTING STARTED.......................................................................................................... 27

Unpacking the T100 Analyzer....................................................................................................................273.1. Ventilation Clearance.............................................................................................................................283.1.1.

Instrument Layout.......................................................................................................................................293.2. Front Panel.............................................................................................................................................293.2.1. Rear Panel.............................................................................................................................................333.2.2. Internal Chassis Layout .........................................................................................................................353.2.3.

Connections and Setup..............................................................................................................................363.3. Electrical Connections ...........................................................................................................................363.3.1. Pneumatic Connections.........................................................................................................................523.3.2.

Startup, Functional Checks, and Initial Calibration.................................................................................653.4. Startup....................................................................................................................................................653.4.1. Warning Messages ................................................................................................................................653.4.2. Functional Checks .................................................................................................................................673.4.3. Initial Calibration ....................................................................................................................................693.4.4.

4. OVERVIEW OF OPERATING MODES .............................................................................. 75

Sample Mode...............................................................................................................................................774.1. Test Functions .......................................................................................................................................774.1.1. Warning Messages ................................................................................................................................804.1.2.

Calibration Mode.........................................................................................................................................814.2. Setup Mode..................................................................................................................................................814.3. Password Security.................................................................................................................................814.3.1. Primary Setup Menu ..............................................................................................................................824.3.2. Secondary Setup Menu (SETUP>MORE).............................................................................................824.3.3.

5. SETUP MENU .................................................................................................................... 83

SETUP – CFG: Configuration Information................................................................................................835.1. SETUP – ACAL: Automatic Calibration Option........................................................................................835.2. SETUP – DAS: Internal Data Acquisition System....................................................................................845.3. SETUP – RNGE: Analog Output Reporting Range Configuration..........................................................845.4.

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

viii

Available Analog Output Signals ...........................................................................................................845.4.1. Physical Range versus Analog Output Reporting Ranges....................................................................855.4.2. Reporting Range Modes: Single, Dual, Auto Ranges ...........................................................................865.4.3. Range Units ...........................................................................................................................................905.4.4. Dilution Ratio (Option)............................................................................................................................925.4.5.

SETUP – PASS: Password Protection......................................................................................................935.5. SETUP – CLK: Setting the Internal Time-of-Day Clock...........................................................................965.6. SETUP – COMM: Communications Ports.................................................................................................985.7. ID (Instrument Identification)..................................................................................................................985.7.1. INET (Ethernet)......................................................................................................................................995.7.2. COM1 and COM2 (Mode, Baud Rate and Test Port)............................................................................995.7.3.

SETUP – VARS: Variables Setup and Definition....................................................................................1005.8. SETUP – DIAG: Diagnostics Functions ..................................................................................................1025.9. Signal I/O .............................................................................................................................................1045.9.1. Analog Output Step Test......................................................................................................................1055.9.2. Analog I/O Configuration......................................................................................................................1065.9.3. Optic Test.............................................................................................................................................1195.9.4. Electrical Test ......................................................................................................................................1205.9.5. Lamp Calibration..................................................................................................................................1215.9.6. Pressure Calibration ............................................................................................................................1225.9.7. Flow Calibration ...................................................................................................................................1235.9.8. Test Channel Output............................................................................................................................1245.9.9.

6. COMMUNICATIONS SETUP AND OPERATION ............................................................ 127

Data Terminal / Communication Equipment (DTE DCE).......................................................................1276.1. Communication Modes, Baud Rate and Port testing............................................................................1276.2. Communication Modes ........................................................................................................................1286.2.1. COMM Port Baud Rate........................................................................................................................1306.2.2. COMM Port Testing.............................................................................................................................1316.2.3.

RS-232........................................................................................................................................................1316.3. RS-485 (Option).........................................................................................................................................1326.4. Ethernet......................................................................................................................................................1326.5. Configuring Ethernet Communication Manually (Static IP Address)...................................................1336.5.1. Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP) .............1356.5.2. USB Port for Remote access...............................................................................................................1376.5.3.

Communications Protocols .....................................................................................................................1396.6. MODBUS .............................................................................................................................................1396.6.1. HESSEN ..............................................................................................................................................1416.6.2.

7. DATA ACQUISITION SYSTEM (DAS) AND APICOM..................................................... 147

DAS Structure............................................................................................................................................1487.1. DAS Channels .....................................................................................................................................1487.1.1. DAS Parameters..................................................................................................................................1497.1.2. DAS Triggering Events ........................................................................................................................1507.1.3.

