Teledyne T100 User manual

Operation Manual
Model T100
UV Fluorescence SO2Analyzer
Also supports operation of:
when used in conjunction with:
Model T100U Analyzer
T100U addendum, PN 06840
Model T100H Analyzer
T100H addendum, PN 07265
Model T108 Analyzer
T108 addendum, PN 07268
Model T108U Analyzer T100U addendum, PN 06840, and
T108 addendum, PN 07268
© TELEDYNE API (TAPI)
9970 CARROLL CANYON ROAD
SAN DIEGO, CA 92131-1106
USA
Toll-free Phone: [phone]
Phone: [phone]
Fax: [phone]
Email: api-[email protected]
Website: http://www.teledyne-api.com/
Copyright 2010-2016 06807F DCN7335
Teledyne API 05 August 2016

i
NOTICE OF COPYRIGHT
© 2010-2016 Teledyne API Inc. All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing in this
document are the property of their respective owners and are used herein for
identification purposes only.
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IMPORTANT SAFETY INFORMATION
Important safety messages are provided throughout this manual for the purpose of
avoiding personal injury or instrument damage. Please read these messages carefully.
Each safety message is associated with a safety alert symbol and placed throughout this
manual and inside the instrument. The symbols with messages are defined as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying
message for specific information.
CAUTION: Hot Surface Warning
Do Not Touch:Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s)
and/or the instrument.
Technician Symbol: All operations marked with this symbol are
to be performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the
central safety grounding point for the instrument.
CAUTION
GENERAL SAFETY HAZARD
The T100 Analyzer should only be used for the purpose and in the
manner described in this manual. If you use the T100 in a manner other
than that for which it was intended, unpredictable behavior could ensue
with possible hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es).
Note Technical Assistance regarding the use and maintenance of the T100 or
any other Teledyne API product can be obtained by contacting Teledyne
API’s Technical Support Department:
Phone: [phone]
Email: [e-mail]
or by accessing various service options on our website at
http://www.teledyne-api.com/.
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CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des
blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque
consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent
dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne
complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher
: Toucher à certaines parties de l’instrument sans protection ou
sans les outils appropriés pourrait entraîner des dommages aux pièces ou à
l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent
être effectuées uniquement par du personnel de maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central
de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière décrite
dans ce manuel. Si vous utilisez cet instrument d’une autre manière
que celle pour laquelle il a été prévu, l’instrument pourrait se comporter
de façon imprévisible et entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz
combustibles!
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WARRANTY
WARRANTY POLICY (02024J)
Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment
failure occur, TAPI assures its customers that prompt service and support will be available.
(For the instrument-specific warranty period, please refer to the “Limited Warranty” section
in the Terms and Conditions of Sale on our website at the following link:
http://www.teledyne-api.com/terms_and_conditions.asp).
COVERAGE After the warranty period and throughout the equipment lifetime, TAPI stands ready to
provide on-site or in-plant service at reasonable rates similar to those of other manufacturers
in the industry. All maintenance and the first level of field troubleshooting are to be
performed by the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be repaired to the
extent and according to the current terms and conditions of the respective equipment
manufacturer’s warranty.
PRODUCT RETURN All units or components returned to Teledyne API should be properly packed for
handling and returned freight prepaid to the nearest designated Service Center. After the
repair, the equipment will be returned, freight prepaid.
The complete Terms and Conditions of Sale can be reviewed at
http://www.teledyne-api.com/terms_and_conditions.asp
CAUTION – Avoid Warranty Invalidation
Failure to comply with proper anti-Electro-Static Disch
arge (ESD) handling and packing
instructions and Return Merchandise Authorization (RMA) procedures when returning parts for
repair or calibration may void your warranty. For anti-
ESD handling and packing instructions
please refer to the manual, Fundamentals of ESD, PN 04786, in its “Packing Components for
Return to Teledyne API’s Customer Service” section. The manual can be downloaded from our
website at http://www.teledyne-api.com.RMA procedures can also be found on our website.
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ABOUT THIS MANUAL
Presented here is information regarding the documents that are included with this
manual (Structure), its history of release and revisions (Revision History), how the
content is organized (Organization), and the conventions used to present the information
in this manual (Conventions Used).
