Inficon E-Check Quick guide

Translation of the original operating instructions
E-Check
Calibration leak for ELT3000
lime10en1-06-(2211)
Catalog No.
600-105
From software version
--

INFICON GmbH
Bonner Straße 498
50968 Cologne, Germany

INFICON Table of contents
E-Check_Operating-instructions-lime10en1-06-(2211) iii
Table of contents
1 About this manual .......................................................................................................................................... 4
1.1 Warnings .................................................................................................................................................. 4
1.2 Target groups........................................................................................................................................... 4
2 Safety............................................................................................................................................................... 5
2.1 Intended use ............................................................................................................................................ 5
2.2 Duties of the user ..................................................................................................................................... 6
2.3 Requirements for the user........................................................................................................................ 6
3 Scope of delivery, transport, storage........................................................................................................... 7
4 Description...................................................................................................................................................... 9
4.1 Function ................................................................................................................................................. 12
4.2 Technical data........................................................................................................................................ 12
4.2.1 Mechanical data.......................................................................................................................... 12
4.2.2 Ambient conditions...................................................................................................................... 12
5 Maintenance.................................................................................................................................................. 13
6 Decommissioning ........................................................................................................................................ 14
6.1 Send in calibration leak for filling or disposal ......................................................................................... 14
6.2 Declaration of Contamination................................................................................................................. 16

1 | About this manual INFICON
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1 About this manual
This document applies to the calibration leak indicated on the title page.
Product names may occur in the document, which are added for identification
purposes only and belong to the respective owner of the rights.
1.1 Warnings
DANGER
Imminent hazard resulting in death or serious injuries
WARNING
Hazardous situation resulting in potential death or serious injuries
CAUTION
Hazardous situation resulting in minor injuries
NOTICE
Hazardous situation resulting in damage to property or the environment
1.2 Target groups
This instruction manual is intended for the user of the calibration leak, technically
qualified personnel and instructed personnel.

INFICON Safety | 2
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2 Safety
2.1 Intended use
• Only use the calibration leak as intended, as described in the instruction manual,
to avoid hazards due to misuse.
The calibration leak is used to calibrate the battery leak detector. This usually
takes place once a day. Before first use, the calibration leak must be removed
from the packaging and stored for 24 hours with the opening facing downwards.
The calibration leak, opening downwards, is placed in the test chamber of the
battery leak detector and evacuated. The escaping solvent in gaseous form is
detected. It can be used in roofed and closed rooms. 12 months after
manufacture, the calibration leak must no longer be used. It must then be sent in
for a refill see "Decommissioning [}14]". Storage is in a well-ventilated place. A
closed container is not suitable.
• Adhere to the restrictions of use, see "Technical data [}12]”.
Incorrect usage
Avoid the following unintended uses:
• Operation of the calibration leak by untrained personnel
• Use outside the technical specifications, see "Technical Specifications"
• Use of the calibration leak for detectable defects
• Operation at too high ambient temperature
• Using the device outside of the specific area
• Exceeding permissible ambient conditions for calibration leaksExceeding
permissible environmental conditions for the calibration leaks
• Storage in a poorly ventilated place or closed container
• Use or storage near sources of ignition or heat
• Use the calibration leak to calibrate other devices with an internal ignition source.
• Abuse for purposes of intoxication
• Opening the calibrating leak
• Refilling by the customer
• Use with chemicals/liquids other than DMC
• Rücksendung ohne geeignete Transportmittel/Verpackung/Warnaufkleber

2 | Safety INFICON
6 / 18 E-Check_Operating-instructions-lime10en1-06-(2211)
2.2 Duties of the user
• Read, observe, and follow the information in this instruction manual and in the
work instructions provided by the owner. This concerns in particular the safety and
warning instructions.
• Always observe the complete operating instructions for all work.
• If you have any questions about operation or maintenance that are not answered
in this manual, contact customer service.
2.3 Requirements for the user
The following notes are for companies or any person who is responsible for the safety
and effective use of the calibration leak by the user, employees or third parties.
Safety-conscious operation
• Only operate the calibration leak if it is in a technically perfect condition and shows
no signs of damage such as escaping solvents.
• Only operate the calibration leak as intended, in a safety and risk conscious
manner, and in accordance with this instruction manual.
• Adhere to the following regulations and observe their compliance:
– Intended use
– General applicable safety and accident prevention regulations
– International, national and local standards and guidelines
– Additional device-related provisions and regulations
• Keep this instruction manual available on site.
Personnel qualifications
• Only allow instructed personnel to work with the calibration leak leak. The
instructed personnel must have received training in handling the calibration leak.
• Make sure that authorized personnel have read and understood the instruction
manual and all other applicable documents.

INFICON Scope of delivery, transport, storage | 3
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3 Scope of delivery, transport, storage
Scope of delivery
Item Quantity
E-Check 1
Instruction manual 1
Calibrated Leak Certificate 1
Safety data sheet 1
Return material 1
Transport
WARNING
Risk of explosion due to leaked solvent
For transport, the calibration leak is wrapped in a fleece and sealed in foil packages. If
liquid is visible inside the film packaging or the fleece is damp, there is a risk of fire or
explosion in the vicinity of ignition sources due to the leaked solvent
► Remove the foil packaging of the calibration leak only if there is no liquid in the
packaging or the fleece is damp.
► If liquid escapes from the calibration leak, do not unpack it, avoid any contact and
dispose of it properly without delay.
► Ensure good ventilation
NOTICE
Damage due to improper packaging
Hazard to health and the environment
► Use the supplied packaging materials (2 x plastic bags and fleece) for returning and
disposing of the calibration leak.
► Use a new carton for return and disposal.
► When returning and disposing of the product, observe the applicable dangerous
goods regulations for road, air and sea transport, as well as the associated
packaging regulations and labels!