Default DAS Channels..............................................................................................................................1507.2. Viewing DAS Data and Settings ..........................................................................................................1537.2.1. 7.3Editing DAS Data Channels............................................................................................................1547.2.2. Trigger Events......................................................................................................................................1567.2.3. Editing DAS Parameters......................................................................................................................1577.2.4. Sample Period and Report Period.......................................................................................................1597.2.5. Number of Records..............................................................................................................................1607.2.6. RS-232 Report Function......................................................................................................................1627.2.7. Compact Report...................................................................................................................................1627.2.8. Starting Date........................................................................................................................................1627.2.9. Disabling/Enabling Data Channels ....................................................................................................1637.2.10. HOLDOFF Feature ............................................................................................................................1647.2.11.

APICOM Remote Control Program..........................................................................................................1657.3. Remote DAS Configuration via APICOM................................................................................................1667.4.

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

8. REMOTE OPERATION OF THE ANALYZER.................................................................. 169

Remote Operation Using the External Digital I/O ..................................................................................1698.1. Status Outputs .....................................................................................................................................1698.1.1. Control Inputs.......................................................................................................................................1708.1.2.

Remote Operation Using the External Serial I/O ...................................................................................1728.2. Terminal Operating Modes ..................................................................................................................1728.2.1. Help Commands in Terminal Mode .....................................................................................................1728.2.2. Command Syntax ................................................................................................................................1738.2.3. Data Types...........................................................................................................................................1738.2.4. Status Reporting ..................................................................................................................................1748.2.5.

Remote Access by Modem.......................................................................................................................1758.3. COM Port Password Security ..................................................................................................................1788.4. Additional Communications Documentation.........................................................................................1788.5.

9. CALIBRATION PROCEDURES....................................................................................... 179

Calibration Preparations ..........................................................................................................................1799.1. Required Equipment, Supplies, and Expendables ..............................................................................1799.1.1. Data Recording Devices......................................................................................................................1819.1.2.

Manual Calibration....................................................................................................................................1829.2. Manual Calibration Checks ......................................................................................................................1859.3. Manual Calibration with Zero/Span Valves.............................................................................................1869.4. Manual Calibration with IZS Option ........................................................................................................1899.5. Manual Calibration Checks with IZS or Zero/Span Valves ...................................................................1899.6. Manual Calibration in DUAL or AUTO Reporting Range Modes..........................................................1929.7. Calibration With Remote Contact Closures.........................................................................................1929.7.1.

Automatic Calibration (AutoCal) .............................................................................................................1939.8. Calibration Quality....................................................................................................................................1969.9. Calibration of Optional Sensors............................................................................................................1979.10. O2Sensor Calibration ........................................................................................................................1979.10.1. CO2Sensor Calibration......................................................................................................................2019.10.2.

EPA Protocol Calibration .......................................................................................................................2059.11.

10. INSTRUMENT MAINTENANCE .................................................................................... 207

Maintenance Schedule ...........................................................................................................................20910.1. Predictive Diagnostics............................................................................................................................21110.2. Maintenance Procedures........................................................................................................................21210.3. Changing the Sample Particulate Filter.............................................................................................21210.3.1. Changing the IZS Permeation Tube ..................................................................................................21310.3.2. Changing the External Zero Air Scrubber..........................................................................................21310.3.3. Changing the Critical Flow Orifice .....................................................................................................21410.3.4. Checking for Light Leaks ...................................................................................................................21510.3.5. Detailed Pressure Leak Check ..........................................................................................................21610.3.6. Performing a Sample Flow Check.....................................................................................................21710.3.7. Hydrocarbon Scrubber (Kicker) .........................................................................................................21710.3.8.

11. TROUBLESHOOTING & SERVICE............................................................................... 219

General Troubleshooting .......................................................................................................................22011.1. Fault Diagnostics with Warning Messages........................................................................................22011.1.1. Fault Diagnosis with Test Functions..................................................................................................22311.1.2. Using the Diagnostic Signal I/O Functions ........................................................................................22511.1.3.

Status LEDs.............................................................................................................................................22711.2. Motherboard Status Indicator (Watchdog).........................................................................................22711.2.1. CPU Status Indicators........................................................................................................................22711.2.2. Relay Board Status LEDs..................................................................................................................22811.2.3.

Gas Flow Problems.................................................................................................................................22811.3. Zero or Low Sample Flow..................................................................................................................22811.3.1. High Flow...........................................................................................................................................22911.3.2.

Calibration Problems..............................................................................................................................22911.4. Negative Concentrations....................................................................................................................22911.4.1.

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

No Response .....................................................................................................................................22911.4.2. Unstable Zero and Span....................................................................................................................23011.4.3. Inability to Span - No SPAN Button...................................................................................................23011.4.4. Inability to Zero - No ZERO Button....................................................................................................23111.4.5. Non-Linear Response........................................................................................................................23111.4.6. Discrepancy Between Analog Output and Display............................................................................23211.4.7.

Other Performance Problems................................................................................................................23211.5. Excessive noise.................................................................................................................................23211.5.1. Slow Response..................................................................................................................................23211.5.2. The Analyzer Doesn’t Appear on the LAN or Internet.......................................................................23211.5.3.