STRUCTURE
This T100 manual, PN 06807, is comprised of multiple documents, assembled in PDF
format, as listed below.
Part No. Rev Name/Description
06807 F Operation Manual, T100 UV Fluorescence SO2Analyzer
05036 F Appendix A, Menu Trees and related software documentation
06845 A Spare Parts List (in Appendix B of this manual)
04357 A AKIT, Expendables, basic (in Appendix B of this manual)
01475 A AKIT, Expendables, IZS (in Appendix B of this manual)
04728 A AKIT, Spares (in Appendix B of this manual)
04796 F Appendix C, Repair Form
06908 B Interconnect Diagram (in Appendix D of this manual)
Note We recommend that this manual be read in its entirety before any attempt
is made to operate the instrument.
CONVENTIONS USED
In addition to the safety symbols as presented in the Important Safety Information page,
this manual provides special notices related to the safety and effective use of the
analyzer and other pertinent information.
Special Notices appear as follows:
ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY
This special notice provides information to avoid damage to your
instrument and possibly invalidate the warranty.
IMPORTANT IMPACT ON READINGS OR DATA
Could either affect accuracy of instrument readings or cause loss of data.
Note Pertinent information associated with the proper care, operation or
maintenance of the analyzer or its parts.
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REVISION HISTORY
This section provides information regarding the history of changes to this manual.
T100 Manual, PN06807
Date
Rev
DCN
Change Summary
2016 Aug 05 F 7335 Administrative updates.
2016 April 19 E 7230 Clarified Range setup when using dilution factor option; other administrative fixes.
2015 June 28 D 7088 Condensed content; implemented DCRs
2013 Apr 22 C 6650 Administrative corrections; technical corrections
2011 Aug 22 B 6192 Administrative change: reorganized structure.
Technical Updates: added MODBUS Quick Setup (Section 6.6.1), update Appendices A
and D with latest revisions.
2010 Sep 7 A 5834 Initial release
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TABLE OF CONTENTS
Important Safety Information..............................................................................................................................ii
CONSIGNES DE SÉCURITÉ ...............................................................................................................................iii
Warranty...............................................................................................................................................................iv
About This Manual...............................................................................................................................................v
Revision History..................................................................................................................................................vi
TABLE OF CONTENTS..........................................................................................................VII
List of Figures......................................................................................................................................................xi
List of Tables.....................................................................................................................................................xiv
1. INTRODUCTION, FEATURES AND OPTIONS ................................................................. 17
T100 Overview.............................................................................................................................................171.1. Features .......................................................................................................................................................181.2. T100 Documentation...................................................................................................................................181.3. Options.........................................................................................................................................................181.4.
2. SPECIFICATIONS, APPROVALS & COMPLIANCE......................................................... 23
Specifications and Approvals....................................................................................................................232.1. EPA Equivalency Designation...................................................................................................................252.2. Approvals and Certifications.....................................................................................................................252.3. EMC.......................................................................................................................................................252.3.1. Safety.....................................................................................................................................................252.3.2. Other Type Certifications.......................................................................................................................252.3.3.
3. GETTING STARTED.......................................................................................................... 27
Unpacking the T100 Analyzer....................................................................................................................273.1. Ventilation Clearance.............................................................................................................................283.1.1.
Instrument Layout.......................................................................................................................................293.2. Front Panel.............................................................................................................................................293.2.1. Rear Panel.............................................................................................................................................333.2.2. Internal Chassis Layout .........................................................................................................................353.2.3.
Connections and Setup..............................................................................................................................363.3. Electrical Connections ...........................................................................................................................363.3.1. Pneumatic Connections.........................................................................................................................523.3.2.
Startup, Functional Checks, and Initial Calibration.................................................................................653.4. Startup....................................................................................................................................................653.4.1. Warning Messages ................................................................................................................................653.4.2. Functional Checks .................................................................................................................................673.4.3. Initial Calibration ....................................................................................................................................693.4.4.
4. OVERVIEW OF OPERATING MODES .............................................................................. 75
Sample Mode...............................................................................................................................................774.1. Test Functions .......................................................................................................................................774.1.1. Warning Messages ................................................................................................................................804.1.2.