3 | Scope of delivery, transport, storage INFICON
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Storage
Damage caused by improper storage
► Remove the calibration leak from the packaging and store the calibration leak for at
least 24 hours with the opening/flange facing downwards before use.
► Store the calibrated leak in a well-ventilated place so that the print on the top is
always legible.

INFICON Description | 4
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4 Description
WARNING
Risk of explosion due to escaping solvent
Use the calibration leak only in a suitable INFICON ELT3000 battery leak tester.
If the calibration leak is used to calibrate equipment with internal ignition sources (e.g.
valves, electric motors, Pirani vacuum gauges, etc.), an ignition source may cause an
explosion.
Solvents can escape through a damaged membrane and lead to an explosive
concentration in the air.
► No smoking.
► Ensure adequate ventilation.
► Keep ignition sources away from the calibrated leak.
► Properly dispose of the calibrated leak if liquid escapes.
► Avoid any contact with the solvent.
► Observe the manufacturer's safety data sheets and follow the applicable work
instructions.
► Do not expose the calibration leak to temperatures higher than 40 °C.
► Operate the calibrated leak only in the INFICON battery leak detector ELT3000.
WARNING
Danger due to electrical charge
Static charge can cause a sudden discharge, possibly with sparking, when handling
the calibration leak.
► Wear ESD clothing and shoes
CAUTION
Risk of injury from falling
Risk of injury from falling
► Always place the calibration leak on a level surface and secure it against falling
down.

4 | Description INFICON
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CAUTION
Risk of injury through inhalation of solvent vapors
Inhalation of solvent vapors from the calibration leak may cause nausea and
intoxication up to unconsciousness and respiratory arrest.
► Avoid inhalation of solvent vapors.
► Do not use the solvent to become intoxicated.
► Avoid any skin contact with the solvent.
► Ensure that there is sufficient ventilation.

INFICON Description | 4
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1
2
5
4
3
Fig.1: View from above
Position Name
1 E-Check (top view)
2 Sticker on the E-check
3 Shelf life notice
4 Danger notice
5 Nameplate
123
Fig.2: View from below
Position Name
1 E-check (view from the bottom)
2 Flange with leakage element
3 Support surface of the E-Check in the test chamber
The different screw height prevent the closing of the outlet opening.

4 | Description INFICON
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NOTICE
Leaking solvent damages the calibration leak.
► Do not loosen the screws on the flange.
► Do not remove the flange with leakage element.
4.1 Function
The DMC solvent in the calibration leak constantly escapes via a membrane, in very
small quantities, in gaseous form.
To check the detection function, place the calibration leak in the measuring chamber
with the outlet opening facing downwards.
The membrane is protected by a grid. The calibrated leak is used to calibrate the
ELT3000 battery leak detector.
The central flange contains the diaphragm and is sealingly connected to the housing
by means of a copper ring.
Note that several measuring cycles are necessary until the actual leakage rate can be
determined.
Refilling and recertification is only possible through INFICON, see "Maintenance
[}13]".
4.2 Technical data
4.2.1 Mechanical data
Material Stainless steel
Dimensions (Ø x H) 150 mm x 25 mm
Weight (filled) < 1250 g
4.2.2 Ambient conditions
Temperature range (°C) 10 °C to 40 °C
Relative humidity (%) 80 % at 30 °C, linear decrease to 50% at
40 °C
Height above sea level (m) 2000m
Permissible storage temperature 0 °C to 40 °C

INFICON Maintenance | 5
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5 Maintenance
WARNING
Danger from improper filling.
► The calibration leak may only be refilled by INFICON customer service.
For refilling and recertification, contact INFICON customer service.

6 | Decommissioning INFICON
14 / 18 E-Check_Operating-instructions-lime10en1-06-(2211)
6 Decommissioning
The owner can dispose of the device or it can be sent to INFICON. The device
consists of materials that can be recycled. This option should be exercised to prevent
waste and also to protect the environment.
During disposal, observe the environmental and safety regulations of your country.
The E-Check leak must not be disposed of with household waste.
6.1 Send in calibration leak for filling or disposal
Injury and environmental damage from spilled DMC
Injury and environmental damage from spilled DMC
Residual amounts of DMC must remain in the calibration leak and must not be drained
under any circumstances.
WARNING
Danger due to harmful substances
Contaminated devices could endanger health. The contamination declaration serves
to protect all persons who come into contact with the device. Devices sent in without a
return number and completed contamination declaration will be returned to the sender
by the manufacturer.
► Complete the contamination declaration in full except for item 3.
1When returning the calibration leak, observe the applicable dangerous goods
regulations for road, air and sea transport.
2Contact the manufacturer and send in a completed declaration of contamination
before return shipment.”übersenden Sie eine ausgefüllte
Kontaminationserklärung. “.
ðYou will then receive a return number and the shipping address.
3Use suitable packaging for the return, see the following "Scope of delivery,
transport, storage [}7]”.
4Before shipping the instrument, attach a copy of the completed contamination
declaration to the outside of the package.
For contamination declaration see below.

INFICON Decommissioning | 6
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Packing the calibration leak
Avoidance of damage, bodily injury and environmental damage
► Wrap the calibration leak in the fleece, place the calibration leak with fleece in the
first bag and seal it. Then place it in the second bag and seal this bag as well.
► Pack the calibration leak in a suitable box, if possible as for the original packaging.

6 | Decommissioning INFICON
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6.2 Declaration of Contamination