Subsystem Checkout..............................................................................................................................23311.6. AC Power Configuration ....................................................................................................................23311.6.1. DC Power Supply...............................................................................................................................23411.6.2. I2C Bus...............................................................................................................................................23511.6.3. Touch-screen Interface......................................................................................................................23511.6.4. LCD Display Module..........................................................................................................................23511.6.5. Relay Board .......................................................................................................................................23611.6.6. Motherboard.......................................................................................................................................23611.6.7. CPU....................................................................................................................................................23811.6.8. RS-232 Communication.....................................................................................................................23811.6.9. Shutter System ................................................................................................................................23911.6.10. PMT Sensor.....................................................................................................................................24011.6.11. PMT Preamplifier Board...................................................................................................................24011.6.12. PMT Temperature Control PCA.......................................................................................................24011.6.13. High Voltage Power Supply.............................................................................................................24011.6.14. Pneumatic Sensor Assembly...........................................................................................................24111.6.15. Sample Pressure .............................................................................................................................24211.6.16. IZS Option........................................................................................................................................24211.6.17. Box Temperature.............................................................................................................................24211.6.18. PMT Temperature............................................................................................................................24211.6.19.

Service Procedures.................................................................................................................................24311.7. Disk-on-Module Replacement ...........................................................................................................24311.7.1. Sensor Module Repair & Cleaning ....................................................................................................24511.7.2.

Frequently Asked Questions (FAQs)....................................................................................................26011.8. Technical Assistance..............................................................................................................................26111.9.

12. PRINCIPLES OF OPERATION...................................................................................... 263

Sulfur Dioxide (SO2) Sensor Principles of operation ..........................................................................26312.1. SO2Ultraviolet Fluorescence Measurement Principle.......................................................................26312.1.1. The UV Light Path..............................................................................................................................26612.1.2. UV Source Lamp................................................................................................................................26712.1.3. The Reference Detector.....................................................................................................................26812.1.4. The PMT ............................................................................................................................................26812.1.5. UV Lamp Shutter & PMT Offset.........................................................................................................26812.1.6. Optical Filters.....................................................................................................................................26912.1.7. Optical Lenses ...................................................................................................................................27112.1.8. Measurement Interferences...............................................................................................................27212.1.9.

Oxygen (O2) Sensor Principles of Operation .......................................................................................27312.2. Paramagnetic Measurement of O2.....................................................................................................27312.2.1. O2Sensor Operation within the T100 Analyzer.................................................................................27412.2.2.

Carbon Dioxide (CO2) Sensor Principles of Operation .......................................................................27512.3. NDIR Measurement of CO2...............................................................................................................27512.3.1. CO2Operation within the T100 Analyzer...........................................................................................27612.3.2. Electronic Operation of the CO2Sensor............................................................................................27612.3.3.

Pneumatic Operation..............................................................................................................................27712.4. Sample Gas Flow...............................................................................................................................27712.4.1. Flow Rate Control..............................................................................................................................27812.4.2. Hydrocarbon Scrubber (Kicker) .........................................................................................................27912.4.3.

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

Pneumatic Sensors............................................................................................................................28012.4.4.

Electronic Operation...............................................................................................................................28112.5. CPU....................................................................................................................................................28312.5.1. Sensor Module...................................................................................................................................28412.5.2. Photo Multiplier Tube (PMT)..............................................................................................................28612.5.3.PMT Cooling System.........................................................................................................................28812.5.4. PMT Preamplifier ...............................................................................................................................28912.5.5. Pneumatic Sensor Board...................................................................................................................29112.5.6. Relay Board .......................................................................................................................................29112.5.7. Motherboard.......................................................................................................................................29312.5.8. Analog Outputs ..................................................................................................................................29412.5.9. External Digital I/O...........................................................................................................................29512.5.10. I2C Data Bus ....................................................................................................................................29512.5.11. Power up Circuit...............................................................................................................................29512.5.12. Power Supply/ Circuit Breaker.........................................................................................................29512.5.13.

Front Panel/Display Interface ................................................................................................................29712.6. LVDS Transmitter Board....................................................................................................................29712.6.1. Front Panel Interface PCA.................................................................................................................29712.6.2.

Software Operation.................................................................................................................................29812.7. Adaptive Filter....................................................................................................................................29812.7.1. Calibration - Slope and Offset............................................................................................................29912.7.2. Temperature and Pressure Compensation (TPC) Feature ...............................................................29912.7.3. Internal Data Acquisition System (DAS)............................................................................................30012.7.4.