Calibration Mode.........................................................................................................................................814.2. Setup Mode..................................................................................................................................................814.3. Password Security.................................................................................................................................814.3.1. Primary Setup Menu ..............................................................................................................................824.3.2. Secondary Setup Menu (SETUP>MORE).............................................................................................824.3.3.
5. SETUP MENU .................................................................................................................... 83
SETUP – CFG: Configuration Information................................................................................................835.1. SETUP – ACAL: Automatic Calibration Option........................................................................................835.2. SETUP – DAS: Internal Data Acquisition System....................................................................................845.3. SETUP – RNGE: Analog Output Reporting Range Configuration..........................................................845.4.
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Available Analog Output Signals ...........................................................................................................845.4.1. Physical Range versus Analog Output Reporting Ranges....................................................................855.4.2. Reporting Range Modes: Single, Dual, Auto Ranges ...........................................................................865.4.3. Range Units ...........................................................................................................................................905.4.4. Dilution Ratio (Option)............................................................................................................................925.4.5.
SETUP – PASS: Password Protection......................................................................................................935.5. SETUP – CLK: Setting the Internal Time-of-Day Clock...........................................................................965.6. SETUP – COMM: Communications Ports.................................................................................................985.7. ID (Instrument Identification)..................................................................................................................985.7.1. INET (Ethernet)......................................................................................................................................995.7.2. COM1 and COM2 (Mode, Baud Rate and Test Port)............................................................................995.7.3.
SETUP – VARS: Variables Setup and Definition....................................................................................1005.8. SETUP – DIAG: Diagnostics Functions ..................................................................................................1025.9. Signal I/O .............................................................................................................................................1045.9.1. Analog Output Step Test......................................................................................................................1055.9.2. Analog I/O Configuration......................................................................................................................1065.9.3. Optic Test.............................................................................................................................................1195.9.4. Electrical Test ......................................................................................................................................1205.9.5. Lamp Calibration..................................................................................................................................1215.9.6. Pressure Calibration ............................................................................................................................1225.9.7. Flow Calibration ...................................................................................................................................1235.9.8. Test Channel Output............................................................................................................................1245.9.9.
6. COMMUNICATIONS SETUP AND OPERATION ............................................................ 127
Data Terminal / Communication Equipment (DTE DCE).......................................................................1276.1. Communication Modes, Baud Rate and Port testing............................................................................1276.2. Communication Modes ........................................................................................................................1286.2.1. COMM Port Baud Rate........................................................................................................................1306.2.2. COMM Port Testing.............................................................................................................................1316.2.3.
RS-232........................................................................................................................................................1316.3. RS-485 (Option).........................................................................................................................................1326.4. Ethernet......................................................................................................................................................1326.5. Configuring Ethernet Communication Manually (Static IP Address)...................................................1336.5.1. Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP) .............1356.5.2. USB Port for Remote access...............................................................................................................1376.5.3.
Communications Protocols .....................................................................................................................1396.6. MODBUS .............................................................................................................................................1396.6.1. HESSEN ..............................................................................................................................................1416.6.2.
7. DATA ACQUISITION SYSTEM (DAS) AND APICOM..................................................... 147
DAS Structure............................................................................................................................................1487.1. DAS Channels .....................................................................................................................................1487.1.1. DAS Parameters..................................................................................................................................1497.1.2. DAS Triggering Events ........................................................................................................................1507.1.3.
Default DAS Channels..............................................................................................................................1507.2. Viewing DAS Data and Settings ..........................................................................................................1537.2.1. 7.3Editing DAS Data Channels............................................................................................................1547.2.2. Trigger Events......................................................................................................................................1567.2.3. Editing DAS Parameters......................................................................................................................1577.2.4. Sample Period and Report Period.......................................................................................................1597.2.5. Number of Records..............................................................................................................................1607.2.6. RS-232 Report Function......................................................................................................................1627.2.7. Compact Report...................................................................................................................................1627.2.8. Starting Date........................................................................................................................................1627.2.9. Disabling/Enabling Data Channels ....................................................................................................1637.2.10. HOLDOFF Feature ............................................................................................................................1647.2.11.
APICOM Remote Control Program..........................................................................................................1657.3. Remote DAS Configuration via APICOM................................................................................................1667.4.
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