GLOSSARY........................................................................................................................... 301

INDEX.................................................................................................................................... 305

APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION

APPENDIX B - SPARE PARTS

APPENDIX C - REPAIR QUESTIONNAIRE

APPENDIX D - INTERCONNECT DIAGRAM

LIST OF FIGURES

Figure 3-1: Front Panel Layout.......................................................................................................................29

Figure 3-2: Display Screen and Touch Control..............................................................................................30

Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts .............................................................32

Figure 3-4: Rear Panel Layout.......................................................................................................................33

Figure 3-5: Internal Layout, Basic (no Valve or Second Gas Options)..........................................................35

Figure 3-6: Analog In Connector....................................................................................................................37

Figure 3-7: Analog Output Connector ............................................................................................................38

Figure 3-8: Current Loop Option Installed on the Motherboard .....................................................................40

Figure 3-9: Status Output Connector .............................................................................................................41

Figure 3-10: Control Input Connector...............................................................................................................43

Figure 3-11: Concentration Alarm Relay..........................................................................................................44

Figure 3-12: Rear Panel Connector Pin-Outs for RS-232 Mode......................................................................47

Figure 3-13: Default Pin Assignments for CPU Com Port Connector (RS-232)..............................................48

Figure 3-14: Jumper and Cables for Multidrop Mode.......................................................................................50

Figure 3-15: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram.....................................................51

Figure 3-16: Pneumatic Connections–Basic Configuration–Using Bottled Span Gas.....................................55

Figure 3-17: Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator.............................55

Figure 3-18: T100 Gas Flow, Basic Configuration...........................................................................................56

Figure 3-19: Pneumatic Layout with Zero/Span Valves Option .......................................................................57

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

xii

Figure 3-20: Pneumatic Layout with Pressurized Span/Ambient Zero Option.................................................58

Figure 3-21: Pneumatic Layout with IZS Options.............................................................................................59

Figure 3-22: Pneumatic Layout with O2Sensor...............................................................................................62

Figure 3-23: Pneumatic Layout with CO2Sensor.............................................................................................63

Figure 3-24: Warning Messages......................................................................................................................65

Figure 3-25: Functional Check.........................................................................................................................68

Figure 3-26: Reporting Range Verification.......................................................................................................70

Figure 3-27: Dilution Ratio Setup.....................................................................................................................71

Figure 3-28: SO2Span Gas Setting .................................................................................................................72

Figure 3-29: Zero/Span Calibration Procedure ................................................................................................73

Figure 4-1: Front Panel Display......................................................................................................................76

Figure 4-2: Viewing T100 TEST Functions ....................................................................................................79

Figure 4-3: Viewing and Clearing T100 WARNING Messages......................................................................80

Figure 5-1: SETUP – Configuration Information ............................................................................................83

Figure 5-2: SETUP – Analog Output Connector ............................................................................................84

Figure 5-3: SETUP RNGE – Reporting Range Mode....................................................................................86

Figure 5-4: SETUP RNGE – Single Range Mode..........................................................................................87

Figure 5-5: SETUP RNGE – Dual Range Mode ............................................................................................88

Figure 5-6: SETUP RNGE – Auto Range Mode ............................................................................................89

Figure 5-7: SETUP RNGE – Concentration Units Selection..........................................................................90

Figure 5-8: SETUP RNGE – Dilution Ratio....................................................................................................92

Figure 5-9: SETUP – Enable Password Security...........................................................................................94

Figure 5-10: SETUP – Enter Calibration Mode Using Password.....................................................................95

Figure 5-11: SETUP – Clock............................................................................................................................96

Figure 5-12: SETUP – Clock Speed Variable ..................................................................................................97

Figure 5-13: SETUP – COMM Menu................................................................................................................98

Figure 5-14: COMM – Machine ID ..................................................................................................................99

Figure 5-15: SETUP – VARS Menu ...............................................................................................................101

Figure 5-16: DIAG Menu ................................................................................................................................103

Figure 5-17: DIAG – Signal I/O Menu ............................................................................................................104

Figure 5-18: DIAG – Analog Output Menu.....................................................................................................105

Figure 5-19: DIAG – Analog I/O Configuration Menu.....................................................................................108

Figure 5-20: DIAG – Analog Output Calibration Mode...................................................................................109

Figure 5-21: DIAG – Analog Output Calibration Mode – Single Analog Channel..........................................110

Figure 5-22: DIAG – Analog Output – Auto Cal or Manual Cal Selection for Channels ................................111

Figure 5-23: Setup for Calibrating Analog Outputs........................................................................................112

Figure 5-24: Analog Output – Voltage Adjustment.........................................................................................113

Figure 5-25: Analog Output – Offset Adjustment...........................................................................................114

Figure 5-26: Setup for Calibrating Current Outputs .......................................................................................115

Figure 5-27: Analog Output – Zero and Span Value Adjustment for Current Outputs...................................116

Figure 5-28: DIAG – Analog Output – AIN Calibration...................................................................................117

Figure 5-29. DIAG – Analog Inputs (Option) Configuration Menu .................................................................118

Figure 5-30: DIAG – Optic Test......................................................................................................................119

Figure 5-31: DIAG – Electrical Test................................................................................................................120

Figure 5-32: DIAG – Lamp Calibration...........................................................................................................121

Figure 5-33: DIAG – Pressure Calibration......................................................................................................122

Figure 5-34: DIAG – Flow Calibration ............................................................................................................123

Figure 5-35: DIAG – Test Channel Output.....................................................................................................124

Figure 6-1: COMM – Communication Modes Setup....................................................................................129

Figure 6-2: COMM – COMM Port Baud Rate ..............................................................................................130

Figure 6-3: COMM – COM1 Test Port..........................................................................................................131

Figure 6-4: COMM – LAN / Internet Manual Configuration..........................................................................134

Figure 6-5: COMM – LAN / Internet Automatic Configuration......................................................................135

Figure 6-6: COMM – Change Hostname ....................................................................................................136

Figure 6-7: COMM – Activating Hessen Protocol ........................................................................................142

Figure 6-8: COMM – Select Hessen Protocol Type.....................................................................................143

Figure 6-9: COMM – Select Hessen Protocol Response Mode...................................................................144

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

xiii

Figure 6-10: COMM – Status Flag Bit Assignment........................................................................................146

Figure 7-1: Default DAS Channels Setup ....................................................................................................152

Figure 7-2: DAS – Data Acquisition Menu ...................................................................................................153

Figure 7-3: DAS – Editing DAS Data Channels...........................................................................................154

Figure 7-4: DAS – Editing Data Channel Name...........................................................................................155

Figure 7-5: DAS – Trigger Events................................................................................................................156

Figure 7-6: DAS – Editing DAS Parameters ................................................................................................157

Figure 7-7: DAS – Configuring Parameters for a Specific Data Parameter.................................................158

Figure 7-8: DAS – Define the Report Period................................................................................................160

Figure 7-9: DAS – Edit Number of Records.................................................................................................161

Figure 7-10: DAS – RS-232 Report Function.................................................................................................162

Figure 7-11: DAS – Disabling / Enabling Data Channels...............................................................................163

Figure 7-12: DAS – Holdoff Feature...............................................................................................................164

Figure 7-13: APICOM Remote Control Program Interface.............................................................................165

Figure 7-14: Sample APICOM User Interface for Configuring the DAS.........................................................166

Figure 7-15: DAS Configuration Through a Terminal Emulation Program.....................................................167

Figure 8-1: Status Output Connector ...........................................................................................................170

Figure 8-2: Control Inputs with Local 5 V Power Supply..............................................................................171

Figure 8-3: Control Inputs with External 5 V Power Supply.........................................................................172

Figure 8-4: COMM – Remote Access by Modem ........................................................................................176

Figure 8-5: COMM – Initialize the Modem ...................................................................................................177

Figure 9-1: Setup for Manual Calibration without Z/S valve or IZS Option (Step 1) ....................................182

Figure 9-2: Setup for Manual Calibration without Z/S valve or IZS Option (Step 2) ....................................183

Figure 9-3: Setup for Manual Calibration without Z/S valve or IZS Option (Step 3) ....................................184

Figure 9-4: Setup for Manual Calibration Checks........................................................................................185

Figure 9-5: Setup for Manual Calibration with Z/S Valve Option Installed (Step 1).....................................186

Figure 9-6: Setup for Manual Calibration with Z/S Valve Option Installed (Step 2).....................................187

Figure 9-7: Setup for Manual Calibration with Z/S Valve Option Installed (Step 3).....................................188

Figure 9-8: Manual Calibration with IZS Option ...........................................................................................189

Figure 9-9: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 1) .............................190

Figure 9-10: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 2) .............................191

Figure 9-11: Manual Calibration in Dual/Auto Reporting Range Modes........................................................192

Figure 9-12: AUTO CAL – User Defined Sequence.......................................................................................195

Figure 9-13: O2Sensor Calibration Set Up....................................................................................................197

Figure 9-14: O2Span Gas Concentration Set Up ..........................................................................................198

Figure 9-15: Activate O2Sensor Stability Function........................................................................................199

Figure 9-16: O2Zero/Span Calibration...........................................................................................................200

Figure 9-17: CO2Sensor Calibration Set Up..................................................................................................201

Figure 9-18: CO2Span Gas Concentration Setup .........................................................................................202

Figure 9-19: Activate CO2Sensor Stability Function .....................................................................................203

Figure 9-20: CO2Zero/Span Calibration ........................................................................................................204

Figure 10-1: Sample Particulate Filter Assembly...........................................................................................212

Figure 10-2: Critical Flow Orifice Assembly...................................................................................................214

Figure 10-3: Simple Leak Check Fixture........................................................................................................217

Figure 10-4: Hydrocarbon Scrubber Leak Check Setup................................................................................218

Figure 11-1: Viewing and Clearing Warning Messages.................................................................................221

Figure 11-2: Example of Signal I/O Function .................................................................................................226

Figure 11-3: CPU Status Indicator .................................................................................................................227

Figure 11-4: Location of Relay Board Power Configuration Jumper..............................................................234

Figure 11-5: Manual Activation of the UV Light Shutter.................................................................................239

Figure 11-6: Sensor Module Wiring and Pneumatic Fittings..........................................................................245

Figure 11-7: Sensor Module Mounting Screws..............................................................................................246

Figure 11-8: Sample Chamber Mounting Bracket..........................................................................................247

Figure 11-9: Hex Screw Between Lens Housing and Sample Chamber .......................................................248

Figure 11-10: UV Lens Housing / Filter Housing..............................................................................................249

Figure 11-11: PMT UV Filter Housing Disassembled ......................................................................................249

Figure 11-12: Disassembling the Shutter Assembly........................................................................................251

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

xiv

Figure 11-13: Shutter Assembly.......................................................................................................................252

Figure 11-14. UV Lamp Adjustment.................................................................................................................253

Figure 11-15: Location of UV Reference Detector Potentiometer ...................................................................254

Figure 11-16: PMT Assembly - Exploded View................................................................................................256

Figure 11-17: Pre-Amplifier Board (Preamp PCA) Layout...............................................................................258

Figure 12-1: UV Absorption............................................................................................................................264

Figure 12-2: UV Light Path.............................................................................................................................267

Figure 12-3: Source UV Lamp Construction ..................................................................................................268

Figure 12-4: Excitation Lamp UV Spectrum Before/After Filtration................................................................269

Figure 12-5: PMT Optical Filter Bandwidth ....................................................................................................270

Figure 12-6: Effects of Focusing Source UV in Sample Chamber.................................................................271

Figure 12-7: Oxygen Sensor - Principles of Operation ..................................................................................274

Figure 12-8: CO2Sensor Principles of Operation ..........................................................................................275

Figure 12-9: CO2Sensor Option PCA Layout and Electronic Connections...................................................276

Figure 12-10: Gas Flow and Location of Critical Flow Orifice..........................................................................277

Figure 12-11: Flow Control Assembly & Critical Flow Orifice...........................................................................278

Figure 12-12: T100 Hydrocarbon Scrubber (Kicker)........................................................................................279

Figure 12-13: T100 Electronic Block Diagram .................................................................................................281

Figure 12-14: CPU Board Annotated ...............................................................................................................283

Figure 12-15: T100 Sensor Module..................................................................................................................284

Figure 12-16: T100 Sample Chamber..............................................................................................................285

Figure 12-17: PMT Housing Assembly.............................................................................................................286

Figure 12-18: Basic PMT Design .....................................................................................................................287

Figure 12-19: PMT Cooling System .................................................................................................................288

Figure 12-20: PMT Preamp Block Diagram .....................................................................................................290

Figure 12-21: Relay Board Status LED Locations ...........................................................................................292

Figure 12-22: Power Distribution Block Diagram .............................................................................................296

Figure 12-23: Front Panel and Display Interface Block Diagram.....................................................................297

Figure 12-24: Basic Software Operation..........................................................................................................298

Figure 12-25: Calibration Slope and Offset......................................................................................................299

LIST OF TABLES

Table 1-1: Analyzer Options..........................................................................................................................19

Table 2-1 T100 Basic Unit Specifications ....................................................................................................23

Table 2-2: O2Sensor Option Specifications..................................................................................................24

Table 2-3: CO2Sensor Option Specifications...............................................................................................24

Table 3-1: Ventilation Clearance...................................................................................................................28

Table 3-2: Display Screen and Touch Control Description...........................................................................31

Table 3-3: Rear Panel Description................................................................................................................34

Table 3-4: Electrical Connections References..............................................................................................36

Table 3-5: Analog Input Pin Assignments.....................................................................................................38

Table 3-6: Analog Output Pin Assignments..................................................................................................39

Table 3-7: Status Output Signals..................................................................................................................42

Table 3-8: Control Input Signals....................................................................................................................43

Table 3-9: Pneumatic Layout Reference ......................................................................................................54

Table 3-10: Zero/Span and Sample/Cal Valve Operating States ...................................................................57

Table 3-11: Zero/Span and Sample/Cal Valve Operating States ...................................................................58

Table 3-12: IZS Valve Operating States .........................................................................................................60

Table 3-13: NIST-SRM's Available for Traceability of SO2Calibration Gases ...............................................64

Table 3-14: Possible Startup Warning Messages – T100 Analyzers w/o Options .........................................66

Table 3-15: Possible Startup Warning Messages – T100 Analyzers with Options.........................................67

Table 4-1: Analyzer Operating Modes ..........................................................................................................76

Table 4-2: Test Functions Defined................................................................................................................78

Table 4-3: List of Warning Messages............................................................................................................80

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

Table 4-4: Primary Setup Mode Features and Functions.............................................................................82

Table 4-5: Secondary Setup Mode Features and Functions ........................................................................82

Table 5-1: Password Levels..........................................................................................................................93

Table 5-2: Variable Names (VARS) Revision 1.0.3....................................................................................100

Table 5-3: T100 Diagnostic (DIAG) Functions............................................................................................102

Table 5-4: DIAG - Analog I/O Functions .....................................................................................................106

Table 5-5: Analog Output Voltage Ranges .................................................................................................106

Table 5-6: Analog Output Current Loop Range..........................................................................................107

Table 5-7: Voltage Tolerances for Analog Output Calibration ....................................................................112

Table 5-8: Current Loop Output Calibration with Resistor..........................................................................116

Table 5-9: Test Parameters Available for Analog Output A3 (standard configuration)...............................125

Table 6-1: COMM Port Communication Modes..........................................................................................128

Table 6-2: Ethernet Status Indicators..........................................................................................................132

Table 6-3: LAN/Internet Default Configuration Properties ..........................................................................133

Table 6-4: Hostname Editing Button Functions ..........................................................................................136

Table 6-5: RS-232 Communication Parameters for Hessen Protocol........................................................141

Table 6-6: T100 Hessen Protocol Response Modes..................................................................................144

Table 6-7: Default Hessen Status Bit Assignments....................................................................................145

Table 7-1: Front Panel LED Status Indicators for DAS...............................................................................148

Table 7-2: DAS Data Channel Properties...................................................................................................149

Table 7-3: DAS Data Parameter Functions ................................................................................................150

Table 8-1: Status Output Pin Assignments.................................................................................................170

Table 8-2: Control Input Pin Assignments ..................................................................................................171

Table 8-3: Terminal Mode Software Commands ........................................................................................172

Table 8-4: Command Types........................................................................................................................173

Table 8-5: Serial Interface Documents........................................................................................................178

Table 9-1: NIST-SRM's Available for Traceability of SO2Calibration Gases .............................................180

Table 9-2: AutoCal Modes ..........................................................................................................................193

Table 9-3: AutoCal Attribute Setup Parameters..........................................................................................193

Table 9-4: Example Auto-Cal Sequence.....................................................................................................194

Table 9-5: Calibration Data Quality Evaluation...........................................................................................196

Table 10-1: T100 Preventive Maintenance Schedule...................................................................................209

Table 10-2: Predictive Uses for Test Functions............................................................................................211

Table 11-1: Warning Messages - Indicated Failures ....................................................................................222

Table 11-2: Test Functions - Possible Causes for Out-Of-Range Values....................................................224

Table 11-3: Relay Board Status LEDs ..........................................................................................................228

Table 11-4: DC Power Test Point and Wiring Color Code............................................................................234

Table 11-5: DC Power Supply Acceptable Levels........................................................................................235

Table 11-6: Relay Board Control Devices.....................................................................................................236

Table 11-7: Analog Output Test Function - Nominal Values ........................................................................237

Table 11-8: Status Outputs Check Pin Out...................................................................................................237

Table 11-9: Example of HVPS Power Supply Outputs.................................................................................241

Table 11-10: UV Lamp Signal Troubleshooting..............................................................................................253

Table 12-1: Relay Board Status LED’s .........................................................................................................292

06807F DCN7335

Teledyne API - T100 UV Fluorescence SO2Analyzer

xvi

This page intentionally left blank.

06807F DCN7335

1. INTRODUCTION, FEATURES AND OPTIONS

This section provides an overview of the Teledyne API Model T100 Analyzer, its

features and its options.

T100 OVERVIEW1.1.

The Model T100 (also referred to as T100) UV Fluorescence SO2Analyzer is a

microprocessor controlled analyzer that determines the concentration of sulfur dioxide

(SO2), in a sample gas drawn through the instrument’s sample chamber where it is

exposed to ultraviolet light, which causes any SO2present to fluoresce. The instrument

measures the amount of fluorescence to determine the amount of SO2present in the

sample gas.

The T100’s exceptional stability is achieved with the use of an optical shutter to

compensate for sensor drift and a reference detector to correct for changes in UV lamp

intensity. Additionally, an advanced optical design combined with a special scrubber,

called a "kicker" that removes hydrocarbons (which fluoresce similarly to SO2), to

prevent inaccuracies caused by interferents.

Calibration is performed in software that stores SO2concentration measurements made

when specific, known concentrations of SO2are supplied to the analyzer. The

microprocessor uses these calibration values along with other performance parameters

such as the sensor offset, UV lamp intensity, amount of stray light present, and sample

gas temperature and pressure measurements to compute the final SO2concentration.

Built-in data acquisition capability, using the analyzer's internal memory, allows the

logging of multiple parameters including averaged or instantaneous concentration

values, calibration data, and operating parameters such as pressure and flow rate. Stored

data are easily retrieved through the serial port or Ethernet port via our APICOM

software or from the front panel, allowing operators to perform predictive diagnostics

and enhanced data analysis by tracking parameter trends. Multiple averaging periods of

one minute to 365 days are available for over a period of one year.

06807F DCN7335

Introduction, Features and Options Teledyne API - T100 UV Fluorescence SO2Analyzer

FEATURES1.2.

The features of your T100 UV Fluorescence Sulfur Dioxide Analyzer include:

•LCD Graphical User Interface with capacitive touch screen

•Ranges, 0-50 ppb to 0-20,000 ppb, user selectable

•Dual ranges and auto ranging

•Microprocessor control for versatility

•Multi-tasking software to allow viewing test variables while operating

•Continuous self checking with alarms

•Bi-directional USB, RS-232, and 10/100Base-T Ethernet ports for remote operation

(optional RS-485)

•Front panel USB ports for peripheral devices

•Digital status outputs to indicate instrument operating conditions

•Adaptive signal filtering to optimize response time

•Temperature and Pressure compensation

•Internal Zero and Span check (optional)

•Internal data logging with 1 min to 365 day multiple averages

•Critical flow orifices to provide flow stability

T100 DOCUMENTATION1.3.

In addition to this operation manual (part number 06807), the APICOM and DAS

manual (PN 07463) is available for download from Teledyne API’s website at

http://www.teledyne-api.com/manuals/, to support the operation of this instrument.

OPTIONS1.4.

The options available for your analyzer are presented in Table 1-1. To order these

options or to learn more about them, please contact the Sales department of Teledyne

API at:

TOLL-FREE: 800-324-5190

TEL: +1 858-657-9800

FAX: +1 858-657-9816

E-MAIL: Api-sales@teledyne.com

WEB SITE: http://www.teledyne-api.com/

06807F DCN7335

Other manuals for T100

This manual suits for next models

Table of contents

Other Teledyne Measuring Instrument manuals

Teledyne

Teledyne 400E User manual

Teledyne

Teledyne Everywhereyoulook T3PM1100 User manual

Teledyne

Teledyne 730 Bubbler User manual

Teledyne

Teledyne 2010B User manual

Teledyne

Teledyne 300E User manual

Teledyne

Teledyne T3MIL50 User manual

Teledyne

Teledyne 6750 User manual

Teledyne

Teledyne 212R User manual

Teledyne

Teledyne ULTRAFLOW 150 User manual

Teledyne

Teledyne Frontline Sodera User manual

Teledyne

Teledyne HASTINGS HFM-300 User manual

Teledyne

Teledyne 300M User manual

Teledyne

Teledyne 235 User manual

Teledyne

Teledyne 275 User manual

Teledyne

Teledyne IsoPlane SCT-320 User manual

Teledyne

Teledyne HASTINGS 2002 User manual

Teledyne

Teledyne 2010A User manual

Teledyne

Teledyne HASTINGS Everywhereyoulook 201 Series User manual

Teledyne

Teledyne TIENet 301 Operating instructions

Teledyne

Teledyne 3350 User manual

Teledyne

Teledyne 300 User manual

Teledyne

Teledyne 275R User manual

Teledyne

Teledyne TIENet 360 LaserFlow Ex Operating instructions

Teledyne

Teledyne WIRELESS GROUNDLINK WQAR User manual

Popular Measuring Instrument manuals by other brands

Greyline Instruments

Greyline Instruments PTFM 1.0 user guide

BURK Technology

BURK Technology Plus-X VSWR instruction manual

Emerson

Emerson ControlWave XFC Specification sheet

Prexiso

Prexiso P15M-3LI manual

Lumel

Lumel NA5 Series user guide

BRUEL & KJAER

BRUEL & KJAER B&K 2245 Getting started

GMI

GMI GT series User handbook

KPS

KPS KPS-PF10 instruction manual

Rotronic

Rotronic CF1 Series Short instruction manual

Eurotops

Eurotops 29958 instruction manual

Albedo

Albedo xGenius user manual

Toky

Toky DW9L Series Operation manual

Apex Tool Group

Apex Tool Group Cleco Torque Analyzer Operator's manual

Standa

Standa 11UNO user manual

iSystem

iSystem IC57164 user manual

TESTO

TESTO 511 instruction manual

Endress+Hauser

Endress+Hauser Deltabar S FMD77 operating instructions

Knick

Knick Stratos Pro A2 COND Series user